Mechanical properties of agglomerates

Principles of ultrasonic agglomeration and its effect on physicochemical and macro- and microstructural properties of foods

Ultrasonic compaction, also known as ultrasonic agglomeration, is an emerging technology that represents a novel alternative for food agglomeration; it is of great interest to the food industry. This review aims to gather information on the physicochemical, organoleptic, microbiological, and structural changes generated by ultrasound and study the fundamentals of agglomeration and ultrasound in different food matrices. In addition, chemical changes are reported in some nutrients related to conformational changes, such as the disintegration of diacylglycerides into monoacylglycerols, disordering of the crystalline region of starch granules to the amorphous phase, disruption of the membrane in plant cells, and transient or permanent modification of the protein structure (3D folding). The increasing development of patents can provide an insight into the potential of ultrasonic agglomeration applications in the food industry.

Influence of Surfactant-Mediated Interparticle Contacts on the Mechanical Stability of Supraparticles

Colloidal supraparticles are micron-scale spherical assemblies of uniform primary particles, which exhibit emergent properties of a colloidal crystal, yet exist as a dispersible powder. A prerequisite to utilize these emergent functionalities is that the supraparticles maintain their mechanical integrity upon the mechanical impacts that are likely to occur during processing. Understanding how the internal structure relates to the resultant mechanical properties of a supraparticle is therefore of general interest. Here, we take the example of supraparticles templated from water/fluorinated oil emulsions in droplet-based microfluidics and explore the effect of surfactants on their mechanical properties. Stable emulsions can be generated by nonionic block copolymers consisting of a hydrophilic and fluorophilic block and anionic fluorosurfactants widely available under the brand name Krytox. The supraparticles formed in the presence of both types of surfactants appear structurally similar, but differ greatly in their mechanical properties. While the nonionic surfactant induces superior mechanical stability and ductile fracture behavior, the anionic Krytox surfactant leads to weak supraparticles with brittle fracture. We complement this macroscopic picture with Brillouin light spectroscopy that is very sensitive to the interparticle contacts for subnanometer-thick adsorbed layers atop of the nanoparticle. While the anionic Krytox does not significantly affect the interparticle bonds, the amphiphilic nonionic surfactant drastically strengthens these bonds to the point that individual particle vibrations are not resolved in the experimental spectrum. Our results demonstrate that seemingly subtle changes in the physicochemical properties of supraparticles can drastically impact the resultant mechanical properties.

Mechanics of colloidal supraparticles under compression

Colloidal supraparticles are finite, spherical assemblies of many primary particles. To take advantage of their emergent functionalities, such supraparticles must retain their structural integrity. Here, we investigate their size-dependent mechanical properties via nanoindentation. We find that the deformation resistance inversely scales with the primary particle diameter, while the work of deformation is dependent on the supraparticle diameter. We adopt the Griffith theory to such particulate systems to provide a predictive scaling to relate the fracture stress to the geometry of supraparticles. The interplay between primary particle material and cohesive interparticle forces dictates the mechanical properties of supraparticles. We find that enhanced stability, associated with ductile fracture, can be achieved if supraparticles are engineered to dissipate more energy via deformation of primary particles than breaking of interparticle bonds. Our work provides a coherent framework to analyze, predict, and design the mechanical properties of colloidal supraparticles.

Thixotropic Behavior in Defining Particle Packing Density of Highly Filled AP/HTPB-Based Propellant

An alarming, asymmetric flame in rocket combustion originates from a composite solid propellant (CSP) containing defects. The defects are the result of a composition that exceeds the maximum particle packing density. Based on the structure analysis of CSP, the addition of plasticizer causes the correlation between the viscosity of CSP slurry and particle packing density to become uncertain. This work aims to investigate the influence of thixotropic behavior on the maximum particle packing density of CSP. A CSP with different thixotropic behavior was successfully produced using aluminum/plasticizer dioctyl adipate (DOA) of 12–24. During the curing process, viscosity and stress–growth were investigated. The structure of the CSP was defined using X-ray radiography. It is remarkably observed that the peak of thixotropy occurred at the 15th minute of the curing process. The particle packing density of CSP can be decisive for the relative viscosity at the peak time of thixotropic behavior. The CSP with the highest relative viscosity at the peak time was revealed to have voids in the upper part of the CSP. Thus, this parameter was proven to change the preceding parameter, viscosity that was measured at the end of mixing. Based on the stress–growth analysis, it is conceivable that the mechanism involves the time-dependent diffusion of DOA in weakening aluminum agglomerates.

Modulation of the powder properties of lamotrigine by crystal forms

The mechanical properties of powders determine the ease of manufacture and ultimately the quality of the oral solid dosage forms. Although poor mechanical properties of an active pharmaceutical ingredient (API) can be mitigated by using suitable excipients in a formulation, the effectiveness of that approach is limited for high dose drugs or multidrug tablets. In this context, improving the mechanical properties of the APIs through solid form optimisation is a good strategy to address such a challenge. This work explores the powder and tableting properties of various lamotrigine (LAM) solid forms with the aim to facilitate direct compression by overcoming the poor tabletability of LAM. The two drug-drug crystals of LAM with nicotinamide and valproic acid demonstrate superior flowability and tabletability over LAM. The improved powder properties are rationalised by structure analysis using energy framework, scanning electron microscopy, and Heckel analysis.

Elastic plastic fracture mechanics investigation of toughness of wet colloidal particulate materials: Influence of saturation

HYPOTHESIS

Previous use of linear elastic fracture mechanics to estimate toughness of wet particulate materials underestimates the toughness because it does not account for plastic deformation as a dissipation mechanism. Plastic deformation is responsible for the majority of energy dissipated during the fracture of wet colloidal particulate materials. Plastic deformation around the crack tip increases with saturation of the particulate body. The toughness of the body increases with increasing saturation.

EXPERIMENTS

Elastic plastic fracture mechanics using the J-integral approach was used for the first time to measure the fracture toughness (J_IC) of wet micron sized alumina powder bodies as a function of saturation. The samples were prepared by slip casting. The saturation was controlled by treatment in a humidity chamber. The elastic modulus (E) and the energy dissipated by plastic flow (A_pl) were measured in uniaxial compression. The critical stress intensity factor (K_IC) was measured using a diametral compression sample with a flaw of known size. The fracture toughness (J_IC) was calculated from these measured quantities and the geometry of the specimen.

FINDINGS

Elastic plastic fracture mechanics was used for the first time to quantitively account for plastic deformation of wet particulate materials. The linear elastic fracture mechanics approach previously used accounted for less than 1% of the total energy dissipated in fracture. Toughness (J_IC) was found to increase with increasing saturation due to plastic deformation that increased with saturation level. The improved understanding of toughness as a function of saturation will aid in providing quantitative analysis of cracking in drying colloidal films and bodies.

Streptococcus mutans Growth and Resultant Material Surface Roughness on Modified Glass Ionomers

The present study investigate the optical density of Streptococcus mutans (S. mutans) at 450 nm (OD450 nm) as well as the change in surface roughness of three commercially available chitosan- and nanodiamond-modified glass ionomers. The results indicated that the optical density of S. mutans OD450 nm decreased significantly (p < 0.0001) from 0 h through 2–4 h for each of the control materials. The lowest S. mutans OD450 nm was noted for Fuji IX followed by Ketac Universal. Riva Self Cure had the largest increase in the S. mutans OD450 nm. The control materials and their chitosan/nanodiamond modifications showed significant growth at 6 h compare to the preceding time periods of 2 and 4 h. The materials Fuji IX, Fuji IX modified with 5% Nanodiamonds, Fuji IX modified with 10% Chitosan and Ketac Universal modified with 10% Chitosan performed the best with regard to the bacterial reduction. Only the chitosan modifications showed an increase in the surface roughness after 24 h of exposure to the S. mutans. The chitosan and the nanodiamond modifications provided the best disruption of the S. mutans biofilm formation.

Breakage Characteristics of Granulated Food Products for Prediction of Attrition during Lean-Phase Pneumatic Conveying

Pneumatic conveying is utilised in a variety of industries to convey food products exhibiting diverse handling characteristics. Attrition of particles caused by this conveying process can result in a number of undesirable outcomes such as loss in product quality or issues in subsequent handling processes. The ability to predict the breakage behaviour of particulate materials is desirable in both new system design and resolving issues in existing plants. This work considers two different particulate materials (Salt and Golden Breadcrumbs) across a range of particle sizes, and quantifies their breakage behaviour under varying impact conditions. Narrow size fractions of each material were degraded; material retained on 250 µm and 355 µm sieves for Salt, and 500 µm, 710 µm and 1,000 µm sieves for Golden Breadcrumbs. Velocity was found to be the most influential factor with respect to particle attrition. The results from the narrow size fraction tests were superimposed to form a simulated full size distribution breakage behaviour, which was then compared to the experimentally determined behaviour. A good agreement was found, however the proportion of material predicted for size fractions smaller than 355 µm for Golden Breadcrumbs and 180 µm for Salt was under-predicted. Recommendations for increasing accuracy of the prediction method are given.

Contact mechanics of highly porous oxide nanoparticle agglomerates

Efficient nanopowder processing requires knowledge of the powder's mechanical properties. Due to the large surface area to volume ratio, nanoparticles experience relatively strong attractive interactions, leading to the formation of micron-size porous structures called agglomerates. Significant effort has been directed towards the development of models and experimental procedures to estimate the elasticity of porous objects such as nanoparticle agglomerates; however, none of the existing models has been validated for solid fractions below 0.1. Here, we measure the elasticity of titania (TiO[Formula: see text], 22 nm), alumina (Al[Formula: see text]O[Formula: see text], 8 nm), and silica (SiO[Formula: see text], 16 nm) nanopowder agglomerates by Atomic Force Microscopy, using a 3.75 [Formula: see text]m glass colloid for the stress-strain experiments. Three sample preparations with varying degree of powder manipulation are assessed. The measured Young's moduli are in the same order of magnitude as those predicted by the model of Kendall et al., thus validating it for the estimation of the Young's modulus of structures with porosity above 90 %.

Ibuprofen-loaded calcium stearate pellets: drying-induced variations in dosage form properties

Pellets intended for oral dosing are frequently produced via extrusion/spheronization followed by drying. Typically, the last active process step, i.e., drying, is assumed to have little effect on the final dosage form properties (e.g., dissolution characteristics). Thus, there exist only a few studies of this subject. In the present study, calcium stearate/ibuprofen pellets were used as model system to investigate the impact of the drying conditions. Lipophilic calcium stearate matrix pellets containing 20% ibuprofen were prepared via wet extrusion/spheronization. Subsequently, desiccation, fluid-bed drying, and lyophilization were applied for granulation liquid removal. The impact of these drying techniques on the final pellet properties was evaluated. The in vitro dissolution behavior was dramatically altered by the drying techniques that were considered. The investigated pellets showed drug release rates that varied as much as 100%. As no polymorphic transitions occurred during drying, we focused on two possible explanations: (a) a change in the drug distribution within the pellets and (b) a change in pellet micro-structure (porosity, pore size). The ibuprofen distribution proved to be homogeneous regardless of the drying conditions. Pellet porosity and pore sizes, however, were modified by the drying process. Our results clearly demonstrate that a single process step, such as drying, can play a crucial role in achieving desired pellet properties and release profiles.

Bond anisotropy and cohesion of wet granular materials

We analyse the Coulomb cohesion of wet granular materials and its relationship with the distribution of capillary bonds between particles. We show that, within a harmonic representation of the bond and force states, the shear strength can be expressed as a state equation in terms of internal anisotropy parameters. This formulation involves a dependence of the shear strength on loading direction and leads to the fragile behaviour of granular materials. The contact dynamics simulations of a wet material, in which a capillary force law is prescribed, are in excellent agreement with the predictions of this model. We find that the fragile character decreases as the local adhesion is increased or the mean stress is decreased.

Capillary cohesion and mechanical strength of polydisperse granular materials

We investigate the macroscopic mechanical behaviour of wet polydisperse granular media. Capillary bonding between two grains of unequal diameters is described by a realistic force law implemented in a molecular-dynamics algorithm together with a protocol for the distribution of water in the bulk. Axial-compression tests are simulated for granular samples at different levels of water content, and compared to experiments performed in similar conditions. We find good agreement between numerical and experimental data in terms of the rupture strength as a function of water content. Our results show the importance of the distribution of water for the mechanical behaviour.