Comparative performance of ion exchange membranes for electrodialysis of nickel and cobalt

Treatment of electroplating industry wastewater: a review on the various techniques

Water pollution by recalcitrant compounds is an increasingly important problem due to the continuous introduction of new chemicals into the environment. Choosing appropriate measures and developing successful strategies for eliminating hazardous wastewater contaminants from industrial processes is currently a primary goal. Electroplating industry wastewater involves highly toxic cyanide (CN), heavy metal ions, oils and greases, organic solvents, and the complicated composition of effluents and may also contain biological oxygen demand (BOD), chemical oxygen demand (COD), SS, DS, TS, and turbidity. The availability of these metal ions in electroplating industry wastewater makes the water so toxic and corrosive. Because these heavy metals are harmful to living things, they must be removed to prevent them from being absorbed by plants, animals, and humans. As a result, exposure to electroplating wastewater can induce necrosis and nephritis in humans and lung cancer, digestive system cancer, anemia, hepatitis, and maxillary sinus cancer with prolonged exposure. For the safe discharge of electroplating industry effluents, appropriate wastewater treatment has to be provided. This article examines and assesses new approaches such as coagulation and flocculation, chemical precipitation, ion exchange, membrane filtration, adsorption, electrochemical treatment, and advanced oxidation process (AOP) for treating the electroplating industry wastewater. On the other hand, these physicochemical approaches have significant drawbacks, including a high initial investment and operating cost due to costly chemical reagents, the production of metal complexes sludge that needs additional treatment, and a long recovery process. At the same time, advanced techniques such as electrochemical treatment can remove various kinds of organic and inorganic contaminants such as BOD, COD, and heavy metals. The electrochemical treatment process has several advantages over traditional technologies, including complete removal of persistent organic pollutants, environmental friendliness, ease of integration with other conventional technologies, less sludge production, high separation, and shorter residence time. The effectiveness of the electrochemical treatment process depends on various parameters, including pH, electrode material, operation time, electrode gap, and current density. This review mainly emphasizes the removal of heavy metals and another pollutant such as CN from electroplating discharge. This paper will be helpful in the selection of efficient techniques for treatment based on the quantity and characteristics of the effluent produced.

Gas Hydrate-Based Heavy Metal Ion Removal from Industrial Wastewater: A Review

Innovating methods for treating industrial wastewater containing heavy metals frequently incorporate toxicity-reduction technologies to keep up with regulatory requirements. This article reviews the latest advances, benefits, opportunities and drawbacks of several heavy metal removal treatment systems for industrial wastewater in detail. The conventional physicochemical techniques used in heavy metal removal processes with their advantages and limitations are evaluated. A particular focus is given to innovative gas hydrate-based separation of heavy metals from industrial effluent with their comparison, advantages and limitations in the direction of commercialization as well as prospective remedies. Clathrate hydrate-based removal is a potential technology for the treatment of metal-contaminated wastewater. In this work, a complete assessment of the literature is addressed based on removal efficiency, enrichment factor and water recovery, utilizing the gas hydrate approach. It is shown that gas hydrate-based treatment technology may be the way of the future for water management purposes, as the industrial treated water may be utilized for process industries, watering, irrigation and be safe to drink.

Structural and Adsorptive Characteristics of 2D Multilayer Nanoflakes of NiCo Phosphates for Chromium(VI) Removal: Experimental and Monte Carlo Simulations

Metal phosphates are efficient adsorbent materials for heavy elements present in industrial effluents because of their promising properties. Hexachromium ions are among the most dangerous contaminants owing to their harmful properties and non-degradability. Accordingly, the present work offers a simplified study of the preparation of bimetallic phosphate materials from nickel cobalt phosphate (NiCo-Ph) based on the sol-gel method in an equimolar ratio. Characterization of the bulk, crystal phase, texture profile, and nanosize of NiCo-Ph was carried out using various techniques such as Fourier transform infrared spectroscopy, X-ray diffraction, X-ray photoelectron spectroscopy, nitrogen adsorption-desorption isotherm measurements, field emission scanning electron microscopy, transmission electron microscopy, and Raman spectroscopy. In this regard, the adsorption performance of NiCo-Ph was exemplified through six batch experiments, elucidating the impacts of the sorbent dose, initial concentration of pollutants, sorption time, temperature, pH, and shaking rate. According to UV/vis spectrophotometry measurements and their related calculations of NiCo-Ph, the maximum removal efficiency (RE %) of 92% and adsorption capacity (q _m) of 37 mg/g were achieved at pH = 6, a dose of 5.0 g/L, 100 mg/L of [Cr(VI)], 300 rpm, adsorption time of 60 min, and 298 K. Monte Carlo simulations were also carried out to correlate the experimental data with theoretical calculations that provided a higher negative value (-911.62 kcal mol^-1) for the adsorption energy of Cr(VI) in acidic medium. The adsorbent NiCo-Ph prepared by this direct method is therefore recommended for the quantification of Cr(VI) under slightly acidic solutions and at room temperature, which can maintain its efficiency even up to six cycles.

Technical, economic and environmental feasibility of resource recovery technologies from wastewater

An enormous amount of wastewater is generated across the world from different industrial or municipal sectors. Traditional wastewater treatment plants (WWTP) have primarily focused on the treatment of wastewater rather than the recovery of valuable resources. A shift from a linear to a circular economy may offer a unique platform for recovering valuable resources including energy, nutrients, and high-value goods from wastewater. However, transitioning from conventional frameworks to sustainable WWT systems remains a significant challenge. Thus, this review paper focuses on the avenues of resource recovery from WWTPs, by evaluating the potential for nutrients, water, and energy recovery from different types of wastewaters and sewage sludge. It discusses in detail a variety of available and advanced technologies for resource recovery. Further, the feasibility of these technologies from a sustainable standpoint is discussed, covering the technical, economic, and environmental facets.

Investigation of ion-exchange membranes by means of chronopotentiometry: A comprehensive review on this highly informative and multipurpose technique

Electrodialysis is mostly used for drinking water production but it has gained applicability in different new fields in recent decades. Membrane characteristics and ion transport properties strongly influence the efficiency of electrodialysis and must be evaluated to avoid an intense energy consumption and ensure long membrane times of usage. To this aim, conducting studies on ion transport across membranes is essential. Several dynamic characterization methods can be employed, among which, chronopotentiometry has shown special relevance because it allows a direct access to the contribution of the potential in different states of the membrane/solution system. The present paper provides a critical review on the use of chronopotentiometry to determine the main membrane transport properties and to evaluate mass transfer phenomena. Properties, such as limiting current density, electrical resistances, plateau length, transport number of counter-ions in the membrane, transition times, and apparent fraction of membrane conductive area have been intensively discussed in the literature and are presented in this review. Some of the phenomena evaluated using this technique are concentration polarization, gravitational convection, electroconvection, water dissociation, and fouling/scaling, all of them also shown herein. Mathematical and experimental studies were considered. New trends in chronopotentiometric studies should include ion-exchange membranes that have been recently developed (presenting anti-fouling, anti-microbial, and monovalent-selective properties) and a deeper discussion on the behaviour of complex solutions that have been often treated by electrodialysis, such as municipal wastewaters. New mathematical models, especially 3D ones, are also expected to be developed in the coming years.

Ongoing progress on novel nanocomposite membranes for the separation of heavy metals from contaminated water

Membranes, as the primary separation element of membrane-based processes, have greatly attracted the attention of researchers in several water treatment applications, including wastewater treatment, water purification, water disinfection, toxic and non-toxic chemical molecules, heavy metals, among others. Today, the removal of heavy metals from water has become challenging, in which chemical engineers are approaching new materials in membrane technologies. Therefore, the current review elucidates the progress of using different concepts of membranes and potential novel materials for such separations, identifying that polymeric membranes can exhibit a removal efficiency from 77 up to 99%; while novel nanocomposite membranes are able to offer complete removal of heavy metals (up to 100%), together with unprecedented permeation rates (from 80 up to 1, 300 L m^-2 h^-1). Thereby, the review also addresses the highlighted literature survey of using polymeric and nanocomposite membranes for heavy metal removal, highlighting the relevant insights and denoted metal uptake mechanisms. Moreover, it gives up-to-date information related to those novel nanocomposite materials and their contribution to heavy metals separation. Finally, the concluding remarks, future perspectives, and strategies for new researchers in the field are given according to the recent findings of this comprehensive review.

Removal of Heavy Metals from Wastewaters: A Challenge from Current Treatment Methods to Nanotechnology Applications

Removing heavy metals from wastewaters is a challenging process that requires constant attention and monitoring, as heavy metals are major wastewater pollutants that are not biodegradable and thus accumulate in the ecosystem. In addition, the persistent nature, toxicity and accumulation of heavy metal ions in the human body have become the driving force for searching new and more efficient water treatment technologies to reduce the concentration of heavy metal in waters. Because the conventional techniques will not be able to keep up with the growing demand for lower heavy metals levels in drinking water and wastewaters, it is becoming increasingly challenging to implement technologically advanced alternative water treatments. Nanotechnology offers a number of advantages compared to other methods. Nanomaterials are more efficient in terms of cost and volume, and many process mechanisms are better and faster at nanoscale. Although nanomaterials have already proved themselves in water technology, there are specific challenges related to their stability, toxicity and recovery, which led to innovations to counteract them. Taking into account the multidisciplinary research of water treatment for the removal of heavy metals, the present review provides an updated report on the main technologies and materials used for the removal of heavy metals with an emphasis on nanoscale materials and processes involved in the heavy metals removal and detection.

Electrodialysis Applications in Wastewater Treatment for Environmental Protection and Resources Recovery: A Systematic Review on Progress and Perspectives

This paper presents a comprehensive review of studies on electrodialysis (ED) applications in wastewater treatment, outlining the current status and the future prospect. ED is a membrane process of separation under the action of an electric field, where ions are selectively transported across ion-exchange membranes. ED of both conventional or unconventional fashion has been tested to treat several waste or spent aqueous solutions, including effluents from various industrial processes, municipal wastewater or salt water treatment plants, and animal farms. Properties such as selectivity, high separation efficiency, and chemical-free treatment make ED methods adequate for desalination and other treatments with significant environmental benefits. ED technologies can be used in operations of concentration, dilution, desalination, regeneration, and valorisation to reclaim wastewater and recover water and/or other products, e.g., heavy metal ions, salts, acids/bases, nutrients, and organics, or electrical energy. Intense research activity has been directed towards developing enhanced or novel systems, showing that zero or minimal liquid discharge approaches can be techno-economically affordable and competitive. Despite few real plants having been installed, recent developments are opening new routes for the large-scale use of ED techniques in a plethora of treatment processes for wastewater.

A novel layer-by-layer heterogeneous cation exchange membrane for heavy metal ions removal from water

A novel layer-by-layer (LbL) cation exchange membrane was prepared for heavy metal ions removal from water via electrodialysis. LBL membranes fabricated by coating of [chitosan-co-activated carbon nanoparticles] layer on polyvinyl chloride-based heterogeneous cation exchange membrane. Betterment in adherence of layers was achieved through glutaraldehyde cross linking. FTIR, FESEM, 3D-surface images and BET analysis were used for LBL membrane characterization. Membrane surface hydrophilicity, flux, membrane potential, transport number, and their permselectivity were studied. FTIR spectra confirm LbL formation decisively. FESEM images and BET analysis demonstrated that coating of second layer on PVC membrane led to a compact structure. LbL membrane showed smoother and more hydrophilic surface compared to pristine membrane. The transport number and permselectivity increased by deposition of second layer whereas sodium flux showed up-down trend. ED experiment showed good ability in heavy metal ions removal for LBL membrane that follows (Cu²⁺> Ni²⁺> Pb²⁺) sequence. EDX analysis showed a competitive adsorption for heavy metal ions on LBL membrane as (Pb²⁺> Cu²⁺≥Ni²⁺). The effect of ultrasonic waves on regeneration of fouled membranes by heavy metals was investigated. The results showed improved performance for the regenerated membrane. Mechanical resistance also improved by utilizing of ACNs in chitosan layer.

Polymers in separation processes

Application of polymer materials as membranes and ion-exchange resins was presented with a focus on their use for the recovery of metal ions from aqueous solutions. Several membrane techniques were described including reverse osmosis, nanofiltration, ultrafiltration, diffusion and Donnan dialysis, electrodialysis and membrane extraction system (polymer inclusion and supported membranes). Moreover, the examples of using ion-exchange resins in metal recovery were presented. The possibility of modification of the resin was discussed, including hybrid system with metal cation or metal oxide immobilized on polymer matrices or solvent impregnated resin.

San copolymer membranes with ion exchangers for Cu(II) removal from synthetic wastewater by electrodialysis

Heterogeneous membranes were obtained by using styrene-acrylonitrile copolymer (SAN) blends with low content of ion-exchanger particles (5wt.%). The membranes obtained by phase inversion were used for the removal of copper ions from synthetic wastewater solutions by electrodialytic separation. The electrodialysis was conducted in a three cell unit, without electrolyte recirculation. The process, under potentiostatic or galvanostatic control, was followed by pH and conductivity measurements in the solution. The electrodialytic performance, evaluated in terms of extraction removal degree (rd) of copper ions, was better under potentiostatic control then by the galvanostatic one and the highest (over 70%) was attained at 8V. The membrane efficiency at small ion-exchanger load was explained by the migration of resin particles toward the pores surface during the phase inversion. The prepared membranes were characterized by various techniques i.e. optical microscopy, Fourier transform infrared spectroscopy, scanning electron microscopy, thermogravimetric analysis and differential thermal analysis and contact angle measurements.

Separation of cobalt and nickel using inner synergistic extraction from bifunctional ionic liquid extractant (Bif-ILE)

The inner synergistic extraction of [tricaprylmethylammonium][sec-octylphenoxy acetate] ([A336][CA-12]) is studied for cobalt and nickel separation. Distribution ratios of [A336][CA-12] for Co(2+) or Ni(2+) are by far higher than those of tricaprylmethylammonium sulfate ([A336](2)SO(4)), sec-octylphenoxy acetic acid (CA-12), mixture of [A336](2)SO(4) and CA-12 at the acidities from 1x10(-5) mol L(-1) to 1x10(-3) mol L(-1). The synergy coefficients of [A336][CA-12] for Co(2+) are higher than the synergy coefficients of [A336][CA-12] for Ni(2+), which can be used for the Co(2+) and Ni(2+) separation. Some thermodynamic properties of the inner synergistic extraction using [A336][CA-12] for Co(2+) and Ni(2+) are also studied, such as influence of temperature, thermodynamic functions, extraction mechanism, separation factors and stripping properties.

Recent developments on ion-exchange membranes and electro-membrane processes

Rapid growth of chemical and biotechnology in diversified areas fuels the demand for the need of reliable green technologies for the down stream processes, which include separation, purification and isolation of the molecules. Ion-exchange membrane technologies are non-hazardous in nature and being widely used not only for separation and purification but their application also extended towards energy conversion devices, storage batteries and sensors etc. Now there is a quite demand for the ion-exchange membrane with better selectivities, less electrical resistance, high chemical, mechanical and thermal stability as well as good durability. A lot of work has been done for the development of these types of ion-exchange membranes during the past twenty-five years. Herein we have reviewed the preparation of various types of ion-exchange membranes, their characterization and applications for different electro-membrane processes. Primary attention has been given to the chemical route used for the membrane preparation. Several general reactions used for the preparation of ion-exchange membranes were described. Methodologies used for the characterization of these membranes and their applications were also reviewed for the benefit of readers, so that they can get all information about the ion-exchange membranes at one platform. Although there are large number of reports available regarding preparations and applications of ion-exchange membranes more emphasis were predicted for the usefulness of these membranes or processes for solving certain type of industrial or social problems. More efforts are needed to bring many products or processes to pilot scale and extent their applications.

Modification of ion-exchange membrane used for separation of protons and metallic cations and characterization of the membrane by current-voltage curves

The ionic transport properties of several cations (H(+), Na(+), and Zn(2+)) across sulfonated ion-exchange membranes modified with an amine were investigated by the measurement of current-voltage curves to determine the effect of the surface modification of the membrane. The membrane was modified by chlorosulfonation and amination with a diamine (N,N-dimethylethylenediamine) and an amine (isoamylamine) to form a sulfonamide bond between amine groups and the surface layer. In the case of the modification with the diamine, the terminal amine was protonated in acidic media or quaternized with methyl iodide. The presence of a positively charged layer on the two sides of the membrane strongly decreased the limiting current flowing across the membrane in the presence of a 1:1 electrolyte such as HCl or HNO(3) due to an increase of the resistance of the membrane. In the case of divalent cations such as Na(+) and Zn(2+), electrostatic repulsion also contributes to the decrease of the limiting current. The presence of divalent anions seems to increase the limiting current somewhat due to their preconcentration within the cationic layer, which facilitates their subsequent transport across the membrane. When only one face of the membrane was modified, the current-voltage measurements showed that the membrane did not behave like a bipolar membrane. For one-side (under forward polarization) and two-side modified membranes, counterions are slightly blocked in the membrane by the cationic layer, which led to a decrease of the membrane conductivity during electrodialysis.

Chemical modification of the surface of a sulfonated membrane by formation of a sulfonamide bond

This paper describes a novel approach for the surface modification of a cation-exchange membrane, bearing sulfonate groups, by a cationic layer. The modification procedure involved the chlorosulfonation of the sulfonate groups of the base membrane with thionyl chloride, followed by a reaction with a diamine to yield a sulfonamide bond and a terminal amine. The latter could be quaternized by reaction with methyl iodide or protonated by soaking in acidic media. The membranes were characterized in detail by attenuated total reflectance Fourier transform infrared and X-ray photoelectron spectroscopies as well as elemental analysis to confirm that the above reactions occurred. The selectivity of these membranes toward the electrochemically assisted transport of protons versus Zn2+ metallic cations was determined during an electrodialysis in a two-compartment electrochemical cell. The data indicate a significant decrease of the transport of the metallic cations following modification of the membrane with the cationic layer. The later allows for the transport of protons from the catholyte to the anolyte compartment with much improved selectivity since the divalent cations are excluded from the membrane due to the electrostatic barrier of the cationic layer.