The chemistry of novolac resins: 3. 13C and 15N n.m.r. studies of curing with hexamethylenetetramine

Surfactant-assisted molecular-level tunning of phenol-formaldehyde-based hard carbon microspheres for high-performance sodium-ion batteries

The phenol-formaldehyde (PF) resin is an economical precursor for spherical hard carbon (HC) anodes for sodium-ion batteries (SIBs). However, achieving precise molecular-level control of PF-based HC microspheres, particularly for optimizing ion transport microstructure, is challenging. Here, a sodium linoleate (SL)-assisted strategy is proposed to enable molecular-level engineering of PF-based HC microspheres. PF microspheres are synthesized through the polymerization of 3-aminophenol and formaldehyde, initially forming oxazine rings and then undergoing ring-opening polymerization to create a macromolecular network. SL functions as both a surfactant to control microsphere size and a catalyst to enhance ring-opening polymerization and increase polymerization of PF resin. These modifications lead to reduced microsphere diameter, increased interlayer spacing, enhanced graphitization, and significantly improved electron and ion transfer. The synthesized HC microspheres exhibit a remarkable reversible capacity of 337 mAh/g, maintaining 96.9 mAh/g even at a high current density of 5.0 A/g. Furthermore, the full cell demonstrates a high capacity of 150 mAh/g, an energy density of 125.3 Wh kg-1, an impressive initial coulombic efficiency (ICE) of 930.3% at 1 A/g, and remarkable long-term stability over 3000 cycles. This study highlights the potential of surfactant-assisted molecular-level engineering in customizing HC microspheres for advanced SIBs.

Hexamethylenetetramine functionalized graphene oxide-alginate beads nanocomposite as efficient sorbent for dye from aqueous solution

In this study, a novel eco-friendly sorbent, hexamethylenetetramine (HMTA) functionalized calcium alginate (AG) immobilized graphene oxide (GO) composite (AG-GO-HMTA) and hexamethylenetetramine functionalized calcium alginate composite (AG-HMTA) were prepared. Adsorption factors including pH impact, contact time, initial dye concentration, dosage, selectivity and reusability on methylene blue (MB) removal from water were investigated. The prepared sorbents were characterized using structural (e.g. XRD, FT-IR, EDAX), thermal (e.g. TGA, DTG), and morphological (e.g. SEM, BET) analysis techniques. The equilibrium adsorption data was described by the Langmuir and Freundlich isotherms, and the adsorption kinetic and thermodynamic parameters were investigated. The field studies and regeneration of the beads were investigated. AG-GO HMTA displays a well-defined porous structure and this desired morphology arising from high quality dispersion of HMTA within the AG-GO matrix. The highest adsorption capacities were observed at pH ∼ 5, meanwhile the adsorption of MB dye molecules, positively charged, onto the beads became faster due to strong electrostatic interactions. When the value of dosage is 0.01 g, the equilibrium concentration (mg/g) are maximum at 103, 110, 164, 168 mg/g for AG, AG-GO, AG-HMTA and AG-GO-HMTA, respectively. The present work shows that pseudo first order could describe the MB adsorption onto AG while it couldn't describe the MB adsorption onto the functionalized sorbents due to the hybrid materials complicity.

Multilevel Hollow Phenolic Resin Nanoreactors with Precise Metal Nanoparticles Spatial Location toward Promising Heterogeneous Hydrogenations

Hollow nanostructures with fascinating properties have inspired numerous interests in broad research fields. Cell-mimicking complex hollow architectures with precise active components distributions are particularly important, while their synthesis remains highly challenging. Herein, a "top-down" chemical surgery strategy is introduced to engrave the 3-aminophenol formaldehyde resin (APF) spheres at nanoscale. Undergoing the cleavage of (Ar)CN bonds with ethanol as chemical scissors and subsequent repolymerization process, the Solid APF transform to multilevel hollow architecture with precise nanospatial distribution of organic functional groups (e.g., hydroxymethyl and amine). The transformation is tracked by electron microscopy and solid-state nuclear magnetic resonance techniques, the category and dosage of alcohol are pivotal for constructing multilevel hollow structures. Moreover, it is demonstrated the evolution of nanostructures accompanied with unique organic microenvironments is able to accurately confine multiple gold (Au) nanoparticles, leading to the formation of pomegranate-like particles. Through selectively depositing palladium (Pd) nanoparticles onto the outer shell, bimetallic Au@APF@Pd catalysts are formed, which exhibit excellent hydrogenation performance with turnover frequency (TOF) value up to 11257 h^-1 . This work provides an effective method for precisely manipulating the nanostructure and composition of polymers at nanoscale and sheds light on the design of catalysts with precise spatial active components.

In Situ Neutron Reflectometry Analysis of Interfacial Structure Formation between Phenolic Resin and Silica during Curing

The structural formation mechanism of phenolic resin-silica interfaces was investigated in situ by neutron reflectometry during curing. There was a 4 nm thick novolac resin adsorption layer on the silica surface before curing. The curing reaction of the novolac resin with hexamethylenetetramine (HMTA) increased the coherent neutron scattering length density of the resin due to the cure shrinkage accompanied by the volatilization of ammonia, which is a byproduct of HMTA decomposition. As curing proceeded at 180 °C, the thickness of the bulk layer increased despite the cure shrinkage, and the thickness of the interfacial layer decreased from 4 to 1 nm. This is attributed to the diffusion of decomposed HMTA fragments generated in the bulk layer into the interfacial novolac adsorption layer during diffusion throughout the bulk layer, incorporating the upper part of the interfacial layer reacting with the fragment into the bulk layer. On the other hand, the fragments could not diffuse into the tightly bound immobile segments of novolac resin in direct contact with the silica surface, retaining the 1-2 nm thick interfacial layer in the cured resin. This structural formation mechanism caused interfacial cross-link inhomogeneity in the cured resin on the silica surface.

A sustainable strategy for the remediation of oil/water separation using polybenzoxazine/stearic acid functionalized porous carbon

Fabrication of superhydrophobic and superoleophilic polybenzoxazine-stearic acid based melamine sponge for industrial oil/water pollution treatments.

Facile surfactant-free synthesis of polybenzoxazine-based polymer and nitrogen-doped carbon nanospheres

Facile surfactant-free synthesis of monodisperse polymer and nitrogen-doped carbon nanospheres with controllable sizes less than 200 nm based on the benzoxazine chemistry.

Super flame-retardant lightweight rime-like carbon-phenolic nanofoam

The desire for lightweight nanoporous materials with high-performance thermal insulation and efficient anti-ablation resistance for energy conservation and thermal protection/insulation has greatly motivated research and development recently. The main challenge to synthesize such lightweight materials is how to balance the relationship of low thermal conductivity and flame retardancy. Herein, we propose a new concept of lightweight “rime-like” structured carbon-phenolic nanocomposites to solve this problem, where the 3D chopped network-structured carbon fiber (NCF) monoliths are incorporated with nanoporous phenolic aerogel to retain structural and functional integrity. The nanometer-scaled porous phenolic (NP) was synthesized through polymerization-induced phase separation and ambient pressure drying using phenolic resin (PR) solution as reaction source, ethylene glycol (EG) as solvent and hexamethylenetetramine (HMTA) as catalyst. We demonstrate that the as-prepared NCF-NP nanocomposite exhibits with a low density of 0.25–0.35 g/cm³, low thermal conductivity of 0.125 Wm⁻¹K⁻¹ and outstanding flame retardancy exceeding 2000 °C under arc-jet wind tunnel simulation environment. Our results show that the synthesis strategy is a promising approach for producing nanocomposites with excellent high-temperature heat blocking property.

Optimization and preparation of an allyl phenoxy-modified bismaleimide resin

A thermosetting resin system has been developed by the copolymerization of allyl phenoxy, bismaleimide (BMI), and diallyl bisphenol A and optimized using response surface methodology. An optimized modified resin system with enhanced properties was achieved based on empirical second-order models expressing the relationship between the modifier contents and the mechanical properties. Dicumyl peroxide (DCP) was selected as initiator to further improve the curing behavior and mechanical properties of the optimized resin system. The effect of initiator contents on impact, flexural strength, and heat distortion temperature was also investigated. The curing behavior, morphology, and thermal stability of the optimized resin were carefully characterized using differential scanning calorimeter, scanning electron microscope, and thermogravimetric and dynamic mechanical analyzers, respectively. For evaluating the efficiency of modified BMI resin system, laminated composites using glass fiber cloth were fabricated using a hot press and tested for mechanical properties. The results showed that the DCP reduced the curing temperature significantly, improved the curing process, and proved to be very effective in heat resistance. Meanwhile, the laminated composite with initiator showed 13–27% higher mechanical properties and 5–7% higher retention rate at high temperature when compared with the neat resin composite system. The optimized resin system with higher mechanical properties, good heat resistance, and better manufacturability can be used as matrix resin for making advanced fiber-reinforced composites.

The Effect of Introducing B and N on Pyrolysis Process of High Ortho Novolac Resin

In this contribution, high ortho novolac resins modified with phenylboronic acid were synthesized. The thermal stability of novolac resins cured with hexamethylenetetramine (HMTA) and chemical states of B and N via a pyrolysis process were studied. For the cured o-novolac modified with phenylboronic acid, the temperature with maximum decomposition rate increased by 43.5 °C, and the char yield increased by 5.3% at 800 °C compared with cured o-novolac. Density functional theory (DFT) calculations show the existence of hydrogen bonding between N of HMTA and H of phenol in modified resin. Thus, N could still be found at high temperature and C=N structure could be formed via a pyrolysis process. B₂O₃ was obtained at 400 °C by the cleavage of B–O–C and B–C bonds and it reduces the oxygen loss which may take part in the formation of carbon oxides in the system. The melting B₂O₃ on the surface of the resin will prevent small molecules and carbon oxides from releasing. Moreover, introducing B into the system helps to decrease the interlayer distance and improve graphite structures via a pyrolysis process.

Replacing bisphenol-A with bisguaiacol-F to synthesize polybenzoxazines for a pollution-free environment

Bio-based polybenzoxazines from BGF were prepared by a solventless method as an alternative to poly(BA-a) showing enhanced thermal, mechanical and dielectric properties.

Fabrication of highly durable hydrophobic PBZ/SiO2 surfaces

PBZ/Si nanohybrids possessing both hydrophobic character and good thermo-mechanical properties have been prepared and discussed in this paper. H-bonding interactions play an important role in enhancing the properties of PBZ/Si hybrids.

Preparation and characterization of fully renewable polybenzoxazines from monomers containing multi-oxazine rings

Fully renewable polybenzoxazines prepared from monomers with multi-oxazine rings shows reversible pH responsiveness, good thermal and mechanical performance.

New benzoxazines containing polyhedral oligomeric silsesquioxane from eugenol, guaiacol and vanillin

In this article we have selected renewable raw materials such as eugenol, guaiacol and vanillin as bio-phenols, which react with octaamine functionalized POSS and paraformaldehyde to synthesize fully renewable POSS–polybenzoxazine nanocomposites for use in microelectronic packaging applications.

Kinetics and Mechanism of Formaldehyde-Free Phenol-Glucose Novolac Resin Cured with an Epoxy

Formaldehyde used in manufacture and curing of phenol formaldehyde (PF) resins is a big challenge for the PF industry with respect to sustainability and human health. Glucose has grand potential to replace formaldehyde in synthesis of bio-based phenolic novolac resins curable with hexamethylenetetramine (HMTA, derived from formaldehyde), an obstacle to achieve formaldehyde-free curing. This study reports the curing of phenol-glucose novolac resin with a bis-phenol-A type epoxy without using HMTA. The curing process was investigated by using dynamic differential scanning calorimetry measurements at different heating rates. Apparent activation energy of the curing reaction is 109.6 kJ/mol. Sestak–Berggren equation model was determined to be the reaction model according to Málek methods. The model-predicted reaction rates showed a good agreement with the experimental results. The results showed that the curing process was complicated; the kinetics expression was shown to be first-order autocatalytic reaction.

Activated Carbons from Crosslinked Novolac Resin

Activated carbons were prepared from well-characterized Novolac resin cured with various amounts of hexamethylenetetramine (HMTA). The process consisted of curing the resin with HMTA at 200°C, carbonization in nitrogen at 600°C and gasifying the char in carbon dioxide or in steam at 900°C. The influence of the amount of HMTA used for curing on the yield and the characteristics of the activated carbon was investigated. The pore volume attained a maximum for Novolac initially cured with ca. 2 wt% HMTA. Further increase in the amount of HMTA used for curing resulted in an increase in the yield of active carbon, but the susceptibility to carbon dioxide activation decreased. Relative to carbon dioxide, the use of steam generated a narrower, but more extensive, microporosity in the char obtained from cured Novolac resin.

Solid state NMR and DSC methods for quantifying the amorphous content in solid dosage forms: an application to ball-milling of trehalose

The purpose of this study was to determine quantitatively the amorphous fraction in crystalline-amorphous powder mixtures of trehalose, in order to assess the ability of the (13)C NMR technique for quantitative amorphous characterization. The NMR method is described in detail and its accuracy is compared to that of the DSC technique. Amorphous trehalose was prepared by mechanical milling. Samples with different amorphous fractions were prepared by physical mixing of purely amorphous and purely crystalline powders. The results reveal a close correlation between the imposed compositions of the physical mixtures and those determined by NMR and DSC, indicating that both are useful and accurate methods for compositional characterization of powders. The NMR method is then used to determine the evolution of the amorphous fraction in a trehalose powder, during a milling procedure which ultimately leads to a fully amorphous state.