Tuning the catalytic behavior of metal nanoparticles: The issue of the crystal phase

Crystal-Phase Engineering in Heterogeneous Catalysis

The performance of a chemical reaction is critically dependent on the electronic and/or geometric structures of a material in heterogeneous catalysis. Over the past century, the Sabatier principle has already provided a conceptual framework for optimal catalyst design by adjusting the electronic structure of the catalytic material via a change in composition. Beyond composition, it is essential to recognize that the geometric atomic structures of a catalyst, encompassing terraces, edges, steps, kinks, and corners, have a substantial impact on the activity and selectivity of a chemical reaction. Crystal-phase engineering has the capacity to bring about substantial alterations in the electronic and geometric configurations of a catalyst, enabling control over coordination numbers, morphological features, and the arrangement of surface atoms. Modulating the crystallographic phase is therefore an important strategy for improving the stability, activity, and selectivity of catalytic materials. Nonetheless, a complete understanding of how the performance depends on the crystal phase of a catalyst remains elusive, primarily due to the absence of a molecular-level view of active sites across various crystal phases. In this review, we primarily focus on assessing the dependence of catalytic performance on crystal phases to elucidate the challenges and complexities inherent in heterogeneous catalysis, ultimately aiming for improved catalyst design.

Phase-Controlled Cobalt Catalyst Boosting Hydrogenation of 5-Hydroxymethylfurfural to 2,5-Dimethylfuran

The search for non-noble metal catalysts for chemical transformations is of paramount importance. In this study, an efficient non-noble metal catalyst for hydrogenation, hexagonal close-packed cobalt (HCP-Co), was synthesized through a simple one-step reduction of β-Co(OH)₂ nanosheets via a temperature-induced phase transition. The obtained HCP-Co exhibited several-times-higher catalytic efficiency than its face-centered cubic cobalt (FCC-Co) counterpart in the hydrogenation of the C=C/C=O group, especially for the 5-hydroxymethylfurfural (HMF) hydrogenation (8.5-fold enhancement). Density functional theory calculations demonstrated that HMF molecules were adsorbed more firmly on the (112_0) facet of HCP-Co than that on the (111) facet of FCC-Co, favoring the activation of the C=O group in the HMF molecule. The stronger adsorption on the (112_0) facet of HCP-Co also led to lower activation energy than that on the (111) facet of FCC-Co, thereby resulting in high activity and selectivity. Moreover, HCP-Co exhibited outstanding catalytic stability during the hydrogenation of HMF. These results highlight the possibility of fabricating hydrogenation catalysts with satisfactory catalytic properties by precisely tuning their active crystal phase.

Synergistic Effects of Crystal Phase and Strain for N2 Dissociation on Ru(0001) Surfaces with Multilayered Hexagonal Close-Packed Structures

The synergistic effects of strain and crystal phase on the reaction activity of nitrogen molecule dissociation have been studied using density functional theory calculations on Ru(0001) surfaces with multilayered hexagonal close-packed structures. The phase transformation from hexagonal close-packed phase (2H) to face-centered cubic (3C) phase or unconventional phases (4H, DHCP, 6H₁, and 6H₂) would occur under the uniaxial tensile strain loaded along the c axis. The close-packed surfaces of unconventional crystal phases show an enhanced chemical reactivity for N adsorption due to the upshifted d-band center of Ru. However, the N₂ adsorption energy is almost independent of the applied strain and crystal phase. The optimized catalytic activity of Ru(0001) surfaces with the unconventional phases is found for the N₂ dissociation through breaking the scaling relationships between the reaction barrier and reaction energy. Our results indicate that the strain-induced phase transformation is an effective method to improve the catalytic activity of noble metal catalysts toward the N₂ dissociation reaction.

Controllable preparation of magnetic carbon nanocomposites by pyrolysis of organometallic precursors, similar molecular structure but very different morphology, composition and properties

Organometallic compounds were synthesized for solid-state pyrolysis to research the structure–property relationship between the precursors and the as-generated magnetic carbon nanocomposites.

Role of well-defined cobalt crystal facets in Fischer-Tropsch synthesis: a combination of experimental and theoretical studies

Pure-phase cobalt nanocrystals with well-defined specific exposed facets were synthesized via controllable reduction of their CoO counterparts while retaining the same scale of particle size. Three different catalysts, i.e. hexagonal close-packed (hcp) Co pyramid with (10-11) and rodlike with (10-10) facets, as well as face-centred cubic (fcc) Co octahedron with (111) exposed were obtained and studied for Fischer-Tropsch synthesis (FTS) reaction. No noticeable changes of either the shape or the exposed facets were found under practical FTS reaction conditions. The hcp (10-11) facet exhibits the highest FTS activity and C5+ product selectivity with the lowest apparent activation energy and CH4 selectivity. Theoretical calculations of the energy barrier for CO dissociation and methanation of the reaction intermediate CHx rationalize the experimental results.

Revealing the Role of Electrocatalyst Crystal Structure on Oxygen Evolution Reaction with Nickel as an Example

Establishing a correlation between the crystal structure and electrocatalytic activity is crucial to the rational design of high performance electrocatalysts. In this work, taking the widely investigated nickel (Ni) based nonprecious oxygen evolution reaction (OER) catalyst as an example, for the first time, it is reported that the crystal structure plays a critical role in determining the OER performance. Similar-sized nickel nanoparticles but in different hexagonal close-packed phase and face-centered cubic phase coated with N-doped carbon shells, noted as hcp-Ni@NC and fcc-Ni@NC, are successfully prepared, respectively, in which the N-coated carbon shell structures were also similar. Surprisingly, a dramatically enhanced OER performance of hcp-Ni@NC in comparison with fcc-Ni@NC is observed. The hcp-Ni@NC only requires 305 mV overpotential to achieve the current density of 10 mA cm^-2 , which is 55 mV lower than that of fcc-Ni@NC, which can be ascribed to the influence of nickel crystal phase on the electron structure of N-doped carbon shell. This finding will bring new thinking toward the rational design of high performance non-noble metal electrocatalysts.

Syntheses and Properties of Metal Nanomaterials with Novel Crystal Phases

In recent decades, researchers have devoted tremendous effort into the rational design and controlled synthesis of metal nanomaterials with well-defined size, morphology, composition, and structure, and great achievements have been reached. However, the crystal-phase engineering of metal nanomaterials still remains a big challenge. Recent research has revealed that the crystal phase of metal nanomaterials can significantly alter their properties, arising from the distinct atomic arrangement and modified electronic structure. Until now, it has been relatively uncommon to synthesize metal nanomaterials with novel crystal phases in spite of the fact that these nanostructures would be promising for various applications. Here, the research progress regarding the fine control of noble metal (Au, Ag, Ru, Rh, Pd) and non-noble metal (Fe, Co, Ni) nanomaterials with novel crystal phases is reviewed. First, synthesis strategies and their phase transformations are summarized, while highlighting the peculiar characteristics of each element. The phase-dependent properties are then discussed by providing representative examples. Finally, the challenges and perspectives in this emerging field are proposed.

Assembly and activation of supported cobalt nanocrystal catalysts for the Fischer–Tropsch synthesis

Low-temperature oxidation of cobalt nanocrystals is the preferred treatment to obtain the most uniformly distributed and active Fischer–Tropsch synthesis catalyst.

Tuning Surface Properties of Low Dimensional Materials via Strain Engineering

The promising and versatile applications of low dimensional materials are largely due to their surface properties, which along with their underlying electronic structures have been well studied. However, these materials may not be directly useful for applications requiring properties other than their natal ones. In recent years, strain has been shown to be an additionally useful handle to tune the physical and chemical properties of materials by changing their geometric and electronic structures. The strategies for producing strain are summarized. Then, the electronic structure of quasi-two dimensional layered non-metallic materials (e.g., graphene, MX2, BP, Ge nanosheets) under strain are discussed. Later, the strain effects on catalytic properties of metal-catalyst loaded with strain are focused on. Both experimental and computational perspectives for dealing with strained systems are covered. Finally, an outlook on engineering surface properties utilizing strain is provided.