High resolution imaging of the microstructure of maize starch films

Modification of biological starch macromolecule with phosphate and dimethylammonium chloride acyloxylate substituents confers good desizability, film properties, paste stability and adhesion

This study revealed the influence of phosphorylation-dimethylammonium chloride acyloxylation (PDACA) on the desizability, film properties, paste stability, and adhesion of biological starch macromolecules. A new starch-based sizing agent, phosphorylated-dimethylammonium chloride acyloxylated starch (PDACAS), was synthesized with degrees of substitution (DS) ranging from 0.033 to 0.065. Compared to control phosphorylated-quaternized starch (PQS, 87.4 %), the desizing efficiency of cotton yarns sized with PDACAS was ~94 %, exceeding the industrial minimum requirement of 90 %. The PDACAS film tensile properties were as follows: elongation at break of 3.31 %-3.78 %, bending endurance of 1131-1537 cycles, and tensile strength of 35.83-28.31 MPa, compared with those of acid-thinned starch (ATS) film (2.74 %, 957 cycles, and 38.12 MPa). The PDACAS had paste stability of ~92 %, compared with 83.3 % for ATS. The bonding forces (an indicator of adhesion to fibers) ranged from 107.1 N to 125.3 N for cotton roving, and 128.3 N to 148.7 N for polyester/cotton roving, which were significantly better than those of ATS (95 N for cotton and 117.9 N for polyester/cotton roving). Overall, PDACA treatment effectively avoided the adverse effect of high DS quaternization on the desizability of PQS and imparted good film properties, paste stability, and adhesion to starch.

Introducing the grafted poly(acrylic acid-co-butyl acrylate) branches onto biological corn starch macromolecule for imparting it with superior sizing properties

The objective of this study was to survey the influence of poly(acrylic acid-co-butyl acrylate) [P(AA-co-BA)] branches on the sizing properties (i.e., paste stability, adhesion, properties of film and sized warps) of biological macromolecule (corn starch) for further promoting the properties of bromoisobutyryl esterified starch (BBES) and developing a new biobased sizing agent [BBES-g-P(AA-co-BA)]. The sizing properties of BBES-g-P(AA-co-BA) were estimated in comparison with acid-hydrolyzed starch (AHS) and BBES. Compared with the two starches, BBES-g-P(AA-co-BA) displayed higher paste stability, bonding forces to both polyester and polyester/cotton roving, film elongation and water solubility, as well as lower film strength. And the increased grafting ratio exhibited positive effects on these properties of BBES-g-P(AA-co-BA). The properties containing increase in strength, loss in extension, abrasion resistance and hairiness of polyester and polyester/cotton blended yarns sized with BBES-g-P(AA-co-BA), were superior to those sized with AHS and BBES, respectively, indicating that the incorporation of P(AA-co-BA) branches onto BBES could further promote the sizing qualities of both yarns. The BBES-g-P(AA-co-BA) with a grafting ratio of 16.51 % was concluded to size both yarns for improvement of yarn quality.

A Comparative Investigation of the Surface Properties of Corn-Starch-Microfibrillated Cellulose Composite Films

Starch-based materials seem to be an excellent alternative for conventional plastics used in various applications. Microfibralted cellulose can be used to improve the surface properties of starch-based materials. This study aims to analyze the surface properties of starch-microfibrillated cellulose materials. The surface properties of films were evaluated by ATR-FTIR, surface roughness, water wettability, and surface free energy. The surface homogeneity between corn starch and microfibrillated cellulose (MFC) fibers was confirmed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). Microscopic analyses of the film surfaces confirm good compatibility of starch and MFC. The addition of MFC increased the surface roughness and polarity of developed starch/MFC materials. The surface roughness parameter has increased from 1.44 ± 0.59 to 2.32 ± 1.13 for pure starch-based materials and starch/MFC material with the highest MFC content. The WCA contact angle has decreased from 70.3 ± 2.4 to 39.1 ± 1.0°, while the surface free energy is 46.2 ± 3.4 to 66.2 ± 1.5 mJ·m^-2, respectively. The findings of this study present that surface structure starch/MFC films exhibit homogeneity, which would be helpful in the application of MFC/starch materials for biodegradable packaging purposes.

Influence of Sulfododecenylsuccinylation on the Adhesion to Fibers and Film Properties of Corn Starch for Warp Sizing

To improve the film brittleness and adhesion to fibers of dodecenylsuccinated starch (DSS), DSS samples were sulfonated with excess NaHSO3 to prepare a series of sulfododecenylsuccinated starch (SDSS) samples with different degrees of substitution (DS). Their adhesion to fibers, surface tensions, film tensile properties and crystallinities, and moisture regains were studied. The results showed that the SDSS was superior to DSS and acid-thinned starch (ATS) in the adhesion to cotton and polyester fibers and breaking elongation of film but was inferior to them in tensile strength and degree of crystallinity of film, which revealed that sulfododecenylsuccination could further improve the adhesion of ATS to both fibers and reduce its film brittleness compared to starch dodecenylsuccination. With the increase in the DS, the adhesion to both fibers and the film elongation of SDSS gradually increased and then decreased, while its film strength consistently decreased. Considering adhesion and film properties, the SDSS samples with a DS range of 0.024-0.030 were recommended.

Vapor Barrier Properties of Cold Plasma Treated Corn Starch Films

The development and efficient production of effective bioplastics is a hot topic, required to face up to the issue of the difficult disposal of plastics derived from oil. Among the different natural sources of bioplastics, starch is one of the most promising. However, for most applications, the proper mastering of the surface properties of bioplastic is necessary. We report about the surface modification of extruded corn starch films by means of cold plasma based on helium (He) and hexamethyldisiloxane (HMDSO). The differently treated surfaces were functionally characterized in wettability and water absorption. The nanoscale morphology was assessed by scanning electron microscopy and atomic force microscopy. The obtained images were analyzed by advanced figures describing both texture and amplitude parameters, including fractal behavior. The combined treatment (He/HMDSO) resulted in more homogeneous films with smaller, better-distributed grains compared to the case wherein He was not used. Despite the different morphologies observed, starch coated by HMDSO alone and by He/HMDSO presented similar hydrophobic character, with contact angles higher than 110°. Plasma treatment with HMDSO and He/HMDSO resulted in a significant reduction of absorbed water content without reduction of water vapor permeability. The nanotexture of the films did not present statistically significant differences, in terms of spatial complexities, dominant spatial frequencies, homogeneous void distribution, and surface percolation.

Topography and physical properties of carboxymethyl cellulose films assembled with calcium and gelatin at different temperature and humidity

Effects of the environmental temperature and relative humidity of drying conditions on the surface ultrastructure of carboxymethyl cellulose (CMC) films were investigated by atomic force microscopy. The mechanical and water vapor barrier properties of the films were also evaluated. The results showed that CMC molecules self-assembled into a uniform network at the solution of 5% calcium chloride. And continuous structure was formed of composite mixture with the CMC/gelatin ratio in 1:1. The CMC/Gel film forming solution was respectively dried at 2-8 °C, 23 °C, 50 °C and 23 °C with ventilation to obtain films. The size and numbers of holes on the films surface were affected by the temperature and relative humidity. Correspondingly, the mechanical properties and water vapor permeability were altered with the films structure. Moreover, the surface structure of the composite films was changed by the infiltration and delivery of water vapor when films were stored at 2-8 °C and -20 °C for days.

Quaternization-butyrylation to improve the viscosity stability, adhesion to fibers, film properties and desizability of starch for warp sizing

The influence of the quaternization and butyrylation on the sizing properties of biological starch macromolecule was evaluated for acquiring a new starch bio-based size [quaternized-butyrylated starch (QBS)]. The sizing properties of granular QBS samples were investigated in comparison with acid-thinned starch (ATS) and quaternized starch (QS). The QBS samples with a DS range of 0.029-0.0779 exhibited bonding strengths of 17.0-18.3 cN/tex to cotton fibers [15.5 cN/tex (ATS, DS = 0) and 16.6 cN/tex (QS, DS = 0.0240)] and 31.0-34.3 cN/tex to polyester fibers [28.0 cN/tex (ATS) and 30.1 cN/tex (QS)], and their films showed breaking elongations of 2.99-3.51% [2.59% (ATS) and 2.81% (QS)] and tensile strengths of 36.5-32.1 MPa [38.1 MPa (ATS) and 37.3 MPa (QS)]. Compared with QS, significantly increased bonding strengths as well as obviously decreased strengths and increased elongations of the films for the QBS samples with the total DS ≥ 0.0635 were exhibited. As increasing the modification levels from 0.029 to 0.0779, QBS presented paste stabilities from 90.4% to 85.7% which met with the requirement in warp sizing, and displayed higher desizing efficiencies (93.2-93.8%) than ATS (91.5%) and QS (90.2%). Based on these results, the amphiphilic quaternization-butyrylation was a good means for starch to acquire good sizing properties.

Progress in Starch-Based Materials for Food Packaging Applications

The food packaging sector generates large volumes of plastic waste due to the high demand for packaged products with a short shelf-life. Biopolymers such as starch-based materials are a promising alternative to non-renewable resins, offering a sustainable and environmentally friendly food packaging alternative for single-use products. This article provides a chronology of the development of starch-based materials for food packaging. Particular emphasis is placed on the challenges faced in processing these materials using conventional processing techniques for thermoplastics and other emerging techniques such as electrospinning and 3D printing. The improvement of the performance of starch-based materials by blending with other biopolymers, use of micro- and nano-sized reinforcements, and chemical modification of starch is discussed. Finally, an overview of recent developments of these materials in smart food packaging is given.

Investigating the relationship between structure of itaconylated starch and its sizing properties: Viscosity stability, adhesion and film properties for wool warp sizing

The purpose of this work was to evaluate the effect of itaconation on sizing properties (such as viscosity stability, adhesion and film properties) of biological macromolecule (corn starch) for developing a new bio-based sizing agent [itaconylated starch (IS)]. Granular IS samples were characterized by Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM) techniques. The adhesion of IS to wool fibers was investigated by a standard method (FZ/T 15001-2008). And film properties of IS samples were also studied in terms of tensile strength, breaking elongation, bending endurance and degree of crystallinity, etc. Compared with control acid-converted starch (ACS), stronger bonding forces to wool fibers for IS as well as higher breaking elongation and lower tensile strength for IS film were displayed. Increasing the degrees of substitution (DS) of IS samples from 0 to 0.052 was able to achieve gradually enhanced bonding forces, breaking elongation and bending endurance, which implied that increasing the number of itaconate substituents could play a significantly positive role in overcoming the shortcomings (insufficient adhesion and film brittleness) of starch. These experimental results denoted that the granular IS exhibited potential for the use as a new starch-based size in the sizing of wool warp yarns.

Incorporation of poly(sodium allyl sulfonate) branches on corn starch chains for enhancing its sizing properties: Viscosity stability, adhesion, film properties and desizability

The purpose of this work was to examine the influence of poly(sodium allyl sulfonate) (PSAS) branches on sizing properties of biological macromolecule (corn starch) for exploring a new anionic starch graft copolymer size (S-g-PSAS). Successful synthesis of S-g-PSAS samples was confirmed by energy dispersive X-ray spectrometer. Viscosity stability, adhesion, film properties and desizability of the samples were also investigated. Compared with HS, improved adhesion to cotton and viscose fibers, viscosity stability and desizability for S-g-PSAS as well as enhanced breaking elongation and bending endurance for S-g-PSAS film were exhibited. With the rise in grafting ratio, bonding forces to both fibers, viscosity stability and desizability of S-g-PSAS and its film properties such as breaking elongation and bending endurance, were gradually enhanced. These results indicated that S-g-PSAS showed potential for the use as a new starch-based size in the sizing of cotton and viscose warps.

How starch-g-poly(acrylamide) molecular structure effect sizing properties

The effect of starch-g-poly(acrylamide) (S-g-PAM) molecular structure on sizing properties has been investigated. S-g-PAMs were synthesized with the catalysis of horseradish peroxidase (HRP) and Fourier transform infrared (FT-IR) confirmed the acrylamide (AM) units had been successfully grafted on starch chains. Structural parameters, including degree of branching (DB), degree of substitution (DS) and grafting ratio (GR) were characterized by ¹H nuclear magnetic resonance (¹H NMR), and were correlated with sizing properties of apparent viscosity, adhesion to cotton yarns and film mechanical properties. The apparent viscosity of S-g-PAMs has no obvious correlation with DB and DS (or GR), as the amylose content of the native starch might have more influence on the viscosity of grafted starches. DS (or GR) values of grafted starches have a positive relationship with the tensile strength of sized cotton yarns and are negatively related with tensile strength of starch film. These results can provide guidance in the section of starch with improved sizing properties.

Investigation on the Synthesis Process of Bromoisobutyryl Esterified Starch and Its Sizing Properties: Viscosity Stability, Adhesion and Film Properties

To confirm the suitable synthesis process parameters of preparing bromoisobutyryl esterified starch (BBES), the influences of the synthesis process parameters-amount of 2-bromoisobutyryl bromide (BIBB), amount of catalyst (DMAP), reaction temperature and reaction time-upon the degree of substitution (DS) were investigated. Then, to produce a positive effect on the properties of graft copolymers of BBES prepared in the near future, a series of BBES samples were successfully prepared, and their sizing properties, such as apparent viscosity and viscosity stability, adhesion, and film properties, were examined. The BBES granules were characterized by Fourier transform infra-red spectroscopy and scanning electron microscopy. The adhesion was examined by determining the bonding forces of the sized polylactic acid (PLA) and polyester roving. The film properties were investigated in terms of tensile strength, breaking elongation, degree of crystallinity, and cross-section analysis. The results showed that a suitable synthesis process of BBES was: reaction time of 24 h, reaction temperature of 40 °C, and 0.23 in the molar ratio of 4-dimethylaminopyridine to 2-bromoisobutyryl bromide. The bromoisobutyryl esterification played the important roles in the properties of the starch, such as paste stabilities of above 85% for satisfying the requirement in the stability for sizing, improvement of the adhesion to polylactic acid and polyester fibers, and reduction of film brittleness. With rising DS, bonding forces of BBES to the fibers increased and then decreased. BBES (DS = 0.016) had the highest force and breaking elongation of the film. Considering the experimental results, BBES (DS = 0.016) showed potential in the PLA and polyester sizing, and will not lead to a negative influence on the properties of graft copolymers of BBES.

Hydroxypropylsulfonation/Caproylation of Cornstarch to Enhance Its Adhesion to PLA Fibers for PLA Sizing

The impact of hydroxypropylsulfonation/caproylation on the adhesion of cornstarch to polylactic acid (PLA) fibers was investigated for ameliorating the applications such as PLA sizing. The hydroxypropylsulfonated and caproylated cornstarch (HCS) samples with different degrees of substitution (DS) were synthesized by a hydroxypropylsulfonation of acid-converted cornstarch (ACS) with 3-chloro-2-hydroxy-1-propanesulfonic acid sodium salt (CHPS-Na) and subsequently a caproylation with caproic anhydride (CA). The HCS granules were characterized by Fourier transform infrared spectroscopic and scanning electron microscopy. The adhesion was evaluated by measuring the bonding forces of the PLA roving impregnated. The mechanical behaviors of the adhesive layers were estimated by determining the properties of the films. The results of adhesion measurement were also analyzed especially through the wetting and spreading of the paste on the fiber surfaces, as well as the failure type, internal stress and mechanical behaviors of the adhesive layers among fibers. Additionally, apparent viscosity and its stability of the pastes were also determined. It was found that hydroxypropylsulfonation/caproylation was not only able to obviously improve the adhesion of ACS to PLA fibers, but also capable of further improving the adhesion of hydroxypropylsulfonated starch (HS) to the fibers. With the rise in the total DS, the adhesion gradually increased. The two substituents improved the wetting and spreading, reduced the internal stress, lowered the probabilities of interfacial failure and cohesive failure, decreased the film brittleness, and increased the van der Waals force at the interfaces. Moreover, the HCS samples with a stability of above 85% could meet the demand on the stability for sizing. Considering the experimental results of the adhesion and the analysis of the results, HCS showed potential in the application of PLA sizing.

Effect of Alkali Treatment on Structure and Properties of High Amylose Corn Starch Film

Alkali treatment is used for melt extrusion film formation with corn starch, but optimal conditions for this procedure are still unknown. In this study, the changes in properties and structure of high amylose corn starch (70%) films with different concentrations of sodium hydroxide (NaOH), prepared by melting extrusion, were investigated. With increasing sodium hydroxide concentrations, the tensile strength of the high-amylose starch film decreased gradually, while the elongation at break increased. The tensile strength of the high amylose starch (HAS) film with 2% NaOH-treatment was 10.03 MPa and its elongation at break was 40%. A 2% NaOH-treatment promoted the orderly rearrangement of starch molecules and formed an Eh-type crystal structure, which enlarged the spacing of the single helix structure, increased the molecular mobility of the starch, and slowed down the process of recrystallization; a 10% NaOH-treatment oxidized the hydroxyl groups of the high amylose corn starch during extrusion, formed a poly-carbonyl structure, and initiated the degradation and cross-linking of starch molecule chains.

One-Step Quaternization/Hydroxypropylsulfonation to Improve Paste Stability, Adhesion, and Film Properties of Oxidized Starch

To investigate the influences of quaternization/hydroxypropylsulfonation on viscosity stability, adhesion to fibers and film properties of oxidized tapioca starch (OTS) for ameliorating its end-use ability in applications such as warp-sizing and paper-making, a series of quaternized and hydroxypropylsulfonated OTS (QHOTS) samples were synthesized by simultaneous quaternization and hydroxypropylsulfonation of OTS with N-(3-chloro-2-hydroxypropyl) trimethylammonium chloride (CHPTAC) and 3-chloro-2-hydroxy-1-propanesulfonic acid sodium salt (CHPS-Na). The QHOTS granules were characterized by Fourier transform infra-red spectroscopic and scanning electron microscope techniques. Apparent viscosity and viscosity stability were determined, and adhesion was evaluated by measuring the bonding force of starch to the fibers. Film properties were also estimated in terms of tensile strength, breaking elongation, bending endurance, degree of crystallinity, and moisture regain. It was showed that quaternization/hydroxypropylsulfonation was capable of obviously improving viscosity stability of gelatinized OTS paste, enhancing bonding forces of OTS to cotton and polylactic acid (PLA) fibers, increasing breaking elongation, bending endurance and moisture regain of film and decreasing its tensile strength and degree of crystallinity, thereby obviously stabilizing paste viscosity, improving adhesion to fibers and lessening film brittleness. Increasing the level of quaternization/hydroxypropylsulfonation favored improvement in the stability, enhancement in adhesion and decrease in brittleness. The QHOTS showed potential in the applications of cotton and PLA sizing.

Obtenção de amidos termoplásticos para a extrusão de pós cerâmicos

Resumo Polímeros termoplásticos podem ser utilizados como veículo orgânico (VO) em processos de conformação de peças cerâmicas por extrusão. Neste contexto, termoplásticos à base de amido surgem como uma alternativa sustentável ao emprego das poliolefinas convencionalmente utilizadas na formulação de pastas cerâmicas. O passo inicial para o desenvolvimento de um feedstock (carga extrudável) é a seleção adequada do sistema polimérico ligante, o qual é responsável por conferir propriedades reológicas adequadas durante o processamento. O presente trabalho se propôs a caracterizar termoplásticos a base de amido obtidos na presença de ácido cítrico e avaliar o potencial de utilização destes materiais na extrusão de pós cerâmicos. A processabilidade das pré-misturas de amido foi avaliada em extrusora dupla-rosca e em reômetro de torque. A variação dos teores de água e glicerol na composição das pré-misturas de amido influenciou significativamente as interações entre as cadeias poliméricas, promovendo alterações nos valores de densidade e de viscosidade para a maior parte das amostras analisadas. O amido foi parcialmente esterificado como efeito da ação do ácido cítrico no sistema. Dentre as formulações investigadas, a amostra hidratada e processada com 34% p/p de glicerol (H-34) foi a que apresentou as melhores propriedades de pasta, podendo ser futuramente empregada em processos de conformação de pós cerâmicos.

Mechanical properties and in vitro characterization of polyvinyl alcohol-nano-silver hydrogel wound dressings

Polyvinyl alcohol (PVA) hydrogels are materials for potential use in burn healing. Silver nanoparticles can be synthesized within PVA hydrogels giving antimicrobial hydrogels. Hydrogels have to be swollen prior to their application, and the common medium available for that in hospitals is saline solution, but the hydrogel could also take up some of the wound's fluid. This work developed gamma-irradiated PVA/nano-Ag hydrogels for potential use in burn dressing applications. Silver nitrate (AgNO3) was used as nano-Ag precursor agent. Saline solution, phosphate-buffered solution (PBS) pH 7.4 and solution pH 4.0 were used as swelling media. Microstructural evaluation revealed an effect of the nanoparticles on PVA crystallization. The swelling of the PVA-Ag samples in solution pH 4.0 was low, as was their silver delivery, compared with the equivalent samples swollen in the other media. The highest swelling and silver delivery were related to samples prepared with 0.50% AgNO3, and they also presented lower strength in PBS pH 7.4 and solution pH 4.0. Both PVA-Ag samples were also non-toxic and presented antimicrobial activity, confirming that 0.25% AgNO3 concentration is sufficient to establish an antimicrobial effect. Both PVA-Ag samples presented suitable mechanical and swelling properties in all media, representative of potential burn site conditions.

Biomaterial film for soluble organic sorption and anti-microbial activity in water environment

A cost competitive biomaterial for widespread applications in food and water technology is an urgent need. We report a new hydrophobic biomaterial film for soluble pollutant sorption and reduction of microbial load in water environment. Guar gum from the seeds of Cyamopsis tetragonolobus was hydrophobically modified following benzoyl chloride reaction in aqueous alkali. The new biopolymer derivative is insoluble in water and form castable films with a high degree of surface hydrophobicity. The film water vapor permeability was 0.233±0.029gmmkPa(-1)h(-1)m(-2) and the tensile property was 38.65±3.66MPa. The film surface contact angle against water was 77.36±1.09°. The new biomaterial film demonstrated strong antimicrobial contact killing against both gram positive and gram negative bacteria. It also act as an efficient sorbent for a range of water soluble organic pollutants.

Preparation of chitosan oligomers COS and their effect on the retrogradation of intermediate amylose rice starch

Chitosan oligomers (COS) were obtained by enzymatic hydrolysis and H2O2 oxidative treatment, and then separated into different fractions using ultra-filtration membranes. Each COSM fraction prepared using enzymatic hydrolysis retained its structure, especially the reduced end residue (-NH2 group), and had a peak for molecular weight. On the other hand, each COSH fraction prepared by oxidative treatment had partly damaged -NH2 groups and two peaks for molecular weight. These results indicate that the same COS fractions prepared by the two methods differ in their amino groups and in their molecular weights, though they can both pass through the same size ultra-filtration membrane. The effect of COS on the retrogradation of intermediate amylose rice starch (IA-RS) was also investigated. The 5 k < COSM < 10 k fraction had the best anti-retrogradation ability; the retrogradation ratio of IA-RS with this fraction was reduced by 14.5%, compared to the control, and its relative crystallinity was only 59.69%. 10 k < COSM < 30 k fraction was second best, while the COSM < 5 k fraction had no effect. Therefore, the molecular size of COS determined its anti-retrogradation capability. All COSH fractions from oxidative treatment had no effect on the retrogradation.