Fracture toughness (KIc) of a dental porcelain determined by fractographic analysis

Growing recyclable and healable piezoelectric composites in 3D printed bioinspired structure for protective wearable sensor

Bionic multifunctional structural materials that are lightweight, strong, and perceptible have shown great promise in sports, medicine, and aerospace applications. However, smart monitoring devices with integrated mechanical protection and piezoelectric induction are limited. Herein, we report a strategy to grow the recyclable and healable piezoelectric Rochelle salt crystals in 3D-printed cuttlebone-inspired structures to form a new composite for reinforcement smart monitoring devices. In addition to its remarkable mechanical and piezoelectric performance, the growth mechanisms, the recyclability, the sensitivity, and repairability of the 3D-printed Rochelle salt cuttlebone composite were studied. Furthermore, the versatility of composite has been explored and applied as smart sensor armor for football players and fall alarm knee pads, focusing on incorporated mechanical reinforcement and electrical self-sensing capabilities with data collection of the magnitude and distribution of impact forces, which offers new ideas for the design of next-generation smart monitoring electronics in sports, military, aerospace, and biomedical engineering.

Effect of erosive media on microhardness and fracture toughness of CAD-CAM dental materials

Background

Erosive acids might create surface flaws and deteriorate the mechanical properties of CAD-CAM materials. This invitro study aimed to investigate the effect of simulated gastric HCl and extrinsic erosive acids on surface microhardness and fracture toughness of CAD-CAM materials.

Methods

400 bar-shaped specimens (17×4×2 mm³) were prepared from 4 different CAD-CAM dental materials (n = 100/group); monolithic zirconia (Ceramill Zolid HT+, Amanngirbach, Austria), lithium disilicate ceramic (IPS e.max CAD, Ivoclar Vivadent, Liechtenstein), nanohybrid resin composite (Grandio Blocs, VOCO) and polymer-infiltrated glass network (Vita Enamic, VITA Zahnfabrik). Specimens from each material type were further subdivided into 5 groups (n = 20) according to the erosive media applied (simulated gastric HCl, white wine, Coca-Cola®, orange juice, and artificial saliva that served as a control). Specimens were immersed for 24 h in an incubator at 37 ℃, then ultrasonically cleaned in distilled water and air-dried. Half of the specimens were tested for Vickers microhardness (VHN) at parameters of 500 gf for 10 s, while the rest of the specimens underwent 3-point flexure till fracture. Fractured surfaces were examined under a scanning electron microscope (SEM) for fracture toughness (K_IC) calculation using the quantitative fractographic analysis method. Data collected were statistically analyzed using two-way analysis of variance (α = 0.05) after verification of data normality and homogeneity of variances.

Results

Erosive media created surface flaws that lowered the surface microhardness of the material and initiated the fracture pattern under different loads according to material type. The material type was a more predominant factor than erosive media that affected either the microhardness or the fracture toughness of CAD-CAM dental materials. The highest VHN and K_IC values were found among Ceramill Zolid HT+ groups followed by IPS e.max CAD and Grandio Blocs regardless of the erosive media employed. Erosive media significantly reduced the VHN and K_IC in Vita Enamic specimens compared to the rest of the material types.

Conclusion

All CAD-CAM materials used, except Vita Enamic, showed high resistance against the erosive acids indicating higher longevity of the material in patients frequently exposed to either extrinsic or intrinsic acid.

Investigations into the interface failure of yttria partially stabilised zirconia - porcelain dental prostheses through microscale residual stress and phase quantification

OBJECTIVES

Yttria Partially Stabilised Zirconia (YPSZ) is a high strength ceramic which has become widely used in porcelain veneered dental copings due to its exceptional toughness. Within these components the residual stress and crystallographic phase of YPSZ close to the interface are highly influential in the primary failure mode; near interface porcelain chipping. In order to improve present understanding of this behaviour, characterisation of these parameters is needed at an improved spatial resolution.

METHODS

In this study transmission micro-focus X-ray Diffraction, Raman spectroscopy, and focused ion beam milling residual stress analysis techniques have, for the first time, been used to quantify and cross-validate the microscale spatial variation of phase and residual stress of YPSZ in a prosthesis cross-section.

RESULTS

The results of all techniques were found to be comparable and complementary. Monoclinic YPSZ was observed within the first 10μm of the YPSZ-porcelain interface with a maximum volume fraction of 60%. Tensile stresses were observed within the first 150 μm of the interface with a maximum value of ≈300 MPa at 50 μm from the interface. The remainder of the coping was in mild compression at ≈-30MPa, with shear stresses of a similar magnitude also being induced by the YPSZ phase transformation.

SIGNIFICANCE

The analysis indicates that the interaction between phase transformation, residual stress and porcelain creep at YPSZ-porcelain interface results in a localised porcelain fracture toughness reduction. This explains the increased propensity of failure at this location, and can be used as a basis for improving prosthesis design.

Fracture resistance and survival of implant-supported, zirconia-based hybrid-abutment crowns: Influence of aging and crown structure

AIM

The aim of the present study was to investigate fracture resistance of implant-supported zirconia-based crowns (monolayer vs bilayer) cemented to hybrid abutments.

METHODS

Monolayer and bilayer zirconia crowns were constructed and cemented to zirconia hybrid abutments. Crowns were divided into two subgroups: (a) untreated control group; and (b) experimental group, which underwent thermal-cycling mechanical loading in a chewing simulator. Up to 1.2 million stress cycles with simultaneous thermocycling (5 and 55°C) were applied. Samples were finally subjected to static load to fracture. Data were analyzed using one-way analysis of variance and t test. Fractured surfaces were observed using scanning electron microscopy.

RESULTS

Monolayer zirconia crowns had a 100% survival rate upon completion of the thermal mechanical loading, whereas bilayer zirconia crowns had a 50% survival rate. The fracture load of monolayer zirconia crowns was significantly higher than that of bilayer crowns. Moreover, the fracture load was significantly reduced in monolayer zirconia crowns after aging. Monolayer zirconia crowns showed bulk fracture within the monolayer, while bilayer crowns exhibited cohesive fracture within the veneering porcelain only.

CONCLUSIONS

Monolayer implant-supported hybrid-abutment crowns exhibit significantly higher fracture resistance compared to bilayer crowns, making them better suited to handle higher masticatory loads encountered in the posterior region of the mouth.

Layered Manufacturing of Dental Ceramics: Fracture Mechanics, Microstructure, and Elemental Composition of Lithography-Sintered Ceramic

PURPOSE

To compare the fracture mechanics, microstructure, and elemental composition of lithography-based ceramic manufacturing with pressing and CAD/CAM.

MATERIALS AND METHODS

Disc-shaped specimens (16 mm diameter, 1.2 mm thick) were used for mechanical testing (n = 10/group). Biaxial flexural strength of three groups (In-Ceram alumina [ICA], lithography-based alumina, ZirkonZahn) were determined using the "piston on 3-ball" technique as suggested in test Standard ISO-6872. Vickers hardness test was performed. Fracture toughness was calculated using fractography. Results were statistically analyzed using Kruskal-Wallis test followed by Dunnett T3 (α = 0.05). Weibull analysis was conducted. Polished and fracture surface characterization was made using scanning electron microscope (SEM). Energy dispersive spectroscopy (EDS) was used for elemental analysis.

RESULTS

Biaxial flexural strength of ICA, LCM alumina (LCMA), and ZirkonZahn were 147 ± 43 MPa, 490 ± 44 MPa, and 709 ± 94 MPa, respectively, and were statistically different (P ≤ 0.05). The Vickers hardness number of ICA was 850 ± 41, whereas hardness values for LCMA and ZirkonZahn were 1581 ± 144 and 1249 ± 57, respectively, and were statistically different (P ≤ 0.05). A statistically significant difference was found between fracture toughness of ICA (2 ± 0.4 MPa⋅m^1/2 ), LCMA (6.5 ± 1.5 MPa⋅m^1/2 ), and ZirkonZahn (7.7 ± 1 MPa⋅m^1/2 ) (P ≤ 0.05). Weibull modulus was highest for LCMA (m = 11.43) followed by ZirkonZahn (m = 8.16) and ICA (m = 5.21). Unlike LCMA and ZirkonZahn groups, a homogeneous microstructure was not observed for ICA. EDS results supported the SEM images.

CONCLUSIONS

Within the limitations of this in vitro study, it can be concluded that LCM seems to be a promising technique for final ceramic object manufacturing in dental applications. Both the manufacturing method and the material used should be improved.

Practical and theoretical considerations on the fracture toughness testing of dental restorative materials

BACKGROUND

An important tool in materials research, development and characterization regarding mechanical performance is the testing of fracture toughness. A high level of accuracy in executing this sort of test is necessary, with strict requirements given in extensive testing standard documents. Proficiency in quality specimen fabrication and test requires practice and a solid theoretical background, oftentimes overlooked in the dental community.

AIMS

In this review we go through some fundamentals of the fracture mechanics concepts that are relevant to the understanding of fracture toughness testing, and draw attention to critical aspects of practical nature that must be fulfilled for validity and accuracy in results. We describe our experience with some testing methodologies for CAD/CAM materials and discuss advantages and shortcomings of different tests in terms of errors in testing the applicability of the concept of fracture toughness as a single-value material-specific property.

Novel Translucent and Strong Submicron Alumina Ceramics for Dental Restorations

An ideal ceramic restorative material should possess excellent aesthetic and mechanical properties. We hypothesize that the high translucency and strength of polycrystalline ceramics can be achieved through microstructural tailoring. The aim of this study is to demonstrate the superior optical and mechanical properties of a new class of submicron grain-sized alumina ceramics relative to the current state-of-the-art dental ceramic materials. The translucency, the in-line transmission ( T_IT) in particular, of these submicron alumina ceramics has been examined with the Rayleigh-Gans-Debye light-scattering model. The theoretical predictions related very well with the measured T_IT values. The translucency parameter ( TP) and contrast ratio ( CR) of the newly developed aluminas were measured with a reflectance spectrophotometer on a black-and-white background. For comparison, the T_IT, TP, and CR values for a variety of dental ceramics, mostly measured in-house but also cited from the literature, were included. The flexural strength of the aluminas was determined with the 4-point bending test. Our findings have shown that for polycrystalline alumina ceramics, an average grain size <1 µm coupled with a porosity level <0.7% could yield translucency values ( T_IT, TP, CR) similar to those of the commercial high-translucency porcelains. These values are far superior to the high-translucency lithium disilicate glass-ceramic and zirconias, including the most translucent cubic-containing zirconias. The strength of these submicron grain-sized aluminas was significantly higher than that of the cubic-containing zirconia (e.g., Zpex Smile) and lithia-based glass-ceramics (e.g., IPS e.max CAD HT). A coarse-grained alumina could also reach a translucency level comparable to that of dental porcelain. However, the relatively low strength of this material has limited its clinical indications to structurally less demanding applications, such as orthodontic brackets. With a combined high strength and translucency, the newly developed submicron grain-sized alumina may be considered a suitable material for dental restorations.

Dental Ceramics for Restoration and Metal Veneering

A survey of the development of dental ceramics is presented to provide a better understanding of the rationale behind the development and clinical indications of each class of ceramic material. Knowledge of the composition, microstructure, and properties of a material is critical for selecting the right material for specific applications. The key to successful ceramic restorations rests on material selection, manufacturing technique, and restoration design, including the balancing of several factors such as residual stresses, tooth contact conditions, tooth size and shape, elastic modulus of the adhesives and tooth structure, and surface state.

Bonding measurement -Strength and fracture mechanics approaches

This study investigated the effect of cross-sectional areas on interfacial fracture toughness and bond strength of bilayered dental ceramics. Zirconia core ceramics were veneered and cut to produce specimens with three different cross-sectional areas. Additionally, monolithic specimens of glass veneer were also prepared. The specimens were tested in tension until fracture at the interface and reported as bond strength. Fracture surfaces were observed, and the apparent interfacial toughness was determined from critical crack size and failure stress. The results showed that cross-sectional area had no effect on the interfacial toughness whereas such factor had a significant effect on interfacial bond strength. The study revealed that cross-sectional area had no effect on the interfacial toughness, but had a significant effect on interfacial bond strength. The interfacial toughness may be a more reliable indicator for interfacial bond quality than interfacial bond strength.

ADM guidance-Ceramics: guidance to the use of fractography in failure analysis of brittle materials

OBJECTIVES

To provide background information and guidance as to how to use fractography accurately, a powerful tool for failure analysis of dental ceramic structures.

METHODS

An extended palette of qualitative and quantitative fractography is provided, both for in vivo and in vitro fracture surface analyses. As visual support, this guidance document will provide micrographs of typical critical ceramic processing flaws, differentiating between pre- versus post sintering cracks, grinding damage related failures and occlusal contact wear origins and of failures due to surface degradation.

RESULTS

The documentation emphasizes good labeling of crack features, precise indication of the direction of crack propagation (dcp), identification of the fracture origin, the use of fractographic photomontage of critical flaws or flaw labeling on strength data graphics. A compilation of recommendations for specific applications of fractography in Dentistry is also provided.

SIGNIFICANCE

This guidance document will contribute to a more accurate use of fractography and help researchers to better identify, describe and understand the causes of failure, for both clinical and laboratory-scale situations. If adequately performed at a large scale, fractography will assist in optimizing the methods of processing and designing of restorative materials and components. Clinical failures may be better understood and consequently reduced by sending out the correct message regarding the fracture origin in clinical trials.

ADM guidance-Ceramics: Fracture toughness testing and method selection

OBJECTIVES

The objective is within the scope of the Academy of Dental Materials Guidance Project, which is to provide dental materials researchers with a critical analysis of fracture toughness (FT) tests such that the assessment of the FT of dental ceramics is conducted in a reliable, repeatable and reproducible way.

METHODS

Fracture mechanics theory and FT methodologies were critically reviewed to introduce basic fracture principles and determine the main advantages and disadvantages of existing FT methods from the standpoint of the dental researcher.

RESULTS

The recommended methods for FT determination of dental ceramics were the Single Edge "V" Notch Beam (SEVNB), Single Edge Precracked Beam (SEPB), Chevron Notch Beam (CNB), and Surface Crack in Flexure (SCF). SEVNB's main advantage is the ease of producing the notch via a cutting disk, SEPB allows for production of an atomically sharp crack generated by a specific precracking device, CNB is technically difficult, but based on solid fracture mechanics solutions, and SCF involves fracture from a clinically sized precrack. The IF test should be avoided due to heavy criticism that has arisen in the engineering field regarding the empirical nature of the calculations used for FT determination.

SIGNIFICANCE

Dental researchers interested in FT measurement of dental ceramics should start with a broad review of fracture mechanics theory to understand the underlying principles involved in fast fracture of ceramics. The choice of FT methodology should be based on the pros and cons of each test, as described in this literature review.

Topological design of all-ceramic dental bridges for enhancing fracture resistance

Layered all-ceramic systems have been increasingly adopted in major dental prostheses. However, ceramics are inherently brittle, and they often subject to premature failure under high occlusion forces especially in the posterior region. This study aimed to develop mechanically sound novel topological designs for all-ceramic dental bridges by minimizing the fracture incidence under given loading conditions. A bi-directional evolutionary structural optimization (BESO) technique is implemented within the extended finite element method (XFEM) framework. Extended finite element method allows modeling crack initiation and propagation inside all-ceramic restoration systems. Following this, BESO searches the optimum distribution of two different ceramic materials, namely porcelain and zirconia, for minimizing fracture incidence. A performance index, as per a ratio of peak tensile stress to material strength, is used as a design objective. In this study, the novel XFEM based BESO topology optimization significantly improved structural strength by minimizing performance index for suppressing fracture incidence in the structures. As expected, the fracture resistance and factor of safety of fixed partial dentures structure increased upon redistributing zirconia and porcelain in the optimal topological configuration. Dental CAD/CAM systems and the emerging 3D printing technology were commercially available to facilitate implementation of such a computational design, exhibiting considerable potential for clinical application in the future. Copyright © 2015 John Wiley & Sons, Ltd.

Fracture toughness of chairside CAD/CAM materials - Alternative loading approach for compact tension test

OBJECTIVE

This in-vitro study determined plane-strain fracture toughness (KIC) of five different chairside CAD/CAM materials used for crown fabrication, following alternative innovative loading approach of compact tension test specimens.

METHODS

Rectangular-shaped specimens were cut from CAD/CAM blocks (n=10): Vita Mark II (Vident) (VMII); Lava-Ultimate (3M/ESPE) (LU); Vita Enamic (Vident) (VE); IPS e.max CAD (Ivoclar Vivadent); crystallized and un-crystallized (E-max and E-max-U, respectively); and Celtra Duo (Dentsply) fired and unfired (CD and CD-U, respectively). Specimens were notched with thin diamond disk prior to testing. Instead of applying tensile loading through drilled holes, a specially-made wedge-shaped steel loading-bar was used to apply compressive load at the notch area in Instron universal testing machine. The bar engaged the top ¼ of the notch before compressive load was applied at a cross-head speed of 0.5mm/min. Fracture load was recorded and KIC calculated. Data was statistically-analyzed with one-way ANOVA at 95% confidence level and Tukey's tests.

RESULTS

Means and SDs of KIC in MPam(1/2) for VMII, LU, VE, E-max, E-max-U, CD and CD-U were: 0.73 (0.13), 0.85 (0.21), 1.02 (0.19), 1.88 (0.62), 0.81 (0.25), 2.65 (0.32) and 1.01 (0.15), respectively. ANOVA revealed significant difference among the groups (p<0.001). CD and E-max had significantly highest mean KIC values.

SIGNIFICANCE

Mean KIC values of the tested materials varied considerably, however, none of them reached mean KIC of dentin (3.08MPam(1/2)) previously reported. For E-max and CD, specimens firing significantly increased mean KIC. The modified test arrangement was found to be easy to follow and simplified specimen preparation process.

The role of prosthetic abutment material on the stress distribution in a maxillary single implant-supported fixed prosthesis

PURPOSE

Evaluate the influence of abutment's material and geometry on stress distribution in a single implant-supported prosthesis.

MATERIALS AND METHODS

Three-dimensional models were made based on tomographic slices of the upper middle incisor area, in which a morse taper implant was positioned and a titanium (Ti) or zirconia (ZrN) universal abutments was installed. The commercially available geometry of titanium (T) and zirconia (Z) abutments were used to draw two models, TM1 and ZM1 respectively, which served as control groups. These models were compared with 2 experimental groups were the mechanical properties of Z were applied to the titanium abutment (TM2) and vice versa for the zirconia abutment (ZM2). Subsequently, loading was simulated in two steps, starting with a preload phase, calculated with the respective friction coefficients of each materials, followed by a combined preload and chewing force. The maximum von Mises stress was described. Data were analyzed by two-way ANOVA that considered material composition, geometry and loading (p<0.05).

RESULTS

Titanium and zirconia abutments showed similar von Mises stresses in the mechanical part of the four models. The area with the highest concentration of stress was the screw thread, following by the screw body. The highest stress levels occurred in screw thread was observed during the preloading phase in the ZM1 model (931MPa); and during the combined loading in the TM1 model (965MPa). Statistically significant differences were observed for loading, the material×loading interaction, and the loading×geometry interaction (p<0.05). Preloading contributed for 77.89% of the stress (p<0.05). There were no statistically significant differences to the other factors (p>0.05).

CONCLUSION

The screw was the piece most intensely affected, mainly through the preload force, independent of the abutment's material.

Fractographic principles applied to Y-TZP mechanical behavior analysis

The purpose of this study was to evaluate the use of fractography principles to determine the fracture toughness of Y-TZP dental ceramic in which KIc was measured fractographically using controlled-flaw beam bending techniques and to correlate the flaw distribution with the mechanical properties. The Y-TZP blocks studied were: Zirconia Zirklein (ZZ); Zirconcad (ZCA); IPS e.max ZirCad (ZMAX); and In Ceram YZ (ZYZ). Samples were prepared (16mm×4mm×2mm) according to ISO 6872 specifications and subjected to three-point bending at a crosshead speed of 0.5mm/min. Weibull probability curves (95% confidence bounds) were calculated and a contour plot with the Weibull modulus (m) versus characteristic strength (σ0) was used to examine the differences among groups. The fractured surface of each specimen was inspected in a scanning electron microscope (SEM) for qualitative and quantitative fractographic analysis. The critical defect size (c) and fracture toughness (KIc) were estimated. The fractured surfaces of the samples from all groups showed similar fractographic characteristics, except ZCA showed pores and defects. Fracture toughness and the flexural strength values were not different among the groups except for ZCA. The characteristic strength (p<0.05) of ZZ (η=920.4) was higher than the ZCA (η=651.1) and similar to the ZMAX (η=983.6) and ZYZ (η=1054.8). By means of quantitative and qualitative fractographic analysis, this study showed fracture toughness and strength that could be correlated to the observable microstructural features of the evaluated zirconia polycrystalline ceramics.

Zirconia based dental ceramics: structure, mechanical properties, biocompatibility and applications

Zirconia (ZrO₂) based dental ceramics have been considered to be advantageous materials with adequate mechanical properties for the manufacturing of medical devices.

Failure Probability of Three Designs of Zirconia Crowns

This study used a two-parameter Weibull analysis for evaluation of the lifespan of fully or partially porcelain-/glaze-veneered zirconia crowns after fatigue test. A sample of 60 first molars were selected and prepared for full-coverage crowns with three different designs (n = 20): traditional (crowns with zirconia framework covered with feldspathic porcelain), modified (crowns partially covered with veneering porcelain), and monolithic (full-contour zirconia crowns). All specimens were treated with a glaze layer. Specimens were subjected to mechanical cycling (100 N, 3 Hz) with a piston with a hemispherical tip (Ø = 6 mm) until the specimens failed or up to 2 × 10⁶ cycles. Every 500,000 cycles, the fatigue tests were interrupted and stereomicroscopy (10×) was used to inspect the specimens for damage. The authors performed Weibull analysis of interval data to calculate the number of failures in each interval. The types and numbers of failures according to the groups were: cracking (13 traditional, 6 modified) and chipping (4 traditional) of the feldspathic porcelain, followed by delamination (1 traditional) at the veneer/core interface and debonding (2 monolithic) at the cementation interface. Weibull parameters (β, scale; η, shape), with a two-sided confidence interval of 95%, were: traditional-1.25 and 0.9 × 10⁶ cycles; modified-0.58 and 11.7 × 10⁶ cycles; and monolithic-1.05 and 16.5 × 10⁶ cycles. Traditional crowns showed greater susceptibility to fatigue, the modified group presented higher propensity to early failures, and the monolithic group showed no susceptibility to fatigue. The modified and monolithic groups presented the highest number of crowns with no failures after the fatigue test. The three crown designs presented significantly different behaviors under fatigue. The modified and monolithic groups presented less probability of failure after 2 × 10⁶ cycles.

CO2 Laser Glazing Treatment of a Veneering Porcelain: Effects on Porosity, Translucency, and Mechanical Properties

This work tested CO2 laser as a glazing agent and investigated the effects of irradiation on the porosity, translucency, and mechanical properties of veneering porcelain. Sixty discs (diameter 3.5 × 2.0 mm) of veneering porcelain for Y-TZP frameworks (VM9, VITA Zahnfabrik) were sintered and had one of their faces mirror polished. The specimens were divided into six groups (n=10/group) according to surface treatment, as follows: no treatment-control; auto-glaze in furnace following manufacturer's instructions (G); and CO2 laser (45 or 50 W/cm(2)) applied for four or five minutes (L45/4, L45/5, L50/4, L50/5). Optical microscopy (Shimadzu, 100×) was conducted and the images were analyzed with Image J software for the determination of the following porosity parameters: area fraction, average size, and Feret diameter. The translucency parameter studied was masking ability, determined by color difference (ΔE) over black and white backgrounds (CM3370d, Konica Minolta). Microhardness and fracture toughness (indentation fracture) were measured with a Vickers indenter (HMV, Shimadzu). Contact atomic force microscopy (AFM) (50 × 50 μm(2), Nanoscope IIIA, Veeco) was performed at the center of one sample from each group, except in the case of L45/5. With regard to porosity and translucency parameters, auto-glazed and laser-irradiated specimens presented statistical similarity. The area fraction of the surface pores ranged between 2.4% and 5.4% for irradiated specimens. Group L50/5 presented higher microhardness when compared to the G group. The higher (1.1) and lower (0.8) values for fracture toughness (MPa.m(1/2)) were found in laser-irradiated groups (L50/4 and L45/4, respectively). AFM performed after laser treatment revealed changes in porcelain surface profile at a submicrometric scale, with the presence of elongated peaks and deep valleys.

Effect of porcelain and enamel thickness on porcelain veneer failure loads in vitro

STATEMENT OF PROBLEM

Bonded porcelain veneers are widely used esthetic restorations. Although high success and survival rates have been reported, failures occur. Fracture is the most common failure mode. Fractures range from incomplete cracks to the catastrophic. Minimally invasive or thin partial veneers have gained popularity.

PURPOSE

The aim of this study was to measure the influences of porcelain veneer thickness and enamel substrate thickness on the loads needed to cause the initial fracture and catastrophic failure of porcelain veneers.

MATERIAL AND METHODS

Model discoid porcelain veneer specimens of varying thickness were bonded to the flattened facial surfaces of incisors, artificially aged, and loaded to failure with a small sphere. Individual fracture events were identified and analyzed statistically and fractographically.

RESULTS

Fracture events included initial Hertzian cracks, intermediate radial cracks, and catastrophic gross failure. Increased porcelain, enamel, and their combined thickness had like effects in substantially raising resistance to catastrophic failure but also slightly decreased resistance to initial Hertzian cracking. Fractographic and numerical data demonstrated that porcelain and tooth enamel behaved in a remarkably similar manner. As porcelain thickness, enamel thickness, and their combined thickness increased, the loads needed to produce initial fracture and catastrophic failure rose substantially. Porcelain veneers withstood considerable damage before catastrophic failure.

CONCLUSIONS

Increased enamel thickness, increased porcelain thickness, and increased combined enamel and porcelain thickness all profoundly raised the failure loads necessary to cause catastrophic failure. Enamel and feldspathic porcelain behaved in a like manner. Surface contact damage occurred initially. Final catastrophic failure followed flexural radial cracking. Bonded porcelain veneers were highly damage tolerant.

The use of CAD/CAM technology to fabricate a custom ceramic implant abutment: a clinical report

Well-placed dental implants are a prerequisite of functional and esthetically successful dental implant-supported crowns. The presence of soft tissue is essential for excellent esthetics because the dental implant or titanium abutment may become visible if the soft-tissue contour is not acceptable. This clinical report describes the use of a custom ceramic implant abutment designed with computer-aided design and computer-aided manufacturing (CAD/CAM) technology by milling a zirconia framework that was cemented extraorally to a prefabricated titanium abutment with a reduced diameter. This ceramic abutment has the strength and precise fit of a titanium interface and also the esthetic advantages of shaded custom-milled zirconia, with no visible metal.

Fatigue of dental ceramics

OBJECTIVES

Clinical data on survival rates reveal that all-ceramic dental prostheses are susceptible to fracture from repetitive occlusal loading. The objective of this review is to examine the underlying mechanisms of fatigue in current and future dental ceramics.

DATA/SOURCES

The nature of various fatigue modes is elucidated using fracture test data on ceramic layer specimens from the dental and biomechanics literature.

CONCLUSIONS

Failure modes can change over a lifetime, depending on restoration geometry, loading conditions and material properties. Modes that operate in single-cycle loading may be dominated by alternative modes in multi-cycle loading. While post-mortem examination of failed prostheses can determine the sources of certain fractures, the evolution of these fractures en route to failure remains poorly understood. Whereas it is commonly held that loss of load-bearing capacity of dental ceramics in repetitive loading is attributable to chemically assisted 'slow crack growth' in the presence of water, we demonstrate the existence of more deleterious fatigue mechanisms, mechanical rather than chemical in nature. Neglecting to account for mechanical fatigue can lead to gross overestimates in predicted survival rates.

CLINICAL SIGNIFICANCE

Strategies for prolonging the clinical lifetimes of ceramic restorations are proposed based on a crack-containment philosophy.

Fatigue loading and R-curve behavior of a dental glass-ceramic with multiple flaw distributions

OBJECTIVES

To determine the effects of surface finish and mechanical loading on the rising toughness curve (R-curve) behavior of a fluorapatite glass-ceramic (IPS e.max ZirPress) and to determine a statistical model for fitting fatigue lifetime data with multiple flaw distributions.

MATERIALS AND METHODS

Rectangular beam specimens were fabricated by pressing. Two groups of specimens (n=30) with polished (15 μm) or air abraded surface were tested under rapid monotonic loading in oil. Additional polished specimens were subjected to cyclic loading at 2 Hz (n=44) and 10 Hz (n=36). All fatigue tests were performed using a fully articulated four-point flexure fixture in 37°C water. Fractography was used to determine the critical flaw size and estimate fracture toughness. To prove the presence of R-curve behavior, non-linear regression was used. Forward stepwise regression was performed to determine the effects on fracture toughness of different variables, such as initial flaw type, critical flaw size, critical flaw eccentricity, cycling frequency, peak load, and number of cycles. Fatigue lifetime data were fit to an exclusive flaw model.

RESULTS

There was an increase in fracture toughness values with increasing critical flaw size for both loading methods (rapid monotonic loading and fatigue). The values for the fracture toughness ranged from 0.75 to 1.1 MPam(1/2) reaching a plateau at different critical flaw sizes based on loading method.

SIGNIFICANCE

Cyclic loading had a significant effect on the R-curve behavior. The fatigue lifetime distribution was dependent on the flaw distribution, and it fit well to an exclusive flaw model.

Surface treatment of dental porcelain: CO2 laser as an alternative to oven glaze

This work tested continuous CO2 laser as a surface treatment to dental porcelain and compared it to oven glaze (auto-glaze) by means of roughness and color parameters. Three commercial veneering porcelains with different crystalline content were tested: VM7, VM9, and VM13. Porcelain discs (3.5 × 2.0 mm, diameter × height) were sintered and had one side ground by a diamond bur (45 μm) simulating a chairside adjustment in a clinical office. Specimens (n = 7) were divided into the following groups: C--control (no treatment), G--auto-glaze (oven), and L--surface continuous irradiation with CO2 laser (Gem Laser, Coherent; λ = 10.6 μm). Laser was tested in three exposure times (3, 4, or 5 min) and two irradiances (45 and 50 W/cm(2)). Roughness parameters (Ra, Rz, and Rpm/Rz) were measured using a rugosimeter (Surftest 301, Mitutoyo). Color differences (ΔE) between the G and L groups were calculated (VITA Easyshade); ΔE values up to 3.3 were considered as not perceivable. A surface analysis was conducted by stereomicroscopy (Olympus SZ61) and SEM (Stereoscan 440, LEO). Crystalline content of specimens from groups C and L (50 W/cm(2), 5 min) was assessed by X-ray diffraction and then compared. Surface roughness (Ra and Rz) observed for laser-irradiated groups was similar to G for all studied porcelains. Rpm/Rz ratios were near 1.0 for all groups that indicated a sharp ridge profile for all specimens. Only one laser condition studied (50 W/cm(2), 3 min) from VM7 porcelain resulted in color difference (ΔE = 3.5) to G. Specimens irradiated with 50 W/cm(2) for 5 min presented the smoother surface observed by SEM, comparable to G. X-ray diffraction data revealed an increase in leucite crystallite size for VM9 and VM13 porcelains after laser treatment. Regarding roughness, continuous CO2 laser applied on porcelain surface was as effective as conventional oven auto-glaze.

Fracture toughness improvements of dental ceramic through use of yttria-stabilized zirconia (YSZ) thin-film coatings

OBJECTIVES

The aim of this study was to evaluate strengthening mechanisms of yttria-stabilized zirconia (YSZ) thin film coatings as a viable method for improving fracture toughness of all-ceramic dental restorations.

METHODS

Bars (2mm×2mm×15mm, n=12) were cut from porcelain (ProCAD, Ivoclar-Vivadent) blocks and wet-polished through 1200-grit using SiC abrasive. A Vickers indenter was used to induce flaws with controlled size and geometry. Depositions were performed via radio frequency magnetron sputtering (5mT, 25°C, 30:1 Ar/O2 gas ratio) with varying powers of substrate bias. Film and flaw properties were characterized by optical microscopy, scanning electron microscopy (SEM), and X-ray diffraction (XRD). Flexural strength was determined by three-point bending. Fracture toughness values were calculated from flaw size and fracture strength.

RESULTS

Data show improvements in fracture strength of up to 57% over unmodified specimens. XRD analysis shows that films deposited with higher substrate bias displayed a high %monoclinic volume fraction (19%) compared to non-biased deposited films (87%), and resulted in increased film stresses and modified YSZ microstructures. SEM analysis shows critical flaw sizes of 67±1μm leading to fracture toughness improvements of 55% over unmodified specimens.

SIGNIFICANCE

Data support surface modification of dental ceramics with YSZ thin film coatings to improve fracture toughness. Increase in construct strength was attributed to increase in compressive film stresses and modified YSZ thin film microstructures. It is believed that this surface modification may lead to significant improvements and overall reliability of all-ceramic dental restorations.

Comparison of two fracture toughness testing methods using a glass-infiltrated and a zirconia dental ceramic

PURPOSE

The objective of this study was to compare the fracture toughness (KIc) obtained from the single edge V-notched beam (SEVNB) and the fractographic analysis (FTA) of a glass-infiltrated and a zirconia ceramic.

MATERIALS AND METHODS

For each material, ten bar-shaped specimens were prepared for the SEVNB method (3 mm × 4 mm × 25 mm) and the FTA method (2 mm × 4 mm × 25 mm). The starter V-notch was prepared as the fracture initiating flaw for the SEVNB method. A Vickers indentation load of 49 N was used to create a controlled surface flaw on each FTA specimen. All specimens were loaded to fracture using a universal testing machine at a crosshead speed of 0.5-1 mm/min. The independent-samples t-test was used for the statistical analysis of the KIc values at α=0.05.

RESULTS

The mean KIc of zirconia ceramic obtained from SEVNB method (5.4 ± 1.6 MPa·m(1/2)) was comparable to that obtained from FTA method (6.3 ± 1.6 MPa·m(1/2)). The mean KIc of glass-infiltrated ceramic obtained from SEVNB method (4.1 ± 0.6 MPa·m(1/2)) was significantly lower than that obtained from FTA method (5.1 ± 0.7 MPa·m(1/2)).

CONCLUSION

The mean KIc of the glass-infiltrated and zirconia ceramics obtained from the SEVNB method were lower than those obtained from FTA method even they were not significantly different for the zirconia material. The differences in the KIc values could be a result of the differences in the characteristics of fracture initiating flaws of these two methods.

How and when does fabrication damage adversely affect the clinical performance of ceramic restorations?

OBJECTIVES

As compared to factory-processed ceramic parts, one unique trait of all-ceramic dental restorations is that they are custom-fabricated, which implies a greater susceptibility to fabrication defects. A variety of processing techniques is now available for the custom fabrication of all-ceramic single and multi-unit restorations, these include sintering, heat-pressing, slip-casting, hard machining and soft machining, all in combination with a final staining or veneering step. All these fabrication techniques, from shaping to firing, are associated with the production of flaws of various shapes and sizes, in conjunction with thermal residual stresses, all of which are capable of inducing failure.

METHODS

This review will examine the various types of fabrication damage inherent to each technique and attempt to establish a relationship between fabrication defects and clinical performance of all-ceramic dental restorations with particular attention to their longevity in vivo.

RESULTS

Failure mechanisms in dental ceramics can be very complex and often involve the combination of physical factors, to which are added patient and clinician-related variables such as restoration design and in vivo conditions.

SIGNIFICANCE

Tremendous progress has been made in understanding the failure mechanisms of all-ceramic dental restorations over the past thirty years. It remains that there is still a need for laboratory tests that usefully simulate clinical conditions.

Qualitative assessment of microstructure and Hertzian indentation failure in biocompatible glass ionomer cements

Discs of biocompatible glass ionomer cements were prepared for Hertzian indentation and subsequent fracture analyses. Specifically, 2 × 10 mm samples for reproducing bottom-initiated radial fracture, complemented by 0.2 × 1 mm samples for optimal resolution with X-ray micro tomography (μCT), maintaining dimensional ratio. The latter allowed for accurate determination of volumetric-porosity of the fully cured material, fracture-branching through three Cartesian axes and incomplete bottom-initiated cracking. Nanocomputed tomography analyses supported the reliability of the μCT results. Complementary 2-dimensional fractographic investigation was carried out by optical and scanning electron microscopies on the larger samples, identifying fracture characteristics. The combined 3-D qualitative assessment of microstructure and fractures, complemented by 2-D methods, provided an increased understanding of the mechanism of mechanical failure in these cements. Specifically, cracks grew to link pores while propagating along glass-matrix interfaces. The methodological development herein is exploitable on related biomaterials and represents a new tool for the rational characterisation, optimisation and design of novel materials for clinical service.

Strength and fracture origins of a feldspathic porcelain

OBJECTIVES

To identify the strength limiting flaws in in vitro test specimens of a fine-grained feldspathic dental porcelain.

METHODS

Four-point flexural strengths were measured for 26 test specimens. The fracture origin site of every test specimen was studied using stereoptical and scanning electron microscopy. A fractographically labeled Weibull strength distribution graph was prepared.

RESULTS

The complex microstructure of the feldspathic dental porcelain included a variety of feldspars, tridymite, and a feldspathoid as well as pores/bubbles and residual glass. The relatively high flexural strength is due in part to the fine grain size. Fractography revealed five flaw types that controlled strength: baseline microstructural flaws, pores/bubbles, side wall grinding damage, corner machining damage, and inclusions. The baseline microstructural flaws probably were clusters of particular crystalline phases.

SIGNIFICANCE

Each flaw type probably has a different severity and size distribution, and hence has a different strength distribution. The Weibull strength distribution graph blended the strength distributions of the five flaw types and the apparent good fit of the combined data to a unimodal strength distribution was misleading. Polishing failed to eliminate deeper transverse grinding cracks and corner damage from earlier preparation steps in many of the test pieces. Bend bars should be prepared carefully with longitudinal surface grinding whenever possible and edge chamfers should be carefully applied. If the grinding and preparation flaws were eliminated, the Weibull modulus for this feldspathic porcelain would be greater than 30. Pores/bubbles sometimes controlled strength, but only if they touched each other or an exposed surface. Isolated interior bubble/pores were harmless.

Contributions of microstructure and chemical composition to the mechanical properties of dentin

The influence of microstructural variations and chemical composition to the mechanical properties and apparent flaw sensitivity of dentin were evaluated. Rectangular beams (N = 80) of the deep and superficial coronal dentin were prepared from virgin 3rd molars; twenty beams of each region were nominally flaw free and the remainder possessed a single "surface flaw" via a Vickers indentation. Mechanical properties were estimated in four-point flexure and examined using Weibull statistics. Fourier Transform Infrared Microspectroscopy in Reflectance Mode (FTIR-RM) was used to quantify the relative mineral to collagen ratios. Results showed that the average flexural strength, and strain and energy to fracture of the deep dentin beams were significantly lower (P < 0.005) than for the superficial dentin. While the deep dentin exhibited the highest mineral/collagen ratio and lowest damage tolerance, there was no significant effect of the surface flaws. Weibull analyses suggest that deep dentin possesses a larger distribution of intrinsic flaw sizes that contributes to the location dependence in strength.

Novel glass-ceramics for dental restorations

BACKGROUND

There are many different ceramic systems available on the market for dental restorations. Glass-ceramics are a popular choice due to their excellent esthetics and ability to bond to tooth structure allowing a more conservative approach. However, at present, these materials have insufficient strength to be used reliably in posterior regions of the mouth.

PURPOSE

The aim of this review article is to discuss the types of novel glass-ceramic currently be investigated including composition, microstructure and properties.

CONCLUSION

Current research in glass-ceramics focuses on the quest for a highly esthetic material along with sufficient strength to enable crowns and bridgework to be reliably placed in these areas.

CLINICAL SIGNIFICANCE

There is a gap in the market for a machinable resin bonded glass-ceramic with sufficient strength as well as excellent esthetics.

Fatigue behavior in water of Y-TZP zirconia ceramics after abrasion with 30 μm silica-coated alumina particles

OBJECTIVE

The use of a 30 μm alumina-silica coated particle sand (CoJet™ Sand, 3M Espe), has shown to enhance the adhesion of resin cements to Y-TZP. The question is whether or not sandblasting 30 μm particles does negatively affect the fatigue limit (S-N curves) and the cumulative survival of Y-TZP ceramics.

METHOD

Four zirconia materials tested were: Zeno (ZW) (Wieland), Everest ZS (KV) (KaVo), Lava white (LV) and Lava colored (LVB) (3M Espe). Fatigue testing (S-N) was performed on 66bar of 3 mm × 5 mm × 40 mm with beveled edges for each zirconia material provided by the manufacturers. One half of the specimens were CoJet sandblasted in the middle of the tensile side on a surface of 5 mm × 6 mm. Cyclic fatigue (N=30/group) (sinusoidal loading/unloading at 10 Hz between 10% and 100% load) was performed in 3-point-bending in a water tank. Stress levels were lowered from the initial static value (average of N=3) until surviving 1 million cycles. Fatigue limits were determined from trend lines. Kaplan-Meier survival analysis was performed to determine the failure stress at the median percentile survival level for 1 million of cycles before and after sandblasting. The statistical analyses used the log-rank test. Characterization of the critical flaw was performed by SEM for the majority of the failed specimens.

RESULTS

The fatigue limits "as received" (ctr) were: LV=720 MPa, LVB=600 MPa, KV=560 MPa, ZW=470 MPa. The fatigue limits "after CoJet sandblasting" were: LV=840 MPa, LVB=788 MPa, KV=645 MPa, ZW=540 MPa. The increase in fatigue limit after sandblasting was 15% for Zeno (ZW) and Everest (KV), 17% for Lava (LV) and 31% for Lava colored (LVB). The KM median survival stresses in MPa were: ZW(ctr)=549 (543-555), ZW(s)=587 (545-629), KV(ctr)=593 (579-607), KV(s)=676 (655-697), LVB(ctr)=635 (578-692), LVB(s)=809 (787-831), LV(ctr)=743 (729-757), LV(s)=908 (840-976). Log-rank tests were significantly different (p<0.001) for all sandblasted groups vs. the "as received" except for Zeno (Wieland) (p=0.295). Failures started from both intrinsic and machined flaws.

SIGNIFICANCE

30 μm particle sandblasting did significantly improve the fatigue behavior of three out of four Y-TZP ceramic materials and can therefore be recommended for adhesive cementation procedures. This study was supported in part by grants from the Swiss Society for Reconstructive Dentistry (SSRD) and 3M Espe.

Material properties and fractography of an indirect dental resin composite

OBJECTIVES

Determination of material and fractographic properties of a dental indirect resin composite material.

METHODS

A resin composite (Paradigm, 3M-ESPE, MN) was characterized by strength, static elastic modulus, Knoop hardness, fracture toughness and edge toughness. Fractographic analyses of the broken bar surfaces was accomplished with a combination of optical and SEM techniques, and included determination of the type and size of the failure origins, and fracture mirror and branching constants.

RESULTS

The flexure test mean strength+/-standard deviation was 145+/-17 MPa, and edge toughness, T(e), was 172+/-12N/mm. Knoop hardness was load dependent, with a plateau at 0.99+/-0.02 GPa. Mirrors in the bar specimens were measured with difficulty, resulting in a mirror constant of approximately 2.6 MPa m(1/2). Fracture in the bar specimens initiated at equiaxed material flaws that had different filler concentrations that sometimes were accompanied by partial microcracks. Using the measured flaw sizes, which ranged from 35 to 100 microm in size, and using estimates of the stress intensity shape factors, fracture toughness was estimated to be 1.1+/-0.2 MPa m(1/2).

SIGNIFICANCE

Coupling the flexure tests with fractographic examination enabled identification of the intrinsic strength limiting flaws. The same techniques could be useful in determining if clinical restorations of similar materials fail from the same causes. The existence of a strong load-dependence of the Knoop hardness of the resin composite is not generally mentioned in the literature, and is important for material comparisons and wear evaluation studies. Finally, the edge toughness test was found promising as a quantitative measure of resistance to edge chipping, an important failure mode in this class of materials.

Bis-GMA co-polymerizations: influence on conversion, flexural properties, fracture toughness and susceptibility to ethanol degradation of experimental composites

OBJECTIVES

The aim of this study was to evaluate the influence of monomer content on fracture toughness (K(Ic)) before and after ethanol solution storage, flexural properties and degree of conversion (DC) of bisphenol A glycidyl methacrylate (Bis-GMA) co-polymers.

METHODS

Five formulations were tested, containing Bis-GMA (B) combined with TEGDMA (T), UDMA (U) or Bis-EMA (E), as follows (in mol%): 30B:70T; 30B:35T:35U; 30B:70U; 30B:35T:35E; 30B:70E. Bimodal filler was introduced at 80 wt%. Single-edge notched beams for fracture toughness (FT, 25 mm x 5 mm x 2.5 mm, a/w=0.5, n=20) and 10 mm x 2 mm x 1 mm beams for flexural strength (FS) and modulus (FM) determination (10 mm x 2 mm x 1 mm, n=10) were built and then stored in distilled water for 24 h at 37 degrees C. All FS/FM beams and half of the FT specimens were immediately submitted to three-point bending test. The remaining FT specimens were stored in a 75%ethanol/25%water (v/v) solution for 3 months prior to testing. DC was determined with FT-Raman spectroscopy in fragments of both FT and FS/FM specimens at 24 h. Data were submitted to one-way ANOVA/Tukey test (alpha=5%).

RESULTS

The 30B:70T composite presented the highest K(Ic) value (in MPa m(1/2)) at 24 h (1.3+/-0.4), statistically similar to 30B:35T:35U and 30B:70U, while 30B:70E presented the lowest value (0.5+/-0.1). After ethanol storage, reductions in K(Ic) ranged from 33 to 72%. The 30B:70E material presented the lowest reduction in FT and 30B:70U, the highest. DC was similar among groups (69-73%), except for 30B:70U (52+/-4%, p<0.001). 30B:70U and 30B:35T:35U presented the highest FS (125+/-21 and 122+/-14 MPa, respectively), statistically different from 30B:70T or 30B:70E (92+/-20 and 94+/-16 MPa, respectively). Composites containing UDMA or Bis-EMA associated with Bis-GMA presented similar FM, statistically lower than 30B:35T:35U.

SIGNIFICANCE

Composites formulated with Bis-GMA:TEGDMA:UDMA presented the best compromise between conversion and mechanical properties.

Stability of prototype two-piece zirconia and titanium implants after artificial aging: an in vitro pilot study

BACKGROUND

Zirconia oral implants are a new topic in implant dentistry. So far, no data are available on the biomechanical behavior of two-piece zirconia implants. Therefore, the purpose of this pilot investigation was to test in vitro the fracture strength of two-piece cylindrical zirconia implants after aging in a chewing simulator.

MATERIALS AND METHODS

This laboratory in vitro investigation comprised three different treatment groups. Each group consisted of 16 specimens. In group 1, two-piece zirconia implants were restored with zirconia crowns (zirconia copings veneered with Triceram; Esprident, Ispringen, Germany), and in group 2 zirconia implants received Empress 2 single crowns (Ivoclar Vivadent AG, Schaan, Liechtenstein). The implants, including the abutments, in the two zirconia groups were identical. In group 3, similar titanium implants were reconstructed with porcelain-fused-to-metal crowns. Eight samples of each group were submitted to artificial aging with a long-term load test in the artificial mouth (chewing simulator). Subsequently, all not artificially aged samples and all artificially aged samples that survived the long-term loading of each group were submitted to a fracture strength test in a universal testing machine. For the pairwise comparisons in the different test groups with or without artificial loading and between the different groups at a given artificial loading condition, the Wilcoxon rank-sum test for independent samples was used. The significance level was set at 5%.

RESULTS

One sample of group 1 (veneer fracture), none of group 2, and six samples of group 3 (implant abutment screw fractures) failed while exposed to the artificial mouth. The values for the fracture strength after artificial loading with 1.2 million cycles for group 1 were between 45 and 377 N (mean: 275.7 N), in group 2 between 240 and 314 N (mean: 280.7 N), and in the titanium group between 45 and 582 N (mean: 165.7 N). The fracture strength results without artificial load for group 1 amounted to between 270 and 393 N (mean: 325.1 N), for group 2 between 235 and 321 N (mean: 281.8 N), and between 474 and 765 N (mean: 595.2 N) for the titanium group. The failure mode during the fracture testing in the zirconia implant groups was a fracture of the implant head and a bending/fracture of the abutment screw in the titanium group.

CONCLUSIONS

Within the limits of this pilot investigation, the biomechanical stability of all tested prototype implant groups seems to be - compared with the possibly exerted occlusal forces - borderline for clinical use. A high number of failures occurred already during the artificial loading in the titanium group at the abutment screw level. The zirconia implant groups showed irreparable implant head fractures at relatively low fracture loads. Therefore, the clinical use of the presented prototype implants has to be questioned.

Fracture toughness comparison of three test methods with four dental porcelains

OBJECTIVE

The aim of this study was to compare three fracture toughness test methods, using four commercial dental porcelains.

MATERIALS AND METHODS

The fracture toughness test techniques involved were: the single-edge-notched beam (SENB), the indentation strength method (IS), and a rather convenient ASTM standard for advanced ceramics, which is still rarely used in dental ceramic research, the Chevron-notched beam method (CN). Duceram, Duceram LFC, Sintagon Zx and Carrara Vincent were chosen for study. Data was analyzed by two-way and paired ANOVA.

RESULT

No statistical difference was found between the CN and SENB methods with four dental porcelains, but IS was not always in statistical agreement with SENB or CN. Statistical agreement among all three methods occurred only with Duceram LFC.

CONCLUSION

The different test methods did not always lead to the same ranking or values of fracture toughness. Yet the toughness results of the SENB method were comparable to those of the CN method for all the four dental porcelains tested in this study.

Fracture toughness determination of two dental porcelains with the indentation strength in bending method

OBJECTIVE

This study was to investigate the influence of the bending test configurations and the crosshead displacement speeds on the fracture toughness (K(Ic)) of dental porcelains obtained with the indentation strength in bending (ISB) method.

METHODS

The strength of the dental veneering porcelains Duceram and Sintagon Zx, Vickers' indented at a load of 2 kg was measured at a crosshead speed of 0.5mm/min with three test configurations, which were 3-point, 4-point, and biaxial bending. Two more groups of Sintagon Zx were tested the same way, but at speeds of 0.1, and 0.05 mm/min, respectively. Both porcelains, the three crosshead speeds, and the three test configurations were compared statistically.

RESULTS

Duceram had a higher toughness than Sintagon Zx with all three test configurations and there was no significant difference between three test configurations with either porcelain. Within the crosshead speed groups of Sintagon Zx, a significant difference was found only in the 0.5mm/min group between the 3-point, and 4-point configurations. Within the configuration groups, significant differences were found between all speeds with the 3-point configuration and only between the highest and lowest speed with the 4-point and the biaxial tests.

CONCLUSION

The crosshead displacement speed can cause statistically different results of fracture toughness obtained with the ISB method.

Partial Ceramic Crowns: Influence of Ceramic Thickness, Preparation Design and Luting Material on Fracture Resistance and Marginal Integrity In Vitro

For fracture resistance and the marginal integrity of adhesively bonded partial ceramic crowns (PCC), the choice of ceramic thickness and luting material are more important than preparation design. PCC fabricated from industrially sintered feldspathic ceramic should have at least a thickness of 1.5–2.0 mm in stress bearing areas.

Zirconia-implant-supported all-ceramic crowns withstand long-term load: a pilot investigation

OBJECTIVES

The purpose of this pilot investigation was to test whether zirconia implants restored with different all-ceramic crowns would fulfill the biomechanical requirements for clinical use. Therefore, all-ceramic Empress-1 and Procera crowns were cemented on zirconia implants and exposed to the artificial mouth. Afterwards, the fracture strength of the all-ceramic implant-crown systems was evaluated. Conventional titanium implants restored with porcelain-fused-to-metal (PFM) crowns served as controls.

MATERIAL AND METHODS

Sixteen titanium implants with 16 PFM crowns and 32 zirconia implants with 16 Empress-1 crowns and 16 Procera crowns each--i.e., three implant-crown groups--were used in this investigation. The titanium implants were fabricated using the ReImplant system and the zirconia implants using the Celay system. The upper left central incisor served as a model for the fabrication of the implants and the crowns. Eight samples of each group were submitted to a long-term load test in the artificial mouth (1.2 million chewing cycles). Subsequently, a fracture strength test was performed with seven of the eight crowns. The remaining eight samples of each group were not submitted to the long-term load in the artificial mouth but were fracture-tested immediately. One loaded and one unloaded sample of each group were evaluated regarding the marginal fit of the crowns.

RESULTS

All test samples survived the exposure to the artificial mouth. Three Empress-1 crowns showed cracks in the area of the loading steatite ball. The values for the fracture load in the titanium implant-PFM crown group without artificial loading ranged between 420 and 610 N (mean: 531.4 N), between 460 and 570 N (mean: 512.9 N) in the Empress-1 crown group, and in the Procera crown group the values were between 475 and 700 N (mean: 575.7 N) when not loaded artificially. The results when the specimens were loaded artificially with 1.2 million cycles were as follows: the titanium implant-PFM crowns fractured between 440 and 950 N (mean: 668.6 N), the Empress-1 crowns between 290 and 550 N (mean: 410.7 N), and the Procera crowns between 450 and 725 N (mean: 555.5 N). No statistically significant differences could be found among the groups without artificial load. The fracture values for the PFM and the Procera crowns after artificial loading were statistically significantly higher than that for the loaded Empress-1 crowns. There was no significant difference between the PFM crown group and the Procera group.

CONCLUSIONS

Within the limits of this pilot investigation, it seems that zirconia implants restored with the Procera crowns possibly fulfill the biomechanical requirements for anterior teeth. However, further investigations with larger sample sizes have to confirm these preliminary results. As three Empress-1 crowns showed crack development in the loading area of the steatite balls in the artificial mouth, their clinical use on zirconia implants has to be questioned.

The influence of simulated masticatory loading regimes on the bi-axial flexure strength and reliability of a Y-TZP dental ceramic

OBJECTIVES

The purpose of the current study was to examine the influence of simulated masticatory loading regimes, to which all-ceramic crown or bridge restorations will routinely be subjected during their service-life, on the performance of a yttria-stabilised tetragonal zirconia polycrystalline (Y-TZP) dental ceramic.

METHODS

Ten sets of 30 Y-TZP ceramic discs (13 mm diameter, 1.48-1.54 mm thickness) supplied by the manufacturer were randomly selected. Six groups were loaded for 2000 cycles at 500 N (383-420 MPa), 700N (536-588 MPa) and 800 N (613-672 MPa) with three groups maintained dry and the remaining three groups loaded while immersed in water at 37+/-1 degrees C. A further two groups underwent extended simulated masticatory loading regimes at 80 N (61-67 MPa) for 10(4) and 10(5)cycles under dry conditions. The mean bi-axial flexure strengths, standard deviations and associated Weibull moduli (m) were determined. The surface hardness was also determined using the Vickers hardness indentation technique.

RESULTS

No significant difference (P>0.05) was identified in the bi-axial flexure strength of the simulated masticatory loading regimes and the control specimens loaded dry or wet. A significant increase in m was identified for the Y-TZP specimens following loading while immersed in water (8.6+/-1.6, 8.5+/-1.6 and 10.3+/-1.9) compared with the control (7.1+/-1.3). However, the extended loading regime to 10(5)cycles resulted in a significant reduction in the m of the Y-TZP specimens (5.3+/-1.0) compared with the control. Localised areas of increased surface hardness were identified to occur directly beneath the spherical indenter.

CONCLUSIONS

The occurrence of localised areas of increased surface hardness could be the result of either a transformation toughening mechanism or crushing and densification of the material beneath the indentor manifested as the formation of a surface layer of compressive stresses that counteracted the tensile field generated at the tip of a propagating crack which increased the Weibull modulus of the Y-TZP specimens. The reduced reliability of the Y-TZP specimens loaded to 80 N for 10(5)cycles was associated with the accumulation of subcritical damage as a result of the extended nature of loading.

The influence of surface modification techniques on the performance of a Y-TZP dental ceramic

OBJECTIVES

The purpose of the current study was to examine the influence of the pre-cementation surface modification techniques, namely alumina abrasion and surface grinding, routinely employed by dental practitioners prior to cementation and placement of crown and bridge restorations on the performance of a Y-TZP dental ceramic.

METHODS

Twelve sets of 30 Lava ceramic discs (13 mm diameter, 1.5mm thickness) supplied by the manufacturer were randomly selected. Six groups were abraded utilising 25, 50 and 110 microm alumina and stored dry or in a water bath at 37+/-1 degrees C for 24 h. Four groups were ground utilising a fine or a coarse grit diamond bur, specimens were ground dry or while using water as a coolant. The mean bi-axial flexure strengths, standard deviations and associated Weibull moduli (m) were determined. The surface roughness, hardness and phase composition were assessed utilising profilometry, the Vicker's hardness indentation and X-ray diffraction, respectively.

RESULTS

No significant difference (P > 0.05) was identified in the bi-axial flexure strength of the 25, 50 and 110 microm alumina-abraded and the control specimens stored dry and wet for 24h. However, a significant increase in m was identified for the alumina-abraded specimens stored dry (10.7+/-1.9, 10.6+/-1.9 and 10.6+/-1.9) compared with the control (7.5+/-1.3) and the specimens stored in a water bath. In addition, the alumina abrasion regimes reduced the surface roughness compared with the controls. The coarse grinding regime significantly reduced both the bi-axial flexure strength and the associated m compared with the control whilst no significant difference was identified for the fine grinding regimes. The surface modification techniques initiated a phase transformation mechanism and resulted in the formation of a layer of compressive stresses on the surface of the disc-shaped specimens.

CONCLUSIONS

The combination of the reduced surface roughness and the formation of a surface layer of compressive stress as a result of the alumina abrasion regimes investigated increased the reliability of the bi-axial flexure strength. The presence of water in the current study did not detrimentally influence the performance of the Y-TZP ceramic under investigation. Coarse grinding significantly reduced the bi-axial flexure strength and m due to the increased surface roughness. The Y-TZP specimens in the current investigation underwent a toughening mechanism as a result of a phase transformation mechanism which generated a transformation compressive stress that opposes the externally applied, crack-propagating tensile stress.

Characterizing ceramics and the interfacial adhesion to resin: I - The relationship of microstructure, composition, properties and fractography

The appeal of ceramics as structural dental materials is based on their light weight, high hardness values, chemical inertness, and anticipated unique tribological characteristics. A major goal of current ceramic research and development is to produce tough, strong ceramics that can provide reliable performance in dental applications. Quantifying microstructural parameters is important to develop structure/property relationships. Quantitative microstructural analysis provides an association among the constitution, physical properties, and structural characteristics of materials. Structural reliability of dental ceramics is a major factor in the clinical success of ceramic restorations. Complex stress distributions are present in most practical conditions and strength data alone cannot be directly extrapolated to predict structural performance.

In vivo fracture resistance of implant-supported all-ceramic restorations

STATEMENT OF PROBLEM

Because of their specific mechanical properties, all-ceramic restorations demonstrate a lower fracture resistance than ceramic restorations supported by metal substructures. However, advances have been made in the fabrication of high-strength all-ceramic abutments for anterior implants. No previous study has compared the fracture loads between 2 different all-ceramic abutments restored by glass-ceramic crowns.

PURPOSE

The purpose of this in vitro investigation was to quantify the fracture load of implanted-supported Al(2)O(3) and ZrO(2) abutments restored with glass-ceramic crowns.

MATERIALS AND METHODS

Two ceramic abutments were tested: an Al(2)O(3) abutment (CerAdapt) and a ZrO(2) abutment (Wohlwend Innovative). The abutments (n = 10) were placed on Brånemark dental implants and prepared for restoration with glass-ceramic crowns (IPS Empress). After fabrication, in accordance with the manufacturer's guidelines, the crowns were bonded to the all-ceramic abutments with a dual-polymerizing resin luting agent. The fracture loads (N) were determined by force application at an angle of 30 degrees by use of a computer-controlled universal testing device. The data were analyzed with the unpaired t test (alpha=.05).

RESULTS

Statistical analysis showed significant differences between both groups (P=.001) of all-ceramic abutments, with mean fracture load values of 280.1 N (+/- 103.1) for the Al(2)O(3) abutments and 737.6 N (+/- 245.0) for the ZrO(2) abutments.

CONCLUSION

Within the limitations of this study, both all-ceramic abutments exceeded the established values for maximum incisal forces reported in the literature (90 to 370 N). The ZrO(2) abutments were more than twice as resistant to fracture as the Al(2)O(3)-abutments.