Dissolved organic matter transformation mechanisms and process optimization of wastewater sludge hydrothermal humification treatment for producing plant biostimulants

Rapid humification of cotton stalk catalyzed by coal fly ash and its excellent cadmium passivation performance

Due to industrialization, soil heavy metal pollution is a growing concern, with humic substances (HS) playing a pivotal role in soil passivation. To address the long duration of the compost humification problem, coal fly ash (CFA) in situ catalyzes the rapid pyrolysis of the cotton stalk (CS) to produce HS to address Cd passivation. Results indicate that the highest yield of humic acid (HA) (8.42%) and fulvic acid (FA) (1.36%) is obtained when the CS to CFA mass ratio is 1:0.5, at 275 ℃ for 120 min. Further study reveals that CFA catalysis CS humification, through the creation of alkaline pyrolysis conditions, Fe2O3 can stimulate the protein and the decomposition of hemicellulose in CS, and then, through the Maillard and Sugar-amine condensation reaction synthesis HA and FA. Applying HS-CS&CFA in Cd-contaminated soil demonstrates a 26.69% reduction in exchangeable Cd within 30 days by chemical complexation. Excellent maize growth effects and environmental benefits of HS products are the prerequisites for subsequent engineering applications. Similar industrial solid wastes, such as steel slag and red mud, rich in Fe2O3, can be explored to identify their catalytic humification effect. It could provide a novel and effective way for industrial solid wastes to be recycled for biomass humification and widely applied in remediating Cd-contaminated agricultural soil.

Leaching hazards of tire wear particles in hydrothermal treatment of sludge: Exploring molecular composition, transformation mechanism, and ecological effects of tire wear particle-derived compounds

Tire wear particles (TWPs) are considered a significant contributor of microplastics (MPs) in the sludge during heavy rainfall events. Numerous studies have shown that hydrothermal treatment (HT) of sludge can accelerate the leaching of MP-derived compound into hydrothermal liquid, thus impairing the performance of subsequent anaerobic digestion and the quality of the hydrothermal liquid fertilizer. However, the leaching behavior of TWPs in the HT of sludge remains inadequately explored. This study examined the molecular composition of TWP-derived compounds and transformation pathways of representative tire-related additives under different hydrothermal temperatures using liquid chromatography-tandem mass spectrometry (LC-MS/MS) combined with mass difference analysis. The acute toxicity and phytotoxicity of TWP leachates were assessed using Vibrio qinghaiensis Q67 and rice hydroponics experiments. The results indicated that elevating the hydrothermal temperature not only amplified the leaching behavior of TWPs but also enhanced the chemical complexity of the TWP leachate. Utilizing both suspect and non-target screenings, a total of 144 compounds were identified as additives, including N-(1,3-dimethylbutyl)-N'-phenyl-p-phenylenediamine (6-PDD), hexa(methoxymethyl)melamine (HMMM), dibutyl phthalate (DBP). These additives underwent various reactions, such as desaturation, acetylation, and other reactions, leading to the formation of different transformation products (TPs). Moreover, certain additives, including caprolactam and 2,2,6,6-tetramethyl-4-piperidinol, demonstrated the potential to form conjugate products with amino acids or Maillard products. Meanwhile, TWP-derived compounds showed significant acute toxicity and detrimental effects on plant growth. This study systematically investigated the environmental fate of TWPs and their derived compounds during the HT of sludge, offering novel insights into the intricate interactions between the micropollutants and dissolved organic matter (DOM) in sludge.

Mechanistic insights into chemical conditioning on transformation of dissolved organic matter and plant biostimulants production during sludge aerobic composting

Inorganic coagulants (aluminum and iron salt) are widely used to improve sludge dewaterability, resulting in numerous residues in dewatered sludge. Composting refers to the controlled microbial process that converts organic wastes into fertilizer, and coagulant residues in dewatered sludge can affect subsequent compost efficiency and resource recycling, which remains unclear. This work investigated the effects of two typical metal salt coagulants (poly aluminum chloride [PAC] and poly ferric sulfate [PFS]) conditioning on sludge compost. Our results revealed that PAC conditioning inhibited composting with decreased peak temperature, microbial richness, enzymatic reaction intensities, and compost quality, associated with decreased pH and microbial toxicity of aluminum. Nevertheless, PFS conditioning selectively enriched Pseudoxanthomonas sp. and resulted in more fertile compost with increased peak temperature, enzymatic reaction intensities, and humification degree. Spectroscopy and mass difference analyses indicated that PFS conditioning enhanced reaction intensities of labile biopolymers at the thermophilic stage, mainly comprising hydrolyzation (H2O), dehydrogenation (-H2, -H4), oxidation (+O1H2), and other reactions (i.e., +CH2, C2H4O1, C2H6O1). Unlike the common composting process primarily conducts humification at the cooling stage, PFS conditioning changed the main occurrence stage to the thermophilic stage. Non-targeted metabolomics revealed that indole (a humification intermediate) is responsible for the increased humification degree and indoleacetic acid content in the PFS-conditioned compost, which then promoted compost quality. Plant growth experiments further confirmed that the dissolved organic matter (DOM) in PFS-conditioned compost produced the maximum plant biomass. This study provided molecular-level evidence that PFS conditioning can promote humification and compost fertility during sludge composting, enabling chemical conditioning optimization for sustainable management of sludge.

Changes in the Glucose Concentration Affect the Formation of Humic-like Substances in Polyphenol-Maillard Reactions Involving Gibbsite

The polyphenol-Maillard reaction is considered one of the important pathways in the formation of humic-like substances (HLSs). Glucose serves as a microbial energy source that drives the humification process. However, the effects of changes in glucose, particularly its concentration, on abiotic pathways remain unclear. Given that the polyphenol-Maillard reaction requires high precursor concentrations and elevated temperatures (which are not present in soil), gibbsite was used as a catalyst to overcome energetic barriers. Catechol and glycine were introduced in fixed concentrations into a phosphate-buffered solution containing gibbsite using the liquid shake-flask incubation method, while the concentration of glucose was controlled in a sterile incubation system. The supernatant fluid and HLS components were dynamically extracted over a period of 360 h for analysis, thus revealing the influence of different glucose concentrations on abiotic humification pathways. The results showed the following: (1) The addition of glucose led to a higher degree of aromatic condensation in the supernatant fluid. In contrast, the supernatant fluid without glucose (Glu0) and the control group without any Maillard precursor (CK control group) exhibited lower degrees of aromatic condensation. Although the total organic C (TOC) content in the supernatant fluid decreased in all treatments during the incubation period, the addition of Maillard precursors effectively mitigated the decreasing trend of TOC content. (2) While the C content of humic-like acid (CHLA) and the CHLA/CFLA ratio (the ratio of humic-like acid to fulvic-like acid) showed varying increases after incubation, the addition of Maillard precursors resulted in a more noticeable increase in CHLA content and the CHLA/CFLA ratio compared to the CK control group. This indicated that more FLA was converted into HLA, which exhibited a higher degree of condensation and humification, thus improving the quality of HLS. The addition of glycine and catechol without glucose or with a glucose concentration of 0.06 mol/L was particularly beneficial in enhancing the degree of HLA humification. Furthermore, the presence of glycine and catechol, as well as higher concentrations of glucose, promoted the production of N-containing compounds in HLA. (3) The presence of Maillard precursors enhanced the stretching vibration of the hydroxyl group (-OH) of HLA. After the polyphenol-Maillard reaction of glycine and catechol with glucose concentrations of 0, 0.03, 0.06, 0.12, or 0.24 mol/L, the aromatic C structure in HLA products increased, while the carboxyl group decreased. The presence of Maillard precursors facilitated the accumulation of polysaccharides in HLA with higher glucose concentrations, ultimately promoting the formation of Al-O bonds. However, the quantities of phenolic groups and phenols in HLA decreased to varying extents.

The dynamic features and microbial mechanism of nitrogen transformation for hydrothermal aqueous phase as fertilizer in dryland soil

Hydrothermal aqueous phase (HAP) contains abundant organics and nutrients, which have potential to partially replace chemical fertilizers for enhancing plant growth and soil quality. However, the underlying reasons for low available nitrogen (N) and high N loss in dryland soil remain unclear. A cultivation experiment was conducted using HAP or urea to supply 160 mg N kg-1 in dryland soil. The dynamic changes of soil organic matters (SOMs), pH, N forms, and N cycling genes were investigated. Results showed that SOMs from HAP stimulated urease activity and ureC, which enhanced ammonification in turn. The high-molecular-weight SOMs relatively increased during 5-30 d and then biodegraded during 30-90 d, which SUV254 changed from 0.51 to 1.47 to 0.29 L-1 m-1. This affected ureC that changed from 5.58 to 5.34 to 5.75 lg copies g-1. Relative to urea, addition HAP enhanced ON mineralization by 8.40 times during 30-90 d due to higher ureC. It decreased NO3-N by 65.35%-77.32% but increased AOB and AOA by 0.25 and 0.90 lg copies g-1 at 5 d and 90 d, respectively. It little affected nirK and increased nosZ by 0.41 lg copies g-1 at 90 d. It increased N loss by 4.59 times. The soil pH for HAP was higher than that for urea after 11 d. The comprehensive effects of high SOMs and pH, including ammonification enhancement and nitrification activity inhibition, were the primary causes of high N loss. The core idea for developing high-efficiency HAP fertilizer is to moderately inhibit ammonification and promote nitrification.

Inhibitory effect of microplastics derived organic matters on humification reaction of organics in sewage sludge under alkali-hydrothermal treatment

Alkali-hydrothermal treatment (AHT) of sewage sludge is often used to recover value-added dissolved organic matters (DOM) enriched with artificial humic acids (HA). Microplastics (MPs), as emerging contaminants in sewage sludge, can leach organic compounds (MP-DOM) during AHT, which potentially impact the characteristics of thermally treated sludge's DOM. This study employed spectroscopy and Fourier transform-ion cyclotron resonance mass spectrometry (FT-ICR-MS) to explore the impacts of MPs on DOM composition and transformation during AHT. The biological effects of DOM were also investigated by hydroponic experiments. The results showed that the leaching of MP-DOM led to a substantial increase in DOC content of DOM of thermally treated sludge. Conversely, the HA content significantly decreased in the presence of MPs, resulting in a decline of plant growth facilitation degree. FT-ICR-MS analysis revealed that the reduction in HA content was characterized by a notable decline in the abundance of O6-7 and N1-3O6-7 molecules. Reactomics results indicated that the leaching of MP-DOM inhibited the Maillard reaction but bolstered oxidation reactions. The inhibition of Maillard reaction, resulting in a decrease in crucial precursors (dicarbonyl compounds, ketoses, and deoxyglucosone), was responsible for the decrease of HA content. The primary mechanism responsible for inhibiting the Maillard reaction was the consumption of reactive amino reactants through two pathways. Firstly, the leaching of organic acids in MP-DOM caused decrease of sludge pH, leading to the protonation of amino groups. Secondly, the lipid-like compounds in MP-DOM underwent oxidation (-2H+O), producing fatty aldehydes that consumed the reactive amino reactants. These discoveries offer enhanced insights into the specific contribution of MPs to the composition, transformation, bioactivity of DOM during AHT process.

Thermal hydrolysis prior to hydrothermal carbonization resulted in high quality sludge hydrochar with low nitrogen and sulfur content

Hydrothermal carbonization of waste activated sludge suffers from a low degree of carbonization caused by limited hydrolysis of carbohydrates and proteins, resulting in a high nitrogen content in hydrochar. Thus, it is hypothesized that thermal hydrolysis could destroy the stable floc structure of waste activated sludge, leading to higher degree of carbonization and high quality hydrochar with low nitrogen content by improving the solubilization and hydrolysis of organic matter. In the current study, thermal hydrolysis at 90 °C, 125 °C, and 155 °C was performed prior to hydrothermal carbonization to obtain low-nitrogen-content hydrochar. Thermal hydrolysis greatly improved the hydrolysis of sewage sludge. The nitrogen and sulfur content in hydrochars obtained after thermal hydrolysis decreased to 1.5-1.6 % from 1.7 %, and to 0.4 % from 0.5 %, respectively, depending on the hydrolysis conditions. Thermal decomposition stability of hydrochars obtained after thermal hydrolysis were also improved. Thermal hydrolysis at 90 °C and 125 °C promoted hydrolysis, dehydration, and the Diels-Alder reaction during hydrothermal carbonization, resulting in lower hydrochar yield but higher H/C and O/C atomic ratio. The Maillard reaction occurred during thermal hydrolysis at 155 °C, leading to the formation of large molecular refractory compounds that were retained in the hydrochar and increased the hydrochar yield. Furthermore, thermal hydrolysis can accelerate pyrolysis reaction of hydrochars, resulting in reduced energy consumption. The newly established thermal hydrolysis-hydrothermal carbonization process using sewage sludge as the feedstock has the potential to contribute to the development of the hydrothermal carbonization industry.

Effects of production temperature on the molecular composition and seed-germination-promoting properties of sludge-based hydrochar-derived dissolved organic matter

Sludge hydrothermal carbonization demonstrates potential for converting sludge into multifunctional carbon materials for soil remediation. However, the influence of dissolved organic matter (DOM) with unclear molecular characteristics in sludge-based hydrothermal carbon on plant growth has not been sufficiently investigated. Herein, the effects of hydrothermal temperature on the molecular transformation pathways and plant-growth-promoting properties of DOM were investigated via FT-ICR MS-based molecular network analyses and seed germination experiments. Results indicated that the highest DOM yield was achieved at 220 °C. During low-temperature (180 °C) hydrothermal treatment, the hydrolysis of biopolymers, as well as the partial condensation and cyclization of small-molecule intermediates, occurred in the sludge. This process produced unsaturated CHNO compounds containing one or two N atoms, which promoted seed germination. Further, the toxicity of DOM to plants increased with rising hydrothermal temperature. This was accompanied by S doping and aromatization reactions, which mitigated the effects of plant growth hormones. This study provides theoretical support for the optimization of sludge hydrothermal treatment and production of plant growth hormones, enhancing the ecological value of sludge-based hydrochar.

Tracking of the conversion and transformation pathways of dissolved organic matter in sludge hydrothermal liquids during Cr(VI) reduction using FT-ICR MS

In this study, the remediation effects of two types of sludge (ferric-based flocculant and non-ferric-based flocculant) on Cr(VI)-polluted wastewater were evaluated to clarify the key components in sludge hydrothermal solutions responsible for reducing Cr(VI) and understand the underlying molecular-level transformation mechanisms. The results revealed that the primary reactions during the hydrothermal processes were deamination and decarboxylation reactions. Correlation analysis highlighted proteins, reducing sugars, amino groups, and phenolic hydroxyl groups as the major contributors. In-depth analysis of the transformation process of functional groups within dissolved organic matter (DOM) and synergistic redox process between Cr(VI) and DOM in hydrothermal solutions demonstrated that phenolic hydroxyl and amino groups gradually underwent oxidation during reduction of Cr(VI) by DOM, forming aldehyde and carboxyl groups, among the others. Time-dependent density functional theory calculations revealed notable shift of reducing functional groups from ground state to excited state following iron complexation, ultimately facilitating reduction reaction. Subsequent investigations, including soil column leaching and seed germination rate tests, indicated that synergistic redox interaction between Cr(VI) and DOM significantly reduced waterborne heavy metal and toxic organic pollution. These findings carry substantial implications for sludge treatment and remediation of heavy metal pollution in wastewater, offering valuable insights into effective environmental remediation strategies.

Direct humification of biowaste with hydrothermal technology: A review

Hydrothermal humification of biowaste, in comparison to the traditional coal-based humic acid extraction process, better aligns with the goals of carbon neutrality and sustainability. This article provided a comprehensive review on the current advancements in hydrothermal humification of biowaste. Hydrothermal humic acid (HHA) derived from different biowaste sources was compared, exhibiting significant differences in their hydrophobicity, oxygen-containing functional group content, and structural characteristics. The influence of key parameters, including reaction temperature, residence time, pH and the action of catalysts on HHA yield was analyzed. The pathways through which biowaste and its major components transform into HHA were elucidated. Coal-like hydrochar has shown significant potential for producing HHA through hydrothermal treatment, with HHA selectivity exceeding 65 %. HHA also exhibits promising performance in agriculture and environmental remediation, offering comparable value to commercial humic acid. Future research should concentrate on establishing the correlation between hydrothermal conditions and the efficiency of biowaste humification, thereby facilitating the development of a predictive model for assessing efficiency. Additionally, exploring the application value of hydrothermal-synthesized HHA with diverse chemical characteristics will guide the optimization of hydrothermal conditions and selection of suitable feedstock.