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Meena P, Singh S, Sharma N, Saharan VK, George S, Bhoi R. Performance, combustion, and emission characteristics of bio-oil produced by in situ catalytic pyrolysis of polypropylene using spent FCC. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2024; 31:57430-57443. [PMID: 37950124 DOI: 10.1007/s11356-023-30786-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/03/2023] [Accepted: 10/27/2023] [Indexed: 11/12/2023]
Abstract
Plastic waste is a rich source of hydrocarbons that can be converted into bio-oil through pyrolysis. In this study, bio-oil was produced by pyrolysis of waste-polypropylene using spent FCC catalyst. Gas chromatography-mass spectrometry (GC-MS) analysis revealed that catalytically produced oil has the majority of compounds in the hydrocarbon range of C6-C18. The catalytic pyrolysis oil was blended with conventional fuel (diesel) to extensively investigate its suitability as a fuel substitute in a single-cylinder, four-stroke, 3.5 kW, diesel internal combustion (IC) engine. Furthermore, four fuels, i.e., CF100PO00 (pure diesel), CF90PO10 (10% v/v pyrolysis oil blended with diesel), CF85PO15 (15% v/v pyrolysis oil blended with diesel), and CF80PO20 (20% v/v pyrolysis oil blended with diesel), were tested in IC diesel engine for performance, combustion, and exhaust emission analysis at 1500 rpm. The tests were carried out at five loads, i.e., 1, 5, 10, 15, and 20 Nm. It was found that CF90PO10 produced 6.61% higher brake thermal efficiency (BTE), whereas CO2 exhaust emission decreased by 20% for CF80PO20 with respect to the pure diesel. Diesel blends with plastic pyrolysis oil can be a promising biofuel to improve engine performance and combustion characteristics without any significant engine modification.
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Affiliation(s)
- Prathwiraj Meena
- Department of Chemical Engineering, Malaviya National Institute of Technology Jaipur, Jaipur, 302017, India
| | - Surabhi Singh
- Department of Chemical Engineering, Malaviya National Institute of Technology Jaipur, Jaipur, 302017, India
| | - Nikhil Sharma
- Department of Mechanical Engineering, Malaviya National Institute of Technology, Jaipur, 302017, India
| | - Virendra Kumar Saharan
- Department of Chemical Engineering, Malaviya National Institute of Technology Jaipur, Jaipur, 302017, India
| | - Suja George
- Department of Chemical Engineering, Malaviya National Institute of Technology Jaipur, Jaipur, 302017, India
| | - Rohidas Bhoi
- Department of Chemical Engineering, Malaviya National Institute of Technology Jaipur, Jaipur, 302017, India.
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2
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Adachi W, Kumagai S, Shao Z, Saito Y, Yoshioka T. Selective recovery of pyrolyzates of biodegradable (PLA, PHBH) and common plastics (HDPE, PP, PS) during co-pyrolysis under slow heating. Sci Rep 2024; 14:16476. [PMID: 39014021 PMCID: PMC11252368 DOI: 10.1038/s41598-024-67330-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/10/2024] [Accepted: 07/10/2024] [Indexed: 07/18/2024] Open
Abstract
Pyrolytic synergistic interactions, in which the production of pyrolyzates is enhanced or inhibited, commonly occur during the co-pyrolysis of different polymeric materials, such as plastics and biomass. Although these interactions can increase the yield of desired pyrolysis products under controlled degradation conditions, the desired compounds must be separated from complex pyrolyzates and further purified. To balance these dual effects, this study was aimed at examining pyrolytic synergistic interactions during slow heating co-pyrolysis of biodegradable plastics including polylactic acid (PLA) and poly(3-hydroxybutyrate-co-3-hydroxyhexaoate) (PHBH) and petroleum-based plastics including high-density polyethylene (HDPE), polypropylene (PP), and polystyrene (PS). Comprehensive investigations based on thermogravimetric analysis, pyrolysis-gas chromatography/mass spectrometry, and evolved gas analysis-mass spectrometry revealed that PLA and PHBH decompose at lower temperatures (273-378 °C) than HDPE, PP, and PS (386-499 °C), with each polymer undergoing independent decomposition without any pyrolytic interactions. Thus, the independent pyrolysis of biodegradable plastics, such as PLA and PHBH, with common plastics, such as HDPE, PP, and PS, can theoretically be realized through temperature control, enabling the selective recovery of their pyrolyzates in different temperature ranges. Thus, pyrolytic approaches can facilitate the treatment of mixed biodegradable and common plastics.
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Affiliation(s)
- Wakana Adachi
- Graduate School of Environmental Studies, Tohoku University, 6-6-07 Aoba, Aramaki-aza, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
| | - Shogo Kumagai
- Graduate School of Environmental Studies, Tohoku University, 6-6-07 Aoba, Aramaki-aza, Aoba-ku, Sendai, Miyagi, 980-8579, Japan.
- Graduate School of Engineering, Tohoku University, 6-6-07 Aoba, Aramaki-aza, Aoba-ku, Sendai, Miyagi, 980-8579, Japan.
| | - Zhuze Shao
- Graduate School of Environmental Studies, Tohoku University, 6-6-07 Aoba, Aramaki-aza, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
| | - Yuko Saito
- Graduate School of Environmental Studies, Tohoku University, 6-6-07 Aoba, Aramaki-aza, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
| | - Toshiaki Yoshioka
- Graduate School of Environmental Studies, Tohoku University, 6-6-07 Aoba, Aramaki-aza, Aoba-ku, Sendai, Miyagi, 980-8579, Japan
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3
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Shoukat B, Hussain H, Naz MY, Ibrahim AA, Shukrullah S, Khan Y, Zhang Y. Microwave-Assisted Catalytic Deconstruction of Plastics Waste into Nanostructured Carbon and Hydrogen Fuel Using Composite Magnetic Ferrite Catalysts. SCIENTIFICA 2024; 2024:3318047. [PMID: 38855033 PMCID: PMC11161267 DOI: 10.1155/2024/3318047] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/30/2023] [Revised: 04/17/2024] [Accepted: 05/11/2024] [Indexed: 06/11/2024]
Abstract
Finding new catalysts and pyrolysis technologies for efficiently recycling wasted plastics into fuels and structured solid materials of high selectivity is the need of time. Catalytic pyrolysis is a thermochemical process that cracks the feedstock in an inert gas environment into gaseous and liquid fuels and a residue. This study is conducted on microwave-assisted catalytic recycling of wasted plastics into nanostructured carbon and hydrogen fuel using composite magnetic ferrite catalysts. The composite ferrite catalysts, namely, NiZnFe2O4, NiMgFe2O4, and MgZnFe2O4 were produced through the coprecipitation method and characterized for onward use in the microwave-assisted valorization of wasted plastics. The ferrite nanoparticles worked as a catalyst and heat susceptor for uniformly distributed energy transfer from microwaves to the feedstock at a moderate temperature of 450°C. The type of catalyst and the working parameters significantly impacted the process efficiency, gas yield, and structural properties of the carbonaceous residue. The tested process took 2-8 minutes to pulverize feedstock into gas and carbon nanotubes (CNTs), depending on the catalyst type. The NiZnFe2O4-catalyzed process produced CNTs with good structural properties and fewer impurities compared to other catalysts. The NiMgFe2O4 catalyst performed better in terms of hydrogen evolution by showing 87.5% hydrogen (H2) composition in the evolved gases. Almost 90% of extractable hydrogen from the feedstock evolved during the first 2 minutes of the reaction.
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Affiliation(s)
- Bilal Shoukat
- Department of Physics, University of Agriculture Faisalabad, Faisalabad 38040, Pakistan
| | - Hammad Hussain
- Department of Agricultural Engineering, Faculty of Agricultural Engineering & Technology, University of Agriculture Faisalabad, Faisalabad 38040, Pakistan
| | - Muhammad Yasin Naz
- Department of Physics, University of Agriculture Faisalabad, Faisalabad 38040, Pakistan
| | - Ahmed Ahmed Ibrahim
- Department of Physics and Astronomy, College of Science, King Saud University, P.O. Box 2455, 11451 Riyadh, Saudi Arabia
| | - Shazia Shukrullah
- Department of Physics, University of Agriculture Faisalabad, Faisalabad 38040, Pakistan
| | - Yasin Khan
- Department of Electrical Engineering, College of Engineering, King Saud University, Riyadh, Saudi Arabia
| | - Yaning Zhang
- School of Energy Science and Engineering, Harbin Institute of Technology (HIT), Harbin 150001, China
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4
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Piyathilake U, Lin C, Bolan N, Bundschuh J, Rinklebe J, Herath I. Exploring the hidden environmental pollution of microplastics derived from bioplastics: A review. CHEMOSPHERE 2024; 355:141773. [PMID: 38548076 DOI: 10.1016/j.chemosphere.2024.141773] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/19/2023] [Revised: 03/16/2024] [Accepted: 03/21/2024] [Indexed: 04/18/2024]
Abstract
Bioplastics might be an ecofriendly alternative to traditional plastics. However, recent studies have emphasized that even bioplastics can end up becoming micro- and nano-plastics due to their degradation under ambient environmental conditions. Hence, there is an urgent need to assess the hidden environmental pollution caused by bioplastics. However, little is known about the evolutionary trends of bibliographic data, degradation pathways, formation, and toxicity of micro- and nano-scaled bioplastics originating from biodegradable polymers such as polylactic acid, polyhydroxyalkanoates, and starch-based plastics. Therefore, the prime objective of the current review was to investigate evolutionary trends and the latest advancements in the field of micro-bioplastic pollution. Additionally, it aims to confront the limitations of existing research on microplastic pollution derived from the degradation of bioplastic wastes, and to understand what is needed in future research. The literature survey revealed that research focusing on micro- and nano-bioplastics has begun since 2012. This review identifies novel insights into microbioplastics formation through diverse degradation pathways, including photo-oxidation, ozone-induced degradation, mechanochemical degradation, biodegradation, thermal, and catalytic degradation. Critical research gaps are identified, including defining optimal environmental conditions for complete degradation of diverse bioplastics, exploring micro- and nano-bioplastics formation in natural environments, investigating the global occurrence and distribution of these particles in diverse ecosystems, assessing toxic substances released during bioplastics degradation, and bridging the disparity between laboratory studies and real-world applications. By identifying new trends and knowledge gaps, this study lays the groundwork for future investigations and sustainable solutions in the realm of sustainable management of bioplastic wastes.
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Affiliation(s)
- Udara Piyathilake
- Environmental Science Division, National Institute of Fundamental Studies (NIFS), Kandy, 2000, Sri Lanka
| | - Chuxia Lin
- Centre for Regional and Rural Futures, Faculty of Science, Engineering and Built Environment, Deakin University, Burwood, VIC, 3125, Australia
| | - Nanthi Bolan
- UWA School of Agriculture and Environment, The University of Western Australia, Perth, Western Australia, 6009, Australia; The UWA Institute of Agriculture, The University of Western Australia, Perth, Western Australia, 6009, Australia
| | - Jochen Bundschuh
- School of Engineering, Faculty of Health, Engineering and Sciences, The University of Southern Queensland, West Street, 4350, QLD, Australia
| | - Jörg Rinklebe
- University of Wuppertal, School of Architecture and Civil Engineering, Institute of Foundation Engineering, Water- and Waste-Management, Laboratory of Soil- and Groundwater-Management, Pauluskirchstraße 7, 42285, Wuppertal, Germany
| | - Indika Herath
- Centre for Regional and Rural Futures, Faculty of Science, Engineering and Built Environment, Deakin University, Waurn Ponds, VIC, 3216, Australia.
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5
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Kumar M, Bhujbal SK, Kohli K, Prajapati R, Sharma BK, Sawarkar AD, Abhishek K, Bolan S, Ghosh P, Kirkham MB, Padhye LP, Pandey A, Vithanage M, Bolan N. A review on value-addition to plastic waste towards achieving a circular economy. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 921:171106. [PMID: 38387564 DOI: 10.1016/j.scitotenv.2024.171106] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/28/2023] [Revised: 02/12/2024] [Accepted: 02/18/2024] [Indexed: 02/24/2024]
Abstract
Plastic and mixed plastic waste (PW) has received increased worldwide attention owing to its huge rate of production, high persistency in the environment, and unsustainable waste management practices. Therefore, sustainable PW management and upcycling approaches are imperative to achieve the objectives of the United Nations Sustainable Development Goals. Numerous recent studies have shown the application and feasibility of various PW conversion techniques to produce materials with better economic value. Within this framework, the current review provides an in-depth analysis of cutting-edge thermochemical technologies such as pyrolysis, gasification, carbonization, and photocatalysis that can be used to value plastic and mixed PW in order to produce energy and industrial chemicals. Additionally, a thorough examination of the environmental impacts of contemporary PW upcycling techniques and their commercial feasibility through life cycle assessment (LCA) and techno-economical assessment are provided in this review. Finally, this review emphasizes the opportunities and challenges accompanying with existing PW upcycling techniques and deliver recommendations for future research works.
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Affiliation(s)
- Manish Kumar
- Amity Institute of Environmental Sciences, Amity University, Noida, India.
| | - Sachin Krushna Bhujbal
- Centre for Rural Development and Technology, Indian Institute of Technology Delhi, New Delhi 110016, India
| | - Kirtika Kohli
- Distillate and Heavy Oil Processing Division, CSIR-Indian Institute of Petroleum, Dehradun 248005, India
| | - Ravindra Prajapati
- Prairie Research Institute-Illinois Sustainable Technology Center, University of Illinois Urbana-Champaign, Champaign, IL 61820, USA
| | - Brajendra K Sharma
- Prairie Research Institute-Illinois Sustainable Technology Center, University of Illinois Urbana-Champaign, Champaign, IL 61820, USA; United States Department of Agriculture, Agricultural Research Service Eastern Regional Research Center Sustainable Biofuels and Co-Products Research Unit, 600 E. Mermaid Ln., Wyndmoor, PA 19038, USA
| | - Ankush D Sawarkar
- Department of Information Technology, Shri Guru Gobind Singhji Institute of Engineering and Technology (SGGSIET), Nanded, Maharashtra 431 606, India
| | - Kumar Abhishek
- Department of Environment, Forest and Climate Change, Government of Bihar, Patna, India
| | - Shiv Bolan
- UWA School of Agriculture and Environment, The University of Western Australia, Perth, WA 6001, Australia; The UWA Institute of Agriculture, The University of Western Australia, Perth, WA 6001, Australia
| | - Pooja Ghosh
- Centre for Rural Development and Technology, Indian Institute of Technology Delhi, New Delhi 110016, India; Department of Environmental and Biological Sciences, University of Eastern Finland, Kuopio 70211, Finland
| | - M B Kirkham
- Department of Agronomy, Kansas State University, Manhattan, KS, USA
| | - Lokesh P Padhye
- Department of Civil and Environmental Engineering, Faculty of Engineering, The University of Auckland, Auckland 1010, New Zealand
| | - Ashok Pandey
- Centre for Innovation and Translational Research, CSIR-Indian Institute of Toxicology Research, Lucknow 226 001, India; Kyung Hee University, Kyung Hee Dae Ro 26, Seoul 02447, Republic of Korea; Sustainability Cluster, School of Engineering, University of Petroleum and Energy Studies, Dehradun 248 007, Uttarakhand, India; Centre for Energy and Environmental Sustainability, Lucknow 226029, India
| | - Meththika Vithanage
- The UWA Institute of Agriculture, The University of Western Australia, Perth, WA 6001, Australia; Ecosphere Resilience Research Center, Faculty of Applied Sciences, University of Sri Jayewardenepura, Nugegoda 10250, Sri Lanka
| | - Nanthi Bolan
- UWA School of Agriculture and Environment, The University of Western Australia, Perth, WA 6001, Australia; The UWA Institute of Agriculture, The University of Western Australia, Perth, WA 6001, Australia.
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6
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Valizadeh S, Valizadeh B, Seo MW, Choi YJ, Lee J, Chen WH, Lin KYA, Park YK. Recent advances in liquid fuel production from plastic waste via pyrolysis: Emphasis on polyolefins and polystyrene. ENVIRONMENTAL RESEARCH 2024; 246:118154. [PMID: 38218520 DOI: 10.1016/j.envres.2024.118154] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/05/2023] [Revised: 12/28/2023] [Accepted: 01/06/2024] [Indexed: 01/15/2024]
Abstract
The management of plastic waste (PW) has become an indispensable worldwide issue because of the enhanced accumulation and environmental impacts of these waste materials. Thermo-catalytic pyrolysis has been proposed as an emerging technology for the valorization of PW into value-added liquid fuels. This review provides a comprehensive investigation of the latest advances in thermo-catalytic pyrolysis of PW for liquid fuel generation, by emphasizing polyethylene, polypropylene, and polystyrene. To this end, the current strategies of PW management are summarized. The various parameters affecting the thermal pyrolysis of PW (e.g., temperature, residence time, heating rate, pyrolysis medium, and plastic type) are discussed, highlighting their significant influence on feed reactivity, product yield, and carbon number distribution of the pyrolysis process. Optimizing these parameters in the pyrolysis process can ensure highly efficient energy recovery from PW. In comparison with non-catalytic PW pyrolysis, catalytic pyrolysis of PW is considered by discussing mechanisms, reaction pathways, and the performance of various catalysts. It is established that the introduction of either acid or base catalysts shifts PW pyrolysis from the conventional free radical mechanism towards the carbonium ion mechanism, altering its kinetics and pathways. This review also provides an overview of PW pyrolysis practicality for scaling up by describing techno-economic challenges and opportunities, environmental considerations, and presenting future outlooks in this field. Overall, via investigation of the recent research findings, this paper offers valuable insights into the potential of thermo-catalytic pyrolysis as an emerging strategy for PW management and the production of liquid fuels, while also highlighting avenues for further exploration and development.
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Affiliation(s)
- Soheil Valizadeh
- School of Environmental Engineering, University of Seoul, Seoul 02504, South Korea
| | - Behzad Valizadeh
- School of Environmental Engineering, University of Seoul, Seoul 02504, South Korea
| | - Myung Won Seo
- School of Environmental Engineering, University of Seoul, Seoul 02504, South Korea
| | - Yong Jun Choi
- School of Environmental Engineering, University of Seoul, Seoul 02504, South Korea
| | - Jechan Lee
- Department of Global Smart City, Sungkyunkwan University, 2066 Seobu-ro, Jangan-gu, Suwon, 16419, South Korea; School of Civil, Architectural Engineering, and Landscape Architecture, Sungkyunkwan University, 2066 Seobu-ro, Jangan-gu, Suwon, 16419, South Korea
| | - Wei-Hsin Chen
- Department of Aeronautics and Astronautics, National Cheng Kung University, Tainan 701, Taiwan; Research Center for Smart Sustainable Circular Economy, Tunghai University, Taichung 407, Taiwan; Department of Mechanical Engineering, National Chin-Yi University of Technology, Taichung 411, Taiwan
| | - Kun-Yi Andrew Lin
- Department of Environmental Engineering & Innovation and Development Center of Sustainable Agriculture, National Chung Hsing University, 145 Xingda Rd., South Dist., Taichung City 402, Taiwan; Institute of Analytical and Environmental Sciences, National Tsing Hua University, Hsinchu, Taiwan
| | - Young-Kwon Park
- School of Environmental Engineering, University of Seoul, Seoul 02504, South Korea.
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7
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Li Y, Wang S, Qian S, Liu Z, Weng Y, Zhang Y. Depolymerization and Re/Upcycling of Biodegradable PLA Plastics. ACS OMEGA 2024; 9:13509-13521. [PMID: 38559974 PMCID: PMC10976375 DOI: 10.1021/acsomega.3c08674] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 11/06/2023] [Revised: 02/18/2024] [Accepted: 02/23/2024] [Indexed: 04/04/2024]
Abstract
With the escalating utilization of plastic products, global attention has been increasingly drawn to environmental pollution and recycling challenges stemming from plastic waste. Against this backdrop, biodegradable plastics have emerged as viable alternatives owing to their sustainability and capacity for biodegradation. Polylactic acid (PLA) presently commands the largest market share among biodegradable plastics, finding extensive application in products such as thin films, medical materials, and biodegradable straws. However, the widespread adoption of PLA is hindered by challenges such as high cost, low recycling rates, and complete degradation to H2O and CO2 in natural conditions. Therefore, it is imperative and time-sensitive to explore solutions for the depolymerization and re/upcycling of PLA waste plastics. This review comprehensively outlines the current landscape of PLA recycling methods, emphasizing the advantages and significance of chemical re/upcycling. The subsequent exploration encompasses recent breakthroughs and technical obstacles inherent in diverse chemical depolymerization methods. Ultimately, this review accentuates the impediments and forthcoming possibilities in the realm of PLA plastics, emphasizing the pursuit of closed-loop recycling and upcycling.
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Affiliation(s)
- YingChao Li
- College of Chemistry and
Chemical Engineering, Henan Polytechnic
University, Jiaozuo 454000, China
| | - Shuai Wang
- College of Chemistry and
Chemical Engineering, Henan Polytechnic
University, Jiaozuo 454000, China
| | - Song Qian
- College of Chemistry and
Chemical Engineering, Henan Polytechnic
University, Jiaozuo 454000, China
| | - Zhijie Liu
- College of Chemistry and
Chemical Engineering, Henan Polytechnic
University, Jiaozuo 454000, China
| | - Yujing Weng
- College of Chemistry and
Chemical Engineering, Henan Polytechnic
University, Jiaozuo 454000, China
| | - Yulong Zhang
- College of Chemistry and
Chemical Engineering, Henan Polytechnic
University, Jiaozuo 454000, China
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8
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Zhang L, Liu C, Jia Y, Mu Y, Yan Y, Huang P. Pyrolytic Modification of Heavy Coal Tar by Multi-Polymer Blending: Preparation of Ordered Carbonaceous Mesophase. Polymers (Basel) 2024; 16:161. [PMID: 38201826 PMCID: PMC10780394 DOI: 10.3390/polym16010161] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Revised: 12/19/2023] [Accepted: 12/22/2023] [Indexed: 01/12/2024] Open
Abstract
In order to achieve the high-value utilization of heavy tar for the production of enhanced-performance graphite foam carbon, the carbon mesophase was ready from the heavy component of low-temperature coal tar, and the coal tar was modified by styrene-butadiene-styrene (SBS), polyethylene (PE) and ethylene-vinyl-acetate (EVA) copolymers. The order degree of the carbonite mesophase was analyzed using a polarizing microscope test, Fourier transform infrared spectroscopy and X-ray diffraction to screen out the most suitable copolymer type and addition amount. Furthermore, the mechanism of modification by this copolymer was analyzed. The results showed that adding SBS, PE and EVA to coal tar would affect the order of carbonaceous mesophase; however, at an addition rate of 10.0 wt.%, the linear-structure SBS copolymer with a styrene/butadiene ratio (S/B) of 30/70 exhibited the optimal degree of ordering in the carbonaceous mesophase. Its foam carbon prepared by polymer modification is the only one that forms a graphitized structure, with d002 of 0.3430 nm, and the maximum values of Lc and La are 3.54 nm and 2.22 nm, respectively. This is because, under elevated pressure and high-temperature conditions, SBS underwent chain scission, releasing a more significant number of methyl and other free radicals that interacted with the coal tar constituents. As a result, it reduced the affinity density of heavy coal tar molecules, enhanced fluidity, promoted the stacking of condensed aromatic hydrocarbons and increased the content of soluble carbonaceous mesophase, ultimately leading to a more favorable alignment of the carbonaceous mesophase.
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Affiliation(s)
- Lei Zhang
- College of Geology and Environment, Xi’an University of Science and Technology, Xi’an 710054, China; (C.L.); (Y.M.); (Y.Y.)
- Key Laboratory of Coal Resources Exploration and Comprehensive Utilization, Ministry of Natural Resources, Xi’an 710021, China
| | - Chunjiang Liu
- College of Geology and Environment, Xi’an University of Science and Technology, Xi’an 710054, China; (C.L.); (Y.M.); (Y.Y.)
| | - Yang Jia
- State Key Laboratory of Eco-Hydraulics in Northwest Arid Region, Institute of Water Resources and Hydro-Electric Engineering, Xi’an University of Technology, Xi’an 710048, China;
| | - Yidan Mu
- College of Geology and Environment, Xi’an University of Science and Technology, Xi’an 710054, China; (C.L.); (Y.M.); (Y.Y.)
| | - Yao Yan
- College of Geology and Environment, Xi’an University of Science and Technology, Xi’an 710054, China; (C.L.); (Y.M.); (Y.Y.)
| | - Pengcheng Huang
- Coal Geology Bureau of Ningxia Hui Autonomous Region, Yinchuan 750002, China;
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9
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Rizzarelli P, Leanza M, Rapisarda M. Investigations into the characterization, degradation, and applications of biodegradable polymers by mass spectrometry. MASS SPECTROMETRY REVIEWS 2023. [PMID: 38014928 DOI: 10.1002/mas.21869] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/22/2023] [Revised: 10/10/2023] [Accepted: 11/08/2023] [Indexed: 11/29/2023]
Abstract
Biodegradable polymers have been getting more and more attention because of their contribution to the plastic pollution environmental issues and to move towards a circular economy. Nevertheless, biodegradable materials still exhibit various disadvantages restraining a widespread use in the market. Therefore, additional research efforts are required to improve their performance. Mass spectrometry (MS) affords a relevant contribution to optimize biodegradable polymer synthesis, to confirm macromolecular structures, to examine along the time the progress of degradation processes and highlight advantages and drawbacks in the extensive applications. This review aims to provide an overview of the MS investigations carried out to support the synthesis of biodegradable polymers, with helpful information on undesirable products or polymerization mechanism, to understand deterioration pathways by the structure of degradation products and to follow drug release and pharmacokinetic. Additionally, it summarizes MS studies addressed on environmental and health issues related to the extensive use of plastic materials, that is, potential migration of additives or microplastics identification and quantification. The paper is focused on the most significant studies relating to synthetic and microbial biodegradable polymers published in the last 15 years, not including agro-polymers such as proteins and polysaccharides.
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Affiliation(s)
- Paola Rizzarelli
- Consiglio Nazionale delle Ricerche (CNR), Istituto per i Polimeri Compositi e Biomateriali (IPCB), ede Secondaria di Catania, Catania, Italy
| | - Melania Leanza
- Consiglio Nazionale delle Ricerche (CNR), Istituto per i Polimeri Compositi e Biomateriali (IPCB), ede Secondaria di Catania, Catania, Italy
| | - Marco Rapisarda
- Consiglio Nazionale delle Ricerche (CNR), Istituto per i Polimeri Compositi e Biomateriali (IPCB), ede Secondaria di Catania, Catania, Italy
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10
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Irfan M, Saleem R, Shoukat B, Hussain H, Shukrullah S, Naz MY, Rahman S, Ghanim AAJ, Nawalany G, Jakubowski T. Production of combustible fuels and carbon nanotubes from plastic wastes using an in-situ catalytic microwave pyrolysis process. Sci Rep 2023; 13:9057. [PMID: 37270598 DOI: 10.1038/s41598-023-36254-6] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/29/2023] [Accepted: 05/31/2023] [Indexed: 06/05/2023] Open
Abstract
This study performed in-situ microwave pyrolysis of plastic waste into hydrogen, liquid fuel and carbon nanotubes in the presence of Zeolite Socony Mobil ZSM-5 catalyst. In the presented microwave pyrolysis of plastics, activated carbon was used as a heat susceptor. The microwave power of 1 kW was employed to decompose high-density polyethylene (HDPE) and polypropylene (PP) wastes at moderate temperatures of 400-450 °C. The effect of plastic composition, catalyst loading and plastic type on liquid, gas and solid carbon products was quantified. This in-situ CMP reaction resulted in heavy hydrocarbons, hydrogen gas and carbon nanotubes as a solid residue. A relatively better hydrogen yield of 129.6 mmol/g as a green fuel was possible in this process. FTIR and gas chromatography analysis revealed that liquid product consisted of C13+ fraction hydrocarbons, such as alkanes, alkanes, and aromatics. TEM micrographs showed tubular-like structural morphology of the solid residue, which was identified as carbon nanotubes (CNTs) during X-ray diffraction analysis. The outer diameter of CNTs ranged from 30 to 93 nm from HDPE, 25-93 nm from PP and 30-54 nm for HDPE-PP mixure. The presented CMP process took just 2-4 min to completely pyrolyze the plastic feedstock into valuable products, leaving no polymeric residue.
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Affiliation(s)
- Muhammad Irfan
- Electrical Engineering Department, College of Engineering, Najran University Saudi Arabia, Najran, 61441, Saudi Arabia
| | - Rishmail Saleem
- Department of Physics, University of Agriculture Faisalabad, Faisalabad, 38040, Pakistan
| | - Bilal Shoukat
- Department of Physics, University of Agriculture Faisalabad, Faisalabad, 38040, Pakistan
| | - Hammad Hussain
- Department of Agricultural Engineering, Faculty of Agricultural Engineering & Technology, University of Agriculture Faisalabad, Faisalabad, 38040, Pakistan
| | - Shazia Shukrullah
- Department of Physics, University of Agriculture Faisalabad, Faisalabad, 38040, Pakistan.
| | - Muhammad Yasin Naz
- Department of Physics, University of Agriculture Faisalabad, Faisalabad, 38040, Pakistan.
| | - Saifur Rahman
- Electrical Engineering Department, College of Engineering, Najran University Saudi Arabia, Najran, 61441, Saudi Arabia
| | | | - Grzegorz Nawalany
- Department of Rural Building, Faculty of Environmental Engineering and Land Surveying, University of Agriculture in Krakow, Al. Mickiewicza 24/28, 30-059, Krakow, Poland
| | - Tomasz Jakubowski
- Department of Machine Operation, Ergonomics and Production Processes, Faculty of Production and Power Engineering, University of Agriculture in Krakow, 30-059, Krakow, Poland
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11
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Wang K, Bian H, Lai Q, Chen Y, Li Z, Hao Y, Yan L, Wang C, Tian X. Study on synergistic pyrolysis and kinetics of mixed plastics based on spent fluid-catalytic-cracking catalyst. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023; 30:66665-66682. [PMID: 37099103 DOI: 10.1007/s11356-023-26999-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/29/2022] [Accepted: 04/10/2023] [Indexed: 05/25/2023]
Abstract
At present, disposable plastic products such as plastic packaging are very common in our daily life. These products are extremely easy to cause serious damage to the soil and marine environment due to their short design and service life, difficulties in degradation, or long degradation cycles. Thermochemical method (pyrolysis or catalytic pyrolysis) is an efficient and environmentally friendly way to treat plastic waste. In order to further reduce the energy consumption of plastic pyrolysis and improve the recycling rate of spent fluid catalytic cracking (FCC) catalysts, we adopt the "waste-to-waste" approach to apply the spent FCC catalysts as catalysts in the catalytic pyrolysis of plastics, exploring the pyrolysis characteristics, kinetic parameters, and synergistic effects between different typical plastics (polypropylene, low-density polyethylene, polystyrene). The experimental results show that the spent FCC catalysts used in the catalytic pyrolysis of plastics are beneficial to reduce the overall pyrolysis temperature and activation energy, in which the maximum weight loss temperature decreases by about 12 ℃ and the activation energy decreases by about 13%. The activity of spent FCC catalysts is improved after modification by microwave and ultrasonic, which further improve the catalytic efficiency and reduce the energy consumption of pyrolysis. The co-pyrolysis of mixed plastics is dominated by positive synergistic effect, which is conducive to improving the thermal degradation rate and shortening the pyrolysis time. This study provides relevant theoretical support for the resource application of spent FCC catalysts and "waste-to-waste" treatment of plastic waste.
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Affiliation(s)
- Kongshuo Wang
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Huiguang Bian
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Qingxiang Lai
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Yahui Chen
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Zhaoyang Li
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Yingjie Hao
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Lizhi Yan
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Chuansheng Wang
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China
| | - Xiaolong Tian
- National Engineering Laboratory of Advanced Tire Equipment and Key Materials, Qingdao University of Science and Technology, Qingdao, 266061, Shandong Province, China.
- Shandong Key Laboratory of Advanced Manufacturing of Polymer Materials, Qingdao, 266061, Shandong Province, China.
- School of Mechatronics Engineering, Qingdao University of Science and Technology, Shandong, 266061, China.
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12
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Sudalaimuthu P, Sathyamurthy R. The clean energy aspect of plastic waste - hydrogen gas production, CO 2 reforming, and plastic waste management coincide with catalytic pyrolysis - an extensive review. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023; 30:66559-66584. [PMID: 37133666 DOI: 10.1007/s11356-023-26908-3] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/25/2023] [Accepted: 04/05/2023] [Indexed: 05/04/2023]
Abstract
Clean hydrogen has future fuel capable of receiving an abundance of carbon-neutral energy from hydrogen. In the recent world, new hydrogen affirmation projects have been launched for a green environment. On another side, plastic waste and CO2 threaten the green environment. Vacuum in plastic waste management, plastic waste leads to exhibiting harmful chemicals to the environment. The growth rate of the CO2 concentration in air is 2.45 ppm per year, steadily increasing in 2022. It is realized that uneven climate change, temperature raising the global level, ocean mean level raising, and frequent acidification are dangerous to living and ecosystems. This review discussed tackling multiple harmful environmental fatly by pyrolysis techniques; catalytic pyrolysis is almost reaching the commercialization stage. Recent pyrolysis upgradation methods with hydrogen gas production and the continuous development and execution of sustainable solutions for plastic waste management and CO2 reforming are discussed. Production of carbon nanotubes by plastic waste, the importance of catalyst modification, and the effect of catalyst deactivation are discussed. From this study, integrating the different applications with catalytic modification creates room for multipurpose pyrolysis, CO2 reforming, and hydrogen gas production by pyrolysis techniques capable of giving a sustainable solution for climate change issues and a clean environment. Additionally, carbon utilization by way of carbon nanotube production is also done. Overall, the review supports achieving clean energy from plastic waste.
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Affiliation(s)
- Pitchaiah Sudalaimuthu
- Department of Mechanical Engineering, KPR Institute of Engineering and Technology, Arasur, Coimbatore, 641407, Tamil Nadu, India
- Centre for Energy Sciences and Engineering, KPR Institute of Engineering and Technology, Arasur, Coimbatore, 641407, Tamil Nadu, India
| | - Ravishankar Sathyamurthy
- Department of Mechanical Engineering, King Fahd University of Petroleum and Minerals, Dhahran, Saudi Arabia.
- IRC-Renewable Energy and Power Systems, King Fahd University of Petroleum and Minerals, Dhahran, Dammam, Saudi Arabia.
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13
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Bartolucci L, Cordiner S, De Maina E, Kumar G, Mele P, Mulone V, Igliński B, Piechota G. Sustainable Valorization of Bioplastic Waste: A Review on Effective Recycling Routes for the Most Widely Used Biopolymers. Int J Mol Sci 2023; 24:ijms24097696. [PMID: 37175402 PMCID: PMC10178466 DOI: 10.3390/ijms24097696] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/09/2023] [Revised: 04/15/2023] [Accepted: 04/18/2023] [Indexed: 05/15/2023] Open
Abstract
Plastics-based materials have a high carbon footprint, and their disposal is a considerable problem for the environment. Biodegradable bioplastics represent an alternative on which most countries have focused their attention to replace of conventional plastics in various sectors, among which food packaging is the most significant one. The evaluation of the optimal end-of-life process for bioplastic waste is of great importance for their sustainable use. In this review, the advantages and limits of different waste management routes-biodegradation, mechanical recycling and thermal degradation processes-are presented for the most common categories of biopolymers on the market, including starch-based bioplastics, PLA and PBAT. The analysis outlines that starch-based bioplastics, unless blended with other biopolymers, exhibit good biodegradation rates and are suitable for disposal by composting, while PLA and PBAT are incompatible with this process and require alternative strategies. The thermal degradation process is very promising for chemical recycling, enabling building blocks and the recovery of valuable chemicals from bioplastic waste, according to the principles of a sustainable and circular economy. Nevertheless, only a few articles have focused on this recycling process, highlighting the need for research to fully exploit the potentiality of this waste management route.
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Affiliation(s)
- Lorenzo Bartolucci
- Industrial Engineering Department, University of Rome Tor Vergata, Via del Politecnico 1, 00133 Rome, Italy
| | - Stefano Cordiner
- Industrial Engineering Department, University of Rome Tor Vergata, Via del Politecnico 1, 00133 Rome, Italy
| | - Emanuele De Maina
- Industrial Engineering Department, University of Rome Tor Vergata, Via del Politecnico 1, 00133 Rome, Italy
| | - Gopalakrishnan Kumar
- Institute of Chemistry, Bioscience and Environmental Engineering, Faculty of Science and Technology, University of Stavanger, 4036 Stavanger, Norway
| | - Pietro Mele
- Industrial Engineering Department, University of Rome Tor Vergata, Via del Politecnico 1, 00133 Rome, Italy
| | - Vincenzo Mulone
- Industrial Engineering Department, University of Rome Tor Vergata, Via del Politecnico 1, 00133 Rome, Italy
| | - Bartłomiej Igliński
- Faculty of Chemistry, Nicolaus Copernicus University in Toruń, Gagarina 7, 87-100 Toruń, Poland
| | - Grzegorz Piechota
- GPCHEM, Laboratory of Biogas Research and Analysis, Legionów 40a/3, 87-100 Toruń, Poland
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14
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Lee S, Kim YT, Lin KYA, Lee J. Plastic-Waste-Derived Char as an Additive for Epoxy Composite. MATERIALS (BASEL, SWITZERLAND) 2023; 16:2602. [PMID: 37048896 PMCID: PMC10095672 DOI: 10.3390/ma16072602] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/28/2023] [Revised: 03/20/2023] [Accepted: 03/22/2023] [Indexed: 06/19/2023]
Abstract
Tremendous amounts of plastic waste are generated daily. The indiscriminate disposal of plastic waste can cause serious global environmental issues, such as leakages of microplastics into the ecosystem. Thus, it is necessary to find a more sustainable way to reduce the volume of plastic waste by converting it into usable materials. Pyrolysis provides a sustainable solution for the production of carbonaceous materials (e.g., char). Plastic-waste-derived char can be used as an additive in epoxy composites to improve the properties and performance of neat epoxy resins. This review compiles relevant knowledge on the potential of additives for epoxy composites originating from plastic waste. It also highlights the potential of plastic-waste-derived char materials for use in materials in various industries.
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Affiliation(s)
- Seonho Lee
- Department of Global Smart City, Sungkyunkwan University, 2066 Seobu-ro, Suwon 16419, Republic of Korea
| | - Yong Tae Kim
- Chemical and Process Technology Division, Korea Research Institute of Chemical Technology, 141 Gajeong-ro, Daejeon 34114, Republic of Korea
| | - Kun-Yi Andrew Lin
- Innovation and Development Center of Sustainable Agriculture, Department of Environmental Engineering, National Chung Hsing University, 250 Kuo-Kuang Road, Taichung 402, Taiwan
| | - Jechan Lee
- Department of Global Smart City, Sungkyunkwan University, 2066 Seobu-ro, Suwon 16419, Republic of Korea
- School of Civil, Architectural Engineering and Landscape Architecture, Sungkyunkwan University, 2066 Seobu-ro, Suwon 16419, Republic of Korea
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15
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Xu J, Zhou K, Qin L, Tan Z, Huang S, Duan P, Kang S. One-Pot Tandem Alcoholysis-Hydrogenation of Polylactic Acid to 1,2-Propanediol. Polymers (Basel) 2023; 15:polym15020413. [PMID: 36679291 PMCID: PMC9864359 DOI: 10.3390/polym15020413] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/26/2022] [Revised: 01/07/2023] [Accepted: 01/09/2023] [Indexed: 01/15/2023] Open
Abstract
The chemical recycling of end-of-life polylactic acid (PLA) plays roles in mitigating environmental pressure and developing circular economy. In this regard, one-pot tandem alcoholysis and hydrogenation of PLA was carried out to produce 1,2-propanediol, which is a bulk chemical in polymer chemistry. In more detail, the commercially available Raney Co was employed as the catalyst, and transformation was conducted in ethanol, which acted as nucleophilic reagent and solvent. Single-factor analysis and Box-Behnken design were used to optimize the reaction conditions. Under the optimized condition, three kinds of PLA materials were subjected to degradation. Additionally, 74.8 ± 5.5%, 76.5 ± 6.2%, and 71.4 ± 5.7% of 1,2-propanediol was yielded from PLA powder, particle, and straws, respectively, which provided a recycle protocol to convert polylactic acid waste into value-added chemicals.
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Affiliation(s)
- Jialin Xu
- Engineering Research Center of None-Food Biomass Efficient Pyrolysis and Utilization Technology of Guangdong Higher Education Institutes, Guangdong Provincial Key Laboratory of Distributed Energy Systems, Dongguan University of Technology, Dongguan 523808, China
- School of Chemical Engineering and Technology, Xi’an Jiaotong University, Xi’an 710049, China
| | - Kuo Zhou
- Department of Chemistry, Lishui University, Lishui 323000, China
| | - Linlin Qin
- Engineering Research Center of None-Food Biomass Efficient Pyrolysis and Utilization Technology of Guangdong Higher Education Institutes, Guangdong Provincial Key Laboratory of Distributed Energy Systems, Dongguan University of Technology, Dongguan 523808, China
| | - Zaiming Tan
- Engineering Research Center of None-Food Biomass Efficient Pyrolysis and Utilization Technology of Guangdong Higher Education Institutes, Guangdong Provincial Key Laboratory of Distributed Energy Systems, Dongguan University of Technology, Dongguan 523808, China
| | - Shijing Huang
- Engineering Research Center of None-Food Biomass Efficient Pyrolysis and Utilization Technology of Guangdong Higher Education Institutes, Guangdong Provincial Key Laboratory of Distributed Energy Systems, Dongguan University of Technology, Dongguan 523808, China
| | - Peigao Duan
- School of Chemical Engineering and Technology, Xi’an Jiaotong University, Xi’an 710049, China
| | - Shimin Kang
- Engineering Research Center of None-Food Biomass Efficient Pyrolysis and Utilization Technology of Guangdong Higher Education Institutes, Guangdong Provincial Key Laboratory of Distributed Energy Systems, Dongguan University of Technology, Dongguan 523808, China
- Correspondence:
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16
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Catalytic Pyrolysis of Plastic Waste and Molecular Symmetry Effects: A Review. Symmetry (Basel) 2022. [DOI: 10.3390/sym15010038] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022] Open
Abstract
The present review addresses the latest findings and limitations in catalytic pyrolysis for the processing of plastic waste into valuable fuels. Compared to thermal degradation of plastics, catalytic pyrolysis provides better results in regards to the quality of the obtained liquid hydrocarbon fuel. Different types of catalysts can be used in order to improve the thermal degradation of plastics. Some of the most used catalysts are different types of zeolites (HUSY, HZSM-5, Hβ), Fluid Catalytic Cracking (FCC), silica-alumina catalysts, or natural clays. There is a need to find affordable and effective catalysts in the aim of achieving commercialization of catalytic pyrolysis of plastic waste. Therefore, this study summarizes and presents the most significant results found in the literature in regards to catalytic pyrolysis. This paper also investigates the symmetry effects of molecules on the pyrolysis process.
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17
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Orozco S, Lopez G, Suarez MA, Artetxe M, Alvarez J, Bilbao J, Olazar M. Oxidative Fast Pyrolysis of High-Density Polyethylene on a Spent Fluid Catalytic Cracking Catalyst in a Fountain Confined Conical Spouted Bed Reactor. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2022; 10:15791-15801. [PMID: 36507096 PMCID: PMC9727778 DOI: 10.1021/acssuschemeng.2c04552] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/30/2022] [Revised: 11/03/2022] [Indexed: 06/17/2023]
Abstract
The oxidative fast pyrolysis of plastics was studied in a conical spouted bed reactor with a fountain confiner and draft tube. An inexpensive fluid catalytic cracking (FCC) spent catalyst was proposed for in situ catalytic cracking in order to narrow the product distribution obtained in thermal pyrolysis. Suitable equivalence ratio (ER) values required to attain autothermal operation were assessed in this study, i.e., 0.0, 0.1, and 0.2. The experiments were carried out in continuous regime at 550 °C and using a space-time of 15 gcatalyst min gHDPE -1. The influence of an oxygen presence in the pyrolysis reactor was analyzed in detail, with special focus on product yields and their compositions. Operation under oxidative pyrolysis conditions remarkably improved the FCC catalyst performance, as it enhanced the production of gaseous products, especially light olefins, whose yields increased from 18% under conventional pyrolysis (ER = 0) to 30% under oxidative conditions (ER = 0.1 and 0.2). Thus, conventional catalytic pyrolysis led mainly to the gasoline fraction, whereas light olefins were the prevailing products in oxidative pyrolysis. Moreover, the oxygen presence in the pyrolysis reactor contributed to reducing the heavy oil fraction yield by 46%. The proposed strategy is of great relevance for the development of this process, given that, on one hand, oxygen cofeeding allows solving the heat supply to the reactor, and on the other hand, product distribution and reactor throughput are improved.
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Affiliation(s)
- Santiago Orozco
- Department
of Chemical Engineering, University of the
Basque Country UPV/EHU, P.O. Box 644, E48080Bilbao, Spain
| | - Gartzen Lopez
- Department
of Chemical Engineering, University of the
Basque Country UPV/EHU, P.O. Box 644, E48080Bilbao, Spain
- IKERBASQUE,
Basque Foundation for Science, 48009Bilbao, Spain
| | - Mayra Alejandra Suarez
- Department
of Chemical Engineering, University of the
Basque Country UPV/EHU, P.O. Box 644, E48080Bilbao, Spain
| | - Maite Artetxe
- Department
of Chemical Engineering, University of the
Basque Country UPV/EHU, P.O. Box 644, E48080Bilbao, Spain
| | - Jon Alvarez
- Department
of Chemical and Environmental Engineering, University of the Basque Country UPV/EHU, Nieves Cano 12, 01006Vitoria-Gasteiz, Spain
| | - Javier Bilbao
- Department
of Chemical Engineering, University of the
Basque Country UPV/EHU, P.O. Box 644, E48080Bilbao, Spain
| | - Martin Olazar
- Department
of Chemical Engineering, University of the
Basque Country UPV/EHU, P.O. Box 644, E48080Bilbao, Spain
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18
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Song J, Tang C, An X, Wang Y, Zhou S, Huang C. Catalytic Pyrolysis of Sawdust with Desulfurized Fly Ash for Pyrolysis Gas Upgrading. INTERNATIONAL JOURNAL OF ENVIRONMENTAL RESEARCH AND PUBLIC HEALTH 2022; 19:15755. [PMID: 36497835 PMCID: PMC9739325 DOI: 10.3390/ijerph192315755] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 10/20/2022] [Revised: 11/24/2022] [Accepted: 11/25/2022] [Indexed: 06/17/2023]
Abstract
In this study, the catalytic effects of desulfurized fly ash (DFA) on the gaseous products of sawdust (SD) pyrolysis were investigated in a tubular furnace. The results indicated that DFA catalyzed the process of SD decomposition to improve the hydrogen content and the calorific value of pyrolysis gas. As to its effect on pyrolysis products, DFA increased the non-oxide content of CH4, C3H4, and H2 in pyrolysis gas by 1.4-, 1.8-, and 2.3-fold, respectively. Meanwhile, the catalytic effect of DFA reduced the CO and CO2 yields during DFA/SD pyrolysis. Based on the model compound method, CaSO3 and Ca(OH)2 in DFA was proved to have quite different catalytic effects on pyrolysis gas components. Ca(OH)2 accelerated the formation of CH4 and H2 through the cracking of methoxyl during lignin and cellulose degradation, while CaSO3 favored the generation of CO and CO2 due to the carbonyl and carboxyl of lignin in SD. CaSO3 also catalyzed SD pyrolysis to promote the C3H4 yield in pyrolysis gas. Overall, the catalytic pyrolysis of SD with DFA yielded negative-carbon emission, which upgraded the quality of the pyrolysis gas.
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19
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Physicochemical assessment of waxy products directly recovered from plastic waste pyrolysis: review and synthesis of characterization techniques. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110090] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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20
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Recent Advances in Catalytic Pyrolysis of Municipal Plastic Waste for the Production of Hydrocarbon Fuels. Processes (Basel) 2022. [DOI: 10.3390/pr10081497] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/17/2022] Open
Abstract
Currently, the resources of fossil fuels, such as crude oil, natural gas, and coal, are depleting day by day due to increasing energy demands. Nowadays, plastic items have witnessed a substantial surge in manufacturing due to their wide range of applications and low cost. Therefore, the amount of plastic waste is increasing rapidly. Hence, the proper management of plastic wastes for sustainable technologies is the need of the hour. Chemical recycling technologies based on pyrolysis are emerging as the best waste management approaches due to their robustness and better economics. However, research on converting plastic waste into fuels and other value-added goods has yet to be undertaken, and more R&D is required to make waste-plastic-based fuels economically viable. In this review article, the current status of the plastic waste pyrolysis process is discussed in detail. Process-controlling parameters such as temperature, pressure, residence time, reactor type, and catalyst dose are also investigated in this review paper. In addition, the application of reaction products is also described in brief. For example, plasto-oil obtained by catalytic pyrolysis may be utilized in various sectors, e.g., transportation, industrial boilers, and power generation. On the other hand, byproducts, such as solid residue (plasto-char), could be used as a road construction material or to make activated carbon or graphenes, while the non-condensable gases have a good potential to be utilized as heating/energy source.
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21
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Kasetsupsin P, Vitidsant T, Permpoonwiwat A, Phowan N, Charusiri W. Combined Activated Carbon with Spent Fluid Catalytic Cracking Catalyst and MgO for the Catalytic Conversion of Waste Polyethylene Wax into Diesel-like Hydrocarbon Fuels. ACS OMEGA 2022; 7:20306-20320. [PMID: 35721905 PMCID: PMC9202014 DOI: 10.1021/acsomega.2c02301] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 04/13/2022] [Accepted: 05/18/2022] [Indexed: 06/15/2023]
Abstract
Catalytic pyrolysis of polymer waste is an attractive alternative process for the conversion of large hydrocarbon compounds to useful products for the most reliable fueling and valuable chemicals, growing toward a circular economy and enhancing the reduction of waste materials. In this study, catalytic pyrolysis of waste polyethylene wax (WPEW) using a dual acid-acid catalyst and acid-base catalyst, which had various pore size distributions and included a strong active site, maximized the desirable yield and product distribution. The effect of the process conditions and synergy of activated carbon (AC) blended into both a spent fluid catalytic cracking catalyst (FCC) and magnesium oxide (MgO) catalyst was examined in a 3000 cm3 custom-built reactor at varying operating temperatures (400-470 °C), inert nitrogen gas flow rates (50 mL min-1), catalyst loading (1-5 wt %), and FCC-AC and MgO-AC ratios in the catalytic conversion of WPEW to obtain the highest amount of diesel-like oil. The results indicated that thermal cracking of WPEW at 420 °C by a fixed inert N2 flow rate of 50 mL min-1 obtained the highest liquid yield of 81.64 wt % and a diesel-like fraction of 35.51 wt %, while the catalytic conversion of WPEW under optimum conditions (temperature: 420 °C; fixed inert N2 flow rate: 50 mL min-1; catalyst load: 5 wt %; MgO-AC ratio: 0.5:0.5) achieved the highest liquid diesel-like yield of 41.92 wt %. Physicochemical analyses showed that the highest heating value of WPEW pyrolytic oil was 44.20 MJ kg-1, and the viscosity was 1.7 mm2 s-1 at 40 °C. The combination of MgO-AC as a dual catalyst illustrates a positive synergistic effect on the catalytic activity performance markedly, outstanding catalytic characteristics alongside high selectivity in pyrolysis of WPEW to paraffinic hydrocarbons in the diesel-like fraction.
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Affiliation(s)
- Piyaporn Kasetsupsin
- Department
of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330, Thailand
| | - Tharapong Vitidsant
- Department
of Chemical Technology, Faculty of Science, Chulalongkorn University, Bangkok 10330, Thailand
- Center
of Excellence on Petrochemical and Materials Technology, Chulalongkorn University, Bangkok 10330, Thailand
| | - Aminta Permpoonwiwat
- Patumwan
Demonstration School, Srinakharinwirot University, Bangkok 10330, Thailand
| | - Naphat Phowan
- Faculty
of Environmental Culture and Ecotourism, Srinakharinwirot University, Bangkok 10110, Thailand
| | - Witchakorn Charusiri
- Faculty
of Environmental Culture and Ecotourism, Srinakharinwirot University, Bangkok 10110, Thailand
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22
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23
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Application of Slow Pyrolysis to Convert Waste Plastics from a Compost-Reject Stream into Py-Char. ENERGIES 2022. [DOI: 10.3390/en15093072] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/05/2023]
Abstract
There is growing recognition that the degradation of plastics in the environment is a serious problem. This study investigated and reported on the feasibility of removing end-of-life plastics from circulating in the environment. The specific example focuses on non-recyclable plastics found in a waste diversion program for compostable materials, known as the Green Bin Program. The purpose of this study was to identify and quantify the types of polymers in this stream, as well as to determine if it could be successfully turned into char without separation of its components. The measurements show that polyethylene (72 wt.%), polypropylene (14 wt.%) and polyethylene terephthalate (12 wt.%) are the main constituents of this stream, with minor contributions from polybutylene adipate terephthalate (PBAT), polyvinyl alcohol (PVA), poly methyl methacrylate (PMMA), polystyrene (PS), Nitrile rubber and Nylon. Samples of the as-received waste containing plastics and fibrous material were subjected to a slow pyrolysis process. The yield of the char product depended on the conditions of the pyrolysis and a strong synergistic effect was noted when both the plastic and fibrous materials were co-pyrolyzed. The study of variable pyrolysis conditions, along with DTA-TGA-MS studies on the mechanism of the char formation, indicate that the positive effect results from enhanced interaction of plastics with air, in the presence of fibrous material, during the initial/pre-treatment step.
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Synthesis and Characterization of Mesoporous Silica Nanoparticles Loaded with Pt Catalysts. Catalysts 2022. [DOI: 10.3390/catal12020183] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/01/2023] Open
Abstract
Coating the catalyst with a nanoporous layer has been demonstrated to be an effective approach to improve catalyst stability. Herein, we systematically investigate two types of core-shell mesoporous silica nanoparticles with a platinum nanocatalyst using a variety of characterization methods. One of the mesoporous particles has a unique amine ring structure in the middle of a shell (Ring-mSiO2/Pt-5.0/SiO2), and the other one has no ring structure (mSiO2/Pt-5.0/SiO2). Brunauer–Emmett–Teller/Barrett–Joyner–Halenda (BET/BJH) presented a similar surface area for both particles, and the pore size was 2.4 nm. Ultra-Small-Angle X-ray Scattering (USAXS)/ Small-Angle X-ray Scattering (SAXS) showed the size of mSiO2/Pt-5.0/SiO2 and Ring-mSiO2/Pt-5.0/SiO2 were 420 nm and 272 nm, respectively. It also showed that the ring structure was 30 nm above the silica core. Using high-resolution Transmission Electron Microscopy (TEM), it was found that the platinum nanoparticles are loaded evenly on the surface of the silica. In situ SAXS heating experiments and Thermogravimetric Analysis (TGA) indicated that the mSiO2/Pt-5.0/SiO2 were more stable during the high temperature, while the Ring-mSiO2/Pt-5.0/SiO2 had more change in the particle.
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Impacts of Plastic Pollution on Ecosystem Services, Sustainable Development Goals, and Need to Focus on Circular Economy and Policy Interventions. SUSTAINABILITY 2021. [DOI: 10.3390/su13179963] [Citation(s) in RCA: 137] [Impact Index Per Article: 45.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
Abstract
Plastic pollution is ubiquitous in terrestrial and aquatic ecosystems. Plastic waste exposed to the environment creates problems and is of significant concern for all life forms. Plastic production and accumulation in the natural environment are occurring at an unprecedented rate due to indiscriminate use, inadequate recycling, and deposits in landfills. In 2019, the global production of plastic was at 370 million tons, with only 9% of it being recycled, 12% being incinerated, and the remaining left in the environment or landfills. The leakage of plastic wastes into terrestrial and aquatic ecosystems is occurring at an unprecedented rate. The management of plastic waste is a challenging problem for researchers, policymakers, citizens, and other stakeholders. Therefore, here, we summarize the current understanding and concerns of plastics pollution (microplastics or nanoplastics) on natural ecosystems. The overall goal of this review is to provide background assessment on the adverse effects of plastic pollution on natural ecosystems; interlink the management of plastic pollution with sustainable development goals; address the policy initiatives under transdisciplinary approaches through life cycle assessment, circular economy, and sustainability; identify the knowledge gaps; and provide current policy recommendations. Plastic waste management through community involvement and socio-economic inputs in different countries are presented and discussed. Plastic ban policies and public awareness are likely the major mitigation interventions. The need for life cycle assessment and circularity to assess the potential environmental impacts and resources used throughout a plastic product’s life span is emphasized. Innovations are needed to reduce, reuse, recycle, and recover plastics and find eco-friendly replacements for plastics. Empowering and educating communities and citizens to act collectively to minimize plastic pollution and use alternative options for plastics must be promoted and enforced. Plastic pollution is a global concern that must be addressed collectively with the utmost priority.
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Nguyen LTT, Poinern GEJ, Le HT, Nguyen TA, Tran CM, Jiang Z. A LaFeO
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supported natural‐clay‐mineral catalyst for efficient pyrolysis of polypropylene plastic material. ASIA-PAC J CHEM ENG 2021. [DOI: 10.1002/apj.2695] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Linh T. Tr. Nguyen
- Department of Chemistry Ho Chi Minh City University of Education Ho Chi Minh City Vietnam
| | - Gérrard Eddy Jai Poinern
- Murdoch Applied Innovation Nanotechnology Research Group, College of Science, Health, Engineering and Education Murdoch University Murdoch Australia
| | - Hanh T. Le
- Department of Chemistry Ho Chi Minh City University of Education Ho Chi Minh City Vietnam
| | - Tien A. Nguyen
- Department of Chemistry Ho Chi Minh City University of Education Ho Chi Minh City Vietnam
| | - Chien M. Tran
- Institute of Applied Materials Science (IAMS) Vietnam Academy of Science and Technology (VAST) Ho Chi Minh City Vietnam
| | - Zhong‐Tao Jiang
- Surface Analysis and Materials Engineering Research Group, College of Science, Health, Engineering and Education Murdoch University Murdoch Australia
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