Negative Pressure Membrane Distillation for Excellent Gypsum Scaling Resistance and Flux Enhancement

Improving membrane distillation performance by Fe(II) activated sodium percarbonate oxidation during the treatment of shale gas produced water

Membrane distillation (MD) offers promise for recycling shale gas produced water (SGPW), while membrane fouling is still a major obstacle in standalone MD. Herein, sodium percarbonate (SPC) oxidation was proposed as MD pretreatment, and the performance of the single MD, SPC-MD hybrid process and Fe(II)/SPC-MD hybrid process for SGPW treatment were systematically evaluated. Results showed that compared to raw SGPW, the application of SPC and Fe(II)/SPC led to the decrease of the fluorescent organics by 28.54 % and 54.52 %, respectively. The hydrophobic fraction decreased from 52.75 % in raw SGPW to 37.70 % and 27.20 % for SPC and Fe(II)/SPC, respectively, and the MD normalized flux increased from 0.19 in treating raw SGPW to 0.65 and 0.81, respectively. The superiority of SPC oxidation in reducing the deposited membrane foulants and restoring membrane properties was further confirmed through scanning electron microscopy observation, attenuated total reflection fourier transform infrared, water contact angle and surface tension analyses of fouled membranes. Correlation analysis revealed that hydrophobic/hydrophilic matters and fluorescent organics in SGPW took a crucial role in MD fouling. The mechanism of MD fouling mitigation by Fe(II)/SPC oxidation was attributed to the decrease in concentrations and hydrophobicity of organic by synergistic oxidation, coagulation and adsorption.

Ultra-antiwetting Membrane for Hypersaline Water Crystallization in Membrane Distillation

Membrane distillation (MD) has great potential in the management of hypersaline water for zero liquid discharge (ZLD) due to its high salinity tolerance. However, the membrane wetting issue significantly restricts its practical application. In this study, a composite membrane tailored for extreme concentrations and even crystallization of hypersaline water is synthesized by coating a commercial hydrophobic porous membrane with a composite film containing a dense polyamide layer, a cation exchange layer (CEL), and an anion exchange layer (AEL). When used in direct contact MD for treating a 100 g L-1 NaCl hypersaline solution, the membrane achieves supersaturation of feed solution and a salt crystal yield of 38.0%, with the permeate concentration at <5 mg L-1. The composite membrane also demonstrates ultrahigh antiwetting stability in 360 h of long-term operation. Moreover, ion diffusion analysis reveals that the ultrahigh wetting resistance of the composite membrane is attributed to the bipolar AEL and CEL that eliminate ion crossover. The literature review elucidates that the composite membrane is superior to state-of-the-art membranes. This study demonstrates the great potential of the composite membrane for direct crystallization of hypersaline water, offering a promising approach to filling the gap between reverse osmosis and conventional thermal desalination processes for ZLD application.

The Roles of Oil-Water Interfaces in Forming Ultrasmall CaSO4 Nanoparticles

In natural and engineered environmental systems, calcium sulfate (CaSO4) nucleation commonly occurs at dynamic liquid-liquid interfaces. Although CaSO4 is one of the most common minerals in oil spills and oil-water separation, the mechanisms driving its nucleation at these liquid-liquid interfaces remain poorly understood. In this study, using in situ small-angle X-ray scattering (SAXS), we examined CaSO4 nucleation at oil-water interfaces and found that within 60 minutes of reaction, short rod-shaped nanoparticles (with a radius of gyration (Rg) of 17.2 ± 2.7 nm and a length of 38.2 ± 5.8 nm) had formed preferentially at the interfaces. Wide-angle X-ray scattering (WAXS) analysis identified these nanoparticles as gypsum (CaSO4·2H2O). In addition, spherial nanoparticles measuring 4.1 nm in diameter were observed at oil-water interfaces, where surface-enhanced Raman spectroscopy (SERS) revealed an elevated pH compared to the bulk solution. The negatively charged oil-water interfaces preferentially adsorb calcium ions, collectively promoting CaSO4 formation there. CaSO4 particle formation at the oil-water interface follows a nonclassical nucleation (N-CNT) pathway by forming ultrasmall amorphous spherical particles which then aggregate to form intermediate nanoparticles, subsequently growing into nanorod-shaped gypsum. These findings of this study provide insights into mineral scaling during membrane separation and can inform more efficient oil transport in energy recovery systems.

Scaling behavior in membrane distillation: Effect of Biopolymers and Antiscalants

Fouling and scaling are inherent characteristics of membrane-based separation. They lead to a reduced membrane throughput. In the case of membrane distillation (MD), they can possibly result in pore wetting and irreversible failure to sustain the mass transfer interface. Most prior research on understanding fouling and scaling uses indirect measurements (flux) or ex-situ analyses methods (such as SEM and EDX), which limit the outcomes to indirect qualitative conclusions. Particularly, studying scaling tends to be more challenging due to the complexity of the experiments and the method of investigation; it is imperative to distinguish the contributions from the bulk phase and heterogeneous nucleation. In this work, we established a non-invasive, in-situ, real-time imaging experimental apparatus to study the scaling mechanism. Our experimental setup assisted us in distinguishing distinct phases of scaling during the filtration tests. We studied the scaling mechanism of various single-component systems (sodium chloride, strontium sulfate, calcium sulfate, and calcium carbonate) in vacuum MD filtration. The effect of natural organic matter and antiscalants on gypsum scaling were systematically investigated. Overall, organic fouling on the membrane surface expedited heterogeneous crystallization while decelerating crystal growth in the bulk phase. For instance, deposited humic acid (HA) on the membrane surface promoted gypsum heterogeneous nucleation on the membrane surface due to the interactions between HA carboxylic functional groups and calcium ions. The adsorption of HA on the salt crystal also decelerated crystal growth in the bulk phase. Antiscalants delayed and decelerated both crystal nucleation and crystal growth. PAA, a polycarboxylate antiscalant at 5 ppm, was found to effectively delay the onset of nucleation and crystal growth in the bulk phase, while phosphorous antiscalants at 5 ppm only delayed the onset of nucleation in the bulk phase with a negligible influence on crystal growth. Real-time, in-situ, and non-invasive monitoring shed light on the scaling mechanism and can further be used to identify mitigation strategies.

Bubble Turbulent Gas-Permeable Membrane for Ammonia Recovery from Swine Wastewater: Mass Transfer Enhancement and Antifouling Mechanisms

Recovering ammonium from swine wastewater employing a gas-permeable membrane (GM) has potential but suffers from the limitations of unattractive mass transfer and poor-tolerance antifouling properties. Turbulence is an effective approach to enhancing the release of volatile ammonia from wastewater while relying on interfacial disturbance to interfere with contaminant adhesion. Herein, we design an innovative gas-permeable membrane coupled with bubble turbulence (BT-GM) that enhances mass transfer while mitigating membrane fouling. Bubbles act as turbulence carriers to accelerate the release and migration of ammonia from the liquid phase, increasing the ammonia concentration gradient at the membrane-liquid interface. In comparison, the ammonium mass transfer rate of the BT-GM process applied to real swine wastewater is 38% higher than that of conventional GM (12 h). Through a computational fluid dynamics simulation, the turbulence kinetic energy of BT-GM system is 3 orders of magnitude higher than that of GM, and the effective mass transfer area is nearly 3 times that of GM. Seven batches of tests confirmed that the BT-GM system exhibits remarkable antifouling ability, broadens its adaptability to complex water quality, and practically promotes the development of sustainable resource recycling.

Engineering Multinanochannel Polymer-Intercalated Graphene Oxide Membrane for Strict Volatile Sieving in Membrane Distillation

Graphene oxide (GO) membranes enabled by subnanosized diffusion channels are promising to separate small species in membrane distillation (MD). However, the challenge of effectively excluding small volatiles in MD persists due to the severe swelling and subsequent increase in GO interlamination spacing upon direct contact with the hot feed. To address this issue, we implemented a design in which a polymer is confined between the GO interlaminations, creating predominantly 2D nanochannels centered around 0.57 nm with an average membrane pore size of 0.30 nm. Compared to the virginal GO membrane, the polymer-intercalated GO membrane exhibits superior antiswelling performance, particularly at a high feed temperature of 60 °C. Remarkably, the modified membrane exhibited a high flux of approximately 52 L m-2 h-1 and rejection rates of about 100% for small ions and 98% for volatile phenol, with a temperature difference of 40 °C. Molecular dynamics simulations suggest that the sieving mechanisms for ions and volatiles are facilitated by the narrowed nanochannels within the polymer network situated between the 2D nanochannels of GO interlaminations. Concurrently, the unrestricted permeation of water molecules through the multinanochannel GO membrane encourages high-flux desalination of complex hypersaline wastewater.

Mineral scaling induced membrane wetting in membrane distillation for water treatment: Fundamental mechanism and mitigation strategies

The scaling-induced wetting phenomenon seriously affects the application of membrane distillation (MD) technology in hypersaline wastewater treatment. Unlike the large amount of researches on membrane scaling and membrane wetting, scaling-induced wetting is not sufficiently studied. In this work, the current research evolvement of scaling-induced wetting in MD was systematically summarized. Firstly, the theories involving scaling-induced wetting were discussed, including evaluation of scaling potential of specific solutions, classical and non-classical crystal nucleation and growth theories, observation and evolution of scaling-induced processes. Secondly, the primary pretreatment methods for alleviating scaling-induced wetting were discussed in detail, focusing on adding agents composed of coagulation, precipitation, oxidation, adsorption and scale inhibitors, filtration including granular filtration, membrane filtration and mesh filtration and application of external fields including sound, light, heat, electromagnetism, magnetism and aeration. Then, the roles of operation conditions and cleaning conditions in alleviating scaling-induced wetting were evaluated. The main operation parameters included temperature, flow rate, pressure, ultrasound, vibration and aeration, while different types of cleaning reagents, cleaning frequency and a series of assisted cleaning measures were summarized. Finally, the challenges and future needs in the application of nucleation theory to scaling-induced wetting, the speculation, monitoring and mitigation of scaling-induced wetting were proposed.

A Comparative Analysis of Pervaporation and Membrane Distillation Techniques for Desalination Utilising the Sweeping Air Methodology with Novel and Economical Pervaporation Membranes

This study used the sweeping air approach to conduct a comparative analysis of pervaporation (PV) and membrane distillation (MD) in the context of desalinating saline/hypersaline water. An experimental setup of the sweeping air arrangement was designed and built at a laboratory size to conduct the research. The desalination process using PV used innovatively designed cellulose acetate (CA) membranes specifically adapted for this purpose. Conversely, in the studies involving MD, hydrophobic polytetrafluoroethylene (PTFE) membranes were utilised. CA membranes were fabricated in our laboratory using the phase inversion approach. The physicochemical characteristics of the membranes were assessed using many methodologies, including FTIR spectroscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), contact angle measurement, and water uptake analysis. This facilitated a more comprehensive comprehension of the impact of the alkaline treatment on these features. The variables that were examined included the kind of membrane, the pore size of the PTFE membrane, the composition of the casting solution of CA, the concentration of the feed solution, the temperature of the feed, and the temperature of the condenser cooling water. The morphologies of the membranes were examined using SEM. The study's findings indicated that the use of MD resulted in a greater flow and a remarkable percentage of salt rejection (% SR). Furthermore, it was observed that the flux was positively correlated with the feed temperature, while it exhibited an inverse relationship with the cooling water temperature. Moreover, it was observed that the impact of the pore size of the PTFE membrane on the desalination process was found to be minimal. The most optimal outcomes obtained were 13.35 kg/m2 h with a percentage salt rejection (% SR) of 99.86, and 17.96 kg/m2 h with a % SR of 99.83 at a temperature of 70 °C, while using MD and PV technologies, respectively. Furthermore, both methods demonstrated the capability to desalinate very salty solutions with a salinity level of up to 160 g/L, thereby yielding potable water in a single step.

Fenton pretreatment to mitigate membrane distillation fouling during treatment of landfill leachate membrane concentrate: Performance and mechanism

Membrane distillation (MD) is regarded as a promising technology for treatment of landfill leachate membrane concentrate (LLMC) due to its merits of low cost and high rejection of non-volatile components. However, the high concentration of pollutants in the wastewater will cause severe membrane fouling, resulting in costly cleaning and maintenance. In this study, Fenton pretreatment was applied to alleviate membrane fouling during MD treatment of LLMC. Compared to rapid flux decline of 88.2% at concentration factor (CF) of 3 for raw LLMC, MD flux only decreased by 17.4% at CF = 6 for treating acidic Fenton effluent without subsequent pH adjustment (Fe2+ and H2O2 concentration were 600 mg/L and 1457 mg/L, respectively). The pH neutralization of Fenton effluent or merely acidification of LLMC could not achieve such excellent fouling mitigation. It was concluded that both oxidation and acidification were critical and the collaboration mechanism was revealed to explain low membrane fouling. Firstly, Fenton oxidation removed organic contaminants, reduced the hydrophobicity of organic substances and increased the percentage of carboxylic group within LLMC. Thus, hydrophobic (HP) attraction was weakened but multivalent cation bridging became dominant fouling mechanism for neutral Fenton effluent. Then, acidification weakened multivalent cation bridging by inhibiting the deprotonation of carboxylic group, further mitigating membrane fouling. However, acidification of LLMC caused more severe organic fouling due to decrease in electrostatic (EL) repulsion. In addition to low membrane fouling, satisfactory total organic carbon (TOC) rejection rate of 96.23% was achieved during combined Fenton-MD process. This study demonstrated that Fenton pretreatment without pH neutralization could effectively alleviate MD fouling and elucidated the synergistic mechanism between oxidation and acidification for fouling mitigation.

Quasi-critical condition to balance the scaling and membrane lifespan tradeoff in hypersaline water concentration

Mineral scaling is an inconvenient obstacle for membrane distillation in hypersaline wastewater concentration applications, compromising membrane lifespan to maintain high water recovery. Although various measures are devoted to alleviating mineral scaling, the uncertainty and complexity of scale characteristics make it difficult to accurately identify and effectively prevent. Herein, we systematically elucidate a practically applicable principle to balance the trade-off between mineral scaling and membrane lifespan. Through experimental demonstration and mechanism analysis, we find a consistent concentration phenomenon of hypersaline concentration in different situations. Based on the characteristics of the binding force between the primary scale crystal and the membrane, the quasi-critical concentration condition is sought to prevent the accumulation and intrusion of mineral scale. The quasi-critical condition achieves the maximum water flux on the premise of guaranteeing the membrane tolerance, and the membrane performance can be restored by undamaged physical cleaning. This report opens up an informative horizon for circumventing the inexplicable scaling explorations and develops a universal evaluation strategy to provide technical support for membrane desalination.

Hierarchically Structured Nanoparticle-Free Omniphobic Membrane for High-Performance Membrane Distillation

The functional loss of membranes caused by pore wetting, mineral scaling, or structural instability is a critical challenge in membrane distillation (MD), which primarily hinders its practical applications. Herein, we propose a novel and facile strategy to fabricate omniphobic membranes with exceptionally robust MD performance. Specifically, a substrate with a hierarchical re-entrant architecture was constructed via spray-water-assisted non-solvent-induced phase separation (SWNIPS), followed by a direct fluorinated surface decoration via "thiol-ene" click chemistry. Deionized (DI) water contact angle measurements revealed an ultrahigh surface water contact angle (166.8 ± 1.8°) and an ultralow sliding angle (3.6 ± 1.1°) of the resultant membrane. Destructive abrasion cycle and ultrasonication tests confirmed its structural robustness. Moreover, the membrane possessed excellent wetting resistance, as evidenced by the prevention of membrane pore penetration by all low-surface-tension testing liquids, allowing stable long-term MD operation to treat brine wastewater with a surfactant content of 0.6 mM. In a desalination experiment using shale gas wastewater, the omniphobic membrane exhibited robust MD performance, achieving a high water recovery ratio of ∼60% without apparent changes in water flux and permeate conductivity over the entire membrane process. Overall, our study paves the way for a nanoparticle-free methodology for the scalable fabrication of high-performance MD membranes with surface omniphobicity and structural robustness in hypersaline wastewater treatment.

Enhancing Thermo-Osmotic Low-Grade Heat Recovery by Applying a Negative Pressure to the Feed

A newly developed technology, thermo-osmotic energy conversion (TOEC), is supposed to convert low-grade heat into power. However, the performance of existing TOEC experiments is deficient. This paper discusses the feasibility of strengthening TOEC by applying negative pressure to the feed liquid, which can reduce air pressure in the membrane pores and molecular diffusion resistance. Theoretical calculation shows that when the cooling and heating temperatures are 40 and 80 °C, respectively, and the transmembrane pressure difference is 5.0 MPa, the TOEC system with a negative pressure of 0.5 bar at the feed side can approach an efficiency of 3.01% and a power density of 16.85 W m-2, which increases by 20% and 27% compared with no negative pressure, respectively. Given the nonuniformity in the real system, computational fluid dynamics simulation is used to obtain the correction factor, which is then used to revise the theory prediction results for the first time. Moreover, a lab-scale experiment also proves that a negative pressure at the feed benefits the performance of the TOEC device. Overall, this research presents a feasible method to enhance a TOEC system, which may promote the development of a more-efficiently TOEC system for low-grade heat utilization.