Effects of alkali and alkaline earth metal species on the combustion characteristics and synergistic effects: Sewage sludge and its blend with coal

Investigation on the interaction mechanism during co-combustion of sewage sludge and coal slime: The effect of coal slime type and pretreatment method

Co-combustion of sewage sludge (SS) and coal slime (CS) is the preferred method for mitigating their environmental impact and increasing their added value. However, the interaction mechanism between SS and CS during the co-combustion process has not yet developed a unified understanding. This work aims to obtain the effect of CS types on SS-CS co-combustion and reveal the interaction mechanism between SS and CS based on the influence of pretreatment methods on the interaction. The results showed that during co-combustion, SS reduced the ignition and burnout temperatures, and CS with high fixed carbon content (e.g., XCS) improved the comprehensive combustion characteristics. Principal component analysis showed that the effect of CS on co-combustion was more significant. The interaction between SS and CS mainly occurred within 100-700 °C, in which inhibition and synergism coexisted. The large differences in the interactions before and after de-volatilization and pickling treatments revealed that the volatiles and ash in SS were the main interaction factors. The analysis of the interaction mechanisms showed that the free radicals and heat released from the SS volatiles combustion accelerated the weight loss of CS, but the formation of tars from its incomplete combustion may inhibit the decomposition of CS. The interaction in the fixed carbon combustion stage was mainly caused by SS ash, which can catalyze the combustion of CS fixed carbon, but for the high ash CS (e.g., QCS), the combustion of fixed carbon was hindered by the addition of SS ash higher than 10 %. The final manifestation (synergy or inhibition) of SS and CS interactions was the result of the competitive balance of the above interactive behaviors. This work provides a more comprehensive understanding of the interaction between SS and CS during co-combustion.

Effects of alkali and alkaline earth metals on co-combustion of sewage sludge and coal slime: Combustion characteristics, interactions, and kinetics

The co-combustion of sewage sludge (SS) and coal slime (CS) is a preferred method for their resource utilization, however, alkali and alkaline earth metals (AAEMs) in SS may affect the co-combustion process. In this work, the co-combustion behavior of AAEMs-rich SS and CS was investigated in terms of combustion characteristics, interactions, and combustion kinetics using a thermogravimetric analyzer. Further, the role of AAEMs in co-combustion was evaluated by loading Ca, K, Na, and Mg individually after pickling. The results revealed that co-combustion compensated for the limitations of the individual combustion processes, with SS reducing ignition and burnout temperatures and CS improving the comprehensive combustion characterization. Principal component analysis (PCA) showed that the effect of CS on co-combustion was more significant compared to SS. Significant synergies were observed in the weight loss phase of fixed carbon in the blends with 40%, 50%, and 60% CS ratios, where the peak temperature of fixed carbon combustion was reduced by 9.8 °C, 12.6 °C, and 13.1 °C, respectively, compared to the theoretical values. The effects of AAEMs on combustion were as follows: all AAEMs promoted the precipitation of volatiles except Ca, which showed inhibition of light volatiles; AAEMs had a significant catalytic effect on fixed carbon combustion. The improvement effect of AAEMs on the comprehensive combustion characteristics during co-combustion was Na > K > Mg > Ca. The catalytic effect of Na on fixed carbon was strongest at a loading of 5%, leading to a decrease in the apparent activation energy of fixed carbon combustion by 22.2 kJ/mol and a change in reactor order from n = 1 to n = 1.2 during co-combustion. This work provides a better understanding of the role of AAEMs in SS-CS co-combustion.

Effecting mechanisms of iron-rich sludge on ash fusion characteristics of coal with high ash fusion temperature under reducing atmosphere

Co-gasification is crucial for large-scale clean conversion of coal and sludge. In this study, the effects of municipal sewage sludge (MSS, Fe2O3:48.11 %) and pharmaceutical sewage sludge (PSS, Fe2O3: 67.80 %) on ash fusion temperature (AFT) of high AFT Xiangyuan coal (XY) were explored using an AFT analysis, X-ray fluorescence spectrometry, X-ray diffraction, scanning electronic microscopy, and thermodynamics FactSage calculation. The results showed that when MSS or PSS ash mass ratios reached 20 % or 16 % (for XY mixtures, the mass ratio of MSS or PSS should be >5.81 wt% or 5.07 wt%), respectively, the AFT met the requirement of liquid-slag discharge for entrained-flow bed gasification. Under a reducing atmosphere (6:4, CO/CO2, volume ratio), Fe2+ destroyed the bridging-oxygen bonds in the network structure and generated low melting-point (MP) hercynite (FeAl2O4). This resulted in the AFT decreases in the XY mixtures with the additions of PSS or MSS. Meanwhile, the high calcium content (CaO: 13.40 %) easily reacted with Al2O3 and SiO2 and formed anorthite (CaAl2SiO8), which inhibited high-MP mullite formation and decreased the mixed XY AFT. With the increasing SS mass ratio, the surface of the ash sample and thermodynamic FactSage calculation were in good agreement with the experimental results.

Pyrolysis and Co-Combustion of Semi-Dry Sewage Sludge and Bituminous Coal: Kinetics and Combustion Characteristics

To reduce the energy consumption and cost of the drying of sewage sludge (SS) and to ensure stability during combustion, the pyrolysis and co-combustion characteristics of semi-dry SS after the dehydration of flocculant and bituminous coal (BC) were studied in this work. The results show that the decrease in moisture content accelerates the release of volatile substances, and the increase in heating rate can also enhance the release of water and volatile matters. Furthermore, in the co-combustion of semi-dry SS and BC, the increase in mixing ratio (from 0% to 60%) of semi-dry SS caused the ignition and burnout temperature to decrease from 481 °C to 214 °C and from 702 °C to 627 °C, respectively. During co-combustion, the infrared spectra showed that the temperature range of 300–700 °C was the main gas precipitation area, and the main gaseous products were CO2, NOx, SO2, and volatile organic pollutants (VOCs).