Treatment of industrial brine using capacitive deionization (CDI) towards zero liquid discharge - challenges and optimization

Artificial intelligence models for predicting calcium and magnesium removal by polyfunctional ketone using ensemble machine learners

Calcium (Ca2+) and magnesium (Mg2+) are the major scaling ions of reverse osmosis concentrate in zero-liquid discharge systems, causing performance decline. In this study, we predicted the removal of Ca2+ and Mg2+ from simulated reverse osmosis concentrate by functional polyketones (FPKs). Four amines, including 1,2-diaminopropane (DAP), 1-(2-aminoethyl) piperazine (AEP), 1-(3-aminopropyl) imidazole (API), and butyl amine (BA) used to synthesize FPKs. The effects of various factors such as the amount of adsorbent, feed water concentration, and pH were investigated for process optimization. In this study, ensemble learner artificial intelligence models, decision tree (DT), extreme gradient boost (XGB), and random forest (RF) were used to predict Ca2+ and Mg2+ removal by the FPKs. Datasets were collected experimentally using FPKs to remove Ca2+ and Mg2+ from the simulated reverse osmosis concentrate. The predictions were made by XGB, DT, and RF models for the first chosen amine for Ca2+ and then for Mg2+, subsequently, this process was repeated with each amine. The developed DT, RF, and XGB models demonstrated higher coefficients of determination for predicting Mg2+ removal by AEP and DAP (R2 = 0.841-0.935) than by API and BA (R2 = 0.774-0.801) except in the RF and XGB model results (R2 = 0.801-0.846). Overall, the XGB model displayed good results for both Ca2+ and Mg2+ removal but slight changes were observed in the AEP and BA predictions by DT and RF. Therefore, artificial intelligence models may be a viable alternative for further insight in predicting Ca2+ and Mg2+ removal by FPKs from simulated reverse osmosis concentrate.

A review of the development in shale oil and gas wastewater desalination

The development of the shale oil and gas extraction industry has heightened concerns about shale oil and gas wastewater (SOGW). This review comprehensively summarizes, analyzes, and evaluates multiple issues in SOGW desalination. The detailed analysis of SOGW water quality and various disposal strategies with different water quality standards reveals the water quality characteristics and disposal status of SOGW, clarifying the necessity of desalination for the rational management of SOGW. Subsequently, potential and implemented technologies for SOGW desalination are reviewed, mainly including membrane-based, thermal-based, and adsorption-based desalination technologies, as well as bioelectrochemical desalination systems, and the research progress of these technologies in desalinating SOGW are highlighted. In addition, various pretreatment methods for SOGW desalination are comprehensively reviewed, and the synergistic effects on SOGW desalination that can be achieved by combining different desalination technologies are summarized. Renewable energy sources and waste heat are also discussed, which can be used to replace traditional fossil energy to drive SOGW desalination and reduce the negative impact of shale oil and gas exploitation on the environment. Moreover, real project cases for SOGW desalination are presented, and the full-scale or pilot-scale on-site treatment devices for SOGW desalination are summarized. In order to compare different desalination processes clearly, operational parameters and performance data of varying desalination processes, including feed salinity, water flux, salt removal rate, water recovery, energy consumption, and cost, are collected and analyzed, and the applicability of different desalination technologies in desalinating SOGW is qualitatively evaluated. Finally, the recovery of valuable inorganic resources in SOGW is discussed, which is a meaningful research direction for SOGW desalination. At present, the development of SOGW desalination has not reached a satisfactory level, and investing enough energy in SOGW desalination in the future is still necessary to achieve the optimal management of SOGW.

Effect of thermal characteristics on the chemical quality of real-brine treatment through hydrophilic fiber-based low-grade heat-powered humidification-dehumidification process

Considering the increasing demand for desalination plants and their byproduct brine, this study investigated a humidification-dehumidification (HDH) system for treating membrane distillation-generated real high-salinity brine using low-grade heat (45-70 ℃) to explore its feasibility for sustainable energy-efficient minimal liquid discharge. A novel super-hydrophilic fabric was adopted for accelerated humidification, and its impact on brine droplet miscarriage characteristics was evaluated. The influence of the operating fluid thermal properties (cycle 1: air preheating; cycle 2: air and brine dual-fluid preheating; and cycle 3: air post-heating after humidification) on the brine treatment efficiency, energy consumption, and chemical quality of freshwater produced was analyzed in detail to establish their characteristic nexus. It was identified that, during humidification, increasing the brine temperature (up to 55 ℃) influenced its ionic mobility, thereby promoting efficient separation of the salts/minerals and contributing to achieving better freshwater quality. Furthermore, although cycle 3 exhibited improved system thermal efficiency (gained output ratio equal to 1.77), its non-preheated air contributed to a negative effect of the reduced humidity ratio (∼17 g/kg), leading to a lower freshwater productivity of 67% than that of cycle 2 (29 g/kg and 70%). The present study also illustrates a novel effect of evaporative deposition occurring due to air-water interaction on the fabric humidifier surface, with an exploration of its effect on reducing freshwater chemical quality. The freshwater generated from optimum thermal cycle 2 exhibited reduced pH (by ∼63%), sodium (99.9%), chloride (99.9%), toxic boron (99.7%), and other chemical contaminants, thereby satisfying the major international water reuse standards.

Optimization and Evaluation for the Capacitive Deionization Process of Wastewater Reuse in Combined Cycle Power Plants

Combined cycle power plants (CCPPs) use large amounts of water withdrawn from nearby rivers and generate wastewater containing ions and pollutants. Despite the need for wastewater reclamation, few technologies can successfully convert the wastewater into make-up water for CCPPs. Therefore, this study aimed to apply capacitive deionization (CDI) for wastewater reclamation in CCPPs. Using a bench-scale experimental unit, which included ion exchange membranes and carbon electrodes, response surface methodology (RSM) was used to optimize the operating conditions of the CDI process to increase the total dissolved solids (TDS) removal and product water ratio. The optimal conditions were found to be a voltage of 1.5 V, a flow rate of 15 mL/min, and an adsorption/desorption ratio of 1:0.8. The changes in CDI performance with time were also studied, and the foulants on the membranes, spacers, and electrodes were examined to understand the fouling mechanism. The TDS removal decreased from 93.65% to 55.70% after 10 days of operation due to the deposition of scale and organic matter. After chemical cleaning, the TDS removal rate recovered to 93.02%, which is close to the initial condition.

A comprehensive review of capacitive deionization technology with biochar-based electrodes: Biochar-based electrode preparation, deionization mechanism and applications

The recently developed techniques for desalination and wastewater treatment are costly and unsustainable. Therefore, a cost-effective and sustainable approach is essential to achieve desalination through wastewater treatment. Capacitive deionization (CDI), an electrochemical desalination technology, has been developed as a novel water treatment technology with great potential. The electrode material is one of the key factors that promotes the development of CDI technology and broadens the scope of CDI applications. Biochar-based electrode materials have attracted increasing attention from researchers because of their advantages, such as environmentally friendly, economical, and renewable properties. This paper reviews the methods for preparing biochar-based electrode materials and elaborates on the mechanism of CDI ion storage. We then summarize the applications of CDI technology in water treatment, analyze the mechanism of pollutant removal and resource recovery, and discuss the applicability of different CDI configurations, including hybrid CDI systems. In addition, the paper notes that environmentally friendly green activators that facilitate the development of pore structure should be developed more often to avoid the adverse environmental impact. The development of ion-selective electrode materials should be enhanced and it is necessary to comprehensively assess the impact of heteroatoms on selective ion removal and CDI performance. Electrooxidation of organic pollutants should be further promoted to achieve organic degradation by extending to redox reactions.

Treating reverse osmosis concentrate to address scaling and fouling problems in zero-liquid discharge systems: A scientometric review of global trends

Currently, reverse osmosis concentrate (ROC) treatment is one of the most promising techniques for its disposal because it produces freshwater with high recovery and valuable materials such as salts and reduces waste volume and environmental pollution. Public attention to the severe consequences of water pollution and strict environmental regulations on wastewater discharge has pushed water-polluting industries toward zero-liquid discharge (ZLD). However, scaling and fouling problems increase energy consumption and limit permeate flux at high salt concentrations, mainly due to calcium, magnesium, and silica precipitation, ultimately decreasing ZLD performance. Therefore, this study discusses drivers and ROC pretreatment technologies to improve ZLD efficiency and presents a scientometric review of global trends. The advantages, disadvantages, and economic and environmental aspects of conventional and emerging pre-treatment technologies were studied. Traditional treatment of chemical processes combined with precipitation removes a large amount of scaling ions; however, high operation and maintenance costs and limited full-scale plant experience are the main drawbacks. Softening and coagulation are most commonly applied to treat large volumes at a moderate cost; however, substantial sludge production and increased conductivity are major operational issues. Moreover, emerging technologies efficiently remove scale-forming ions with high capital and operating costs. New variations in standard reverse osmosis technologies have improved ZLD efficiency; nonetheless, scaling and fouling are of concern. Therefore, this review presents the studies on ROC pre-treatment technologies for removing scaling ions to enhance ZLD efficiency, which can help in future research.

Electrochemical Methods for Water Purification, Ion Separations, and Energy Conversion

Agricultural development, extensive industrialization, and rapid growth of the global population have inadvertently been accompanied by environmental pollution. Water pollution is exacerbated by the decreasing ability of traditional treatment methods to comply with tightening environmental standards. This review provides a comprehensive description of the principles and applications of electrochemical methods for water purification, ion separations, and energy conversion. Electrochemical methods have attractive features such as compact size, chemical selectivity, broad applicability, and reduced generation of secondary waste. Perhaps the greatest advantage of electrochemical methods, however, is that they remove contaminants directly from the water, while other technologies extract the water from the contaminants, which enables efficient removal of trace pollutants. The review begins with an overview of conventional electrochemical methods, which drive chemical or physical transformations via Faradaic reactions at electrodes, and proceeds to a detailed examination of the two primary mechanisms by which contaminants are separated in nondestructive electrochemical processes, namely electrokinetics and electrosorption. In these sections, special attention is given to emerging methods, such as shock electrodialysis and Faradaic electrosorption. Given the importance of generating clean, renewable energy, which may sometimes be combined with water purification, the review also discusses inverse methods of electrochemical energy conversion based on reverse electrosorption, electrowetting, and electrokinetic phenomena. The review concludes with a discussion of technology comparisons, remaining challenges, and potential innovations for the field such as process intensification and technoeconomic optimization.

Selective removal of Sr(II) from saliferous radioactive wastewater by capacitive deionization

⁹⁰Sr-containing radioactive wastewater during Fukushima nuclear accident (FNA) aroused extensive consideration for its disposal. Massive coexisted Na⁺ ions seriously inhibited Sr²⁺ removal, aggravating the expenditure of radioactive wastewater treatment. Herein, a chestnut shell derived porous carbon material modified with aryl diazonium salt (ADS) of sodium 4-aminoazobenzene-4'-sulfonate (SPAC) was developed as capacitive deionization electrode for selective removal of Sr²⁺ from saliferous radioactive wastewater. Based on ADS modification, the Sr²⁺ electrosorption capacity of SPAC electrode was improved to 33.11 mg g^-1 with fast ion removal rate of 2.89 mg g^-1 min^-1, comparing with only 16.10 mg g^-1 before modification. The isothermal adsorption and kinetics by SPAC electrode fitted well with Langmuir and pseudo-second-order model, achieving a maximum Sr²⁺ electrosorption capacity of 58.21 mg g^-1, superior cycling stability, and excellent charge efficiency (77.63%). Fascinatingly, the SPAC electrode exhibited superhigh Sr²⁺ selectivity of 70.65 against Na⁺ in Na⁺-Sr²⁺ mixed solution with molar ratio of Na⁺:Sr²⁺ as 20:1. Density functional theory (DFT) simulation, combining with electrochemical and spectral analyses, revealed that the high overlap of electron cloud between Sr²⁺ ion and anionic sulfonic group (-SO₃^-) provided SPAC with remarkable selectivity of Sr²⁺ ion, and illustrated the ion-swapping mechanism of Sr²⁺ selectivity.

Review: Brine Solution: Current Status, Future Management and Technology Development

Desalination brine is extremely concentrated saline water; it contains various salts, nutrients, heavy metals, organic contaminants, and microbial contaminants. Conventional disposal of desalination brine has negative impacts on natural and marine ecosystems that increase the levels of toxicity and salinity. These issues demand the development of brine management technologies that can lead to zero liquid discharge. Brine management can be productive by adopting economically feasible methodologies, which enables the recovery of valuable resources like freshwater, minerals, and energy. This review focuses on the recent advances in brine management using various membrane/thermal-based technologies and their applicability in water, mineral, and energy recoveries, considering their pros and cons. This review also exemplifies the hybrid processes for metal recovery and zero liquid discharge that may be adopted, so far, as an appropriate futuristic strategy. The data analyzed and outlook presented in this review could definitely contribute to the development of economically achievable future strategies for sustainable brine management.

Long-Term Treatment of Highly Saline Brine in a Direct Contact Membrane Distillation (DCMD) Pilot Unit Using Polyethylene Membranes

Membrane distillation (MD) is an attractive separation process for wastewater treatment and desalination. There are continuing challenges in implementing MD technologies at a large industrial scale. This work attempts to investigate the desalination performance of a pilot-scale direct contact membrane distillation (DCMD) system using synthetic thermal brine mimicking industrial wastewater in the Gulf Cooperation Council (GCC). A commercial polyethylene membrane was used in all tests in the DCMD pilot unit. Long-term performance exhibited up to 95.6% salt rejection rates using highly saline feed (75,500 ppm) and 98% using moderate saline feed (25,200 ppm). The results include the characterization of the membrane surface evolution during the tests, the fouling determination, and the assessment of the energy consumption. The fouling effect of the polyethylene membrane was studied using Humic acid (HA) as the feed for the whole DCMD pilot unit. An optimum specific thermal energy consumption (STEC) reduction of 10% was achieved with a high flux recovery ratio of 95% after 100 h of DCMD pilot operation. At fixed operating conditions for feed inlet temperature of 70 °C, a distillate inlet temperature of 20 °C, with flowrates of 70 l/h for both streams, the correlations were as high as 0.919 between the pure water flux and water contact angle, and 0.963 between the pure water flux and salt rejection, respectively. The current pilot unit study provides better insight into existing thermal desalination plants with an emphasis on specific energy consumption (SEC). The results of this study may pave the way for the commercialization of such filtration technology at a larger scale in global communities.

Reduced cathodic scale and enhanced electrochemical precipitation of Ca2+ and Mg2+ by a novel fenced cathode structure: Formation of strong alkaline microenvironment and favorable crystallization

Electrochemical precipitation is a promising technique for hardness abatement without the addition of external ions. However, the scale layer on cathode deteriorated the removal efficiency and limited the practical application. Herein, a fenced cathode structure was designed to prevent cathodic precipitation. The cathode was fenced by a crystallization-inducing material for separating the OH- production and crystallization processes. Precipitation on the cathode was confirmed to shift to the crystallization-inducing material, and the clean fenced cathode provided efficient long-term OH- production. At a current density of 40 A/m2, the Ca2+ or Mg2+ removal efficiency increased by 12.8% or 46.1%, respectively, compared to those of a traditional cathode. Thermodynamic equilibrium in synthetic water and mine water, mass transfer and the location of precipitation were analyzed to elucidate the electrochemical precipitation process. The enhanced mechanism was ascribed to the crystallization-inducing material, which remarkably promoted the crystallization process, and hindered OH- migration, thereby increased the pH of alkaline microenvironment. Notably, a recovery design was proposed to recover pure calcite and brucite from alkalinity-free wastewater. The design reveals a promising strategy for enhancing the crystallization process and reducing cathodic scale, also initiating a new research direction toward hardness removal.

Brine treatment technologies towards minimum/zero liquid discharge and resource recovery: State of the art and techno-economic assessment

In the framework of minimum liquid discharge (MLD) or zero liquid discharge (ZLD), sustainable brine management can be achieved via appropriate hybrid treatment technologies that provide water reuse, resource recovery, energy recovery and even freshwater production. This paper reviews the state of the art brine treatment technologies targeting MLD/ZLD and resource recovery and highlights their advantages and limitations. The right combination of treatment processes can add a high value to the brine management and shift the focus from removal to recovery and reuse point and help to adopt a more circular economy approach. ZLD technologies targets 100% water recovery using both membrane- and thermal-based technologies, while they are often hindered by high cost and intensive energy requirement. Meanwhile, the recovery of salts and other resources can partially compensate the operation cost of ZLD processes. MLD is a promising option that achieves up to 95% water recovery by using mainly membrane-based technologies. At this point, feasibility assessment is important to assess the environmental and economic sound of technologies. In the second part, we provide a techno-economic assessment of the most common technologies to provide possible benefits on a desalination plant. In the latter sections, innovative brine treatment schemes are discussed aiming MLD/ZLD, while resource recovery from brine and possible valorization routes of the recovered materials are highlighted to help to reduce the overall costs of the plants and to reach the targets of circular economy.

High-Performance Capacitive Deionization and Killing Microorganism in Surface-Water by ZIF-9 Derived Carbon Composites

The protection and regeneration of the water environment is currently one of the most critical concerns for the sustainable development of human society. To solve the water crisis, the use of capacitive deionization (CDI) technology to extract fresh-water that is suitable for human consumption from abundant surface-water is a feasible solution. In this work, a cobalt benzimidazole frameworks (ZIF-9) derived carbon composites with a unique quasi-microcubic morphology is synthesized and used the as-prepared materials as an electrode material for the CDI. Interestingly, the ZIF-9 derived carbon composites exhibit an impressive desalination capacity of 55.4 mg g^-1 and can be reused. Measurements in surface-water (Beijing-Hangzhou Grand Canal, Slender West Lake, Initial rainwater, Rain water) show that this CDI technology based on ZIF-9 derived carbon composites not only has a strong adsorption effect on metal ions but also can remarkably kill microorganisms. The results show that the technology can effectively kill bacteria (Escherichia coli and Bacillus) and algae with 95% and 91.7% inhibition rates, respectively. This work provides a valuable example for the use of metal-organic framework-derived carbon composites as high-performance electrode materials of CDI and opens a new direction for promoting the application of CDI in surface-water.

A Brief Review on High-Performance Capacitive Deionization Enabled by Intercalation Electrodes

Owing to the advantages of cost-effectiveness, environmental-friendliness and high desalination capacity, capacitive deionization (CDI) has emerged as an advanced desalination technique. Recently, the ions intercalation materials inspired by sodium ion batteries have been widely implemented in CDI due to their exceptional salt removal capacity. They are able to extract sodium ions from the brine through intercalation or redox reactions, instead of electrostatic forces associated with the carbonaceous electrode. As a result, the ions intercalation materials have caught the attention of the CDI research community. In this article, the recent progress in various sodium ion intercalation materials as highly-efficient CDI electrodes is summarized and reviewed. Further, an outlook on the future development of ion intercalation electrodes is proposed.