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Rayung M, Ghani NA, Hasanudin N. A review on vegetable oil-based non isocyanate polyurethane: towards a greener and sustainable production route. RSC Adv 2024; 14:9273-9299. [PMID: 38505386 PMCID: PMC10949916 DOI: 10.1039/d3ra08684d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/20/2023] [Accepted: 02/26/2024] [Indexed: 03/21/2024] Open
Abstract
The transition from conventional polyurethane (PU) to non isocyanate polyurethane (NIPU) is driven mainly by safety concerns, environmental considerations, and sustainability issues associated with the current PU technology. NIPU has emerged as a promising alternative, addressing limitations related to traditional PU production. There has been increasing interest in bio-based NIPU aligning with the aspiration for green materials and processes. One important biomass resource for the development of bio-based NIPU is vegetable oil, an abundant, renewable, and relatively low cost feedstock. As such, this review aims to provide insight into the progression of NIPU derived from vegetable oils. This article highlights the synthetic and green approach to NIPU production, emphasizing the method involving the polyaddition reaction of cyclic carbonates and amines. The review includes case studies on vegetable oil-based NIPU and perspectives on their properties. Further, discussions on the potential applications and commercial importance of PU and NIPU are included. Finally, we offer perspectives on possible research directions and the future prospects of NIPU, contributing to the ongoing evolution of PU technology.
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Affiliation(s)
- Marwah Rayung
- School of Wood Industry, Faculty of Applied Sciences, Universiti Teknologi MARA, Cawangan Pahang Kampus Jengka 26400 Bandar Tun Razak Pahang Malaysia
| | - Noraini Abd Ghani
- Centre of Research in Ionic Liquids, Universiti Teknologi PETRONAS Seri Iskandar 32610 Perak Malaysia
- Fundamental and Applied Science Department, Universiti Teknologi PETRONAS Seri Iskandar 32610 Perak Malaysia
| | - Norhafizah Hasanudin
- Terra Mineral Lab Sdn Bhd Level 16, Perak Techno Trade Centre Bandar Meru Jaya, Off Jalan Jelapan Ipoh 30020 Perak Darul Ridzuan Malaysia
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Montenegro JAS, Ries A, Silva IDS, Luna CBB, Souza AL, Wellen RMR. Enzymatic and Synthetic Routes of Castor Oil Epoxidation. Polymers (Basel) 2023; 15:polym15112477. [PMID: 37299276 DOI: 10.3390/polym15112477] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/19/2023] [Revised: 05/23/2023] [Accepted: 05/24/2023] [Indexed: 06/12/2023] Open
Abstract
Epoxidation of castor oil in synthetic and enzymatic routes was carried out in order to promote a system with less environmental impact. The epoxidation reactions of castor oil compounds upon addition of lipase enzyme with and without acrylic immobilization and with reaction times of 24 and 6 h, as well as the synthetic compounds upon addition of Amberlite resin and formic acid, were investigated using Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance in hydrogen molecules (1H-NMR). The analysis indicated that the enzymatic reactions (6 h) and synthetic reactions provided a conversion from 50 to 96% and epoxidation from 25 to 48%, resulting from peak stretching and signal disintegration in the hydroxyl region due to the appearance of H2O in the interaction of peracid with catalyst. In systems without toluene, a dehydration event with a peak absorbance of 0.02 AU, indicating a possible vinyl group at 2355 cm-1 in enzymatic reactions without acrylic immobilization, was observed and resulted in a selectivity of 2%. In the absence of a solid catalyst, an unsaturation conversion of castor oil above 90% was achieved; however, this catalyst is necessary for the epoxidation to take place, whereas the lipase enzyme becomes able of epoxidizing and dehydrating the castor oil upon changing the time or reaction system. The conversation from 28 to 48% of solid catalysts (Amberlite and lipase enzyme) displays their importance to the instauration conversion of castor oil into oxirane rings.
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Affiliation(s)
- Juliana A S Montenegro
- Materials Engineering Department, Federal University of Paraíba, João Pessoa 58051-900, Brazil
| | - Andreas Ries
- Multidisciplinary Center for Technological Investigations, National University of Asunción, San Lorenzo University Campus, San Lorenzo 111421, Paraguay
| | - Ingridy D S Silva
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Campina Grande 58249-140, Brazil
| | - Carlos B B Luna
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Campina Grande 58249-140, Brazil
| | - Antônia L Souza
- Chemistry Department, Federal University of Paraíba, João Pessoa 58051-900, Brazil
| | - Renate M R Wellen
- Materials Engineering Department, Federal University of Paraíba, João Pessoa 58051-900, Brazil
- Academic Unit of Materials Engineering, Federal University of Campina Grande, Campina Grande 58249-140, Brazil
- Chemistry Department, Federal University of Paraíba, João Pessoa 58051-900, Brazil
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Hájek M, Hájek T, Kocián D, Frolich K, Peller A. Epoxidation of Methyl Esters as Valuable Biomolecules: Monitoring of Reaction. Molecules 2023; 28:molecules28062819. [PMID: 36985791 PMCID: PMC10053758 DOI: 10.3390/molecules28062819] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/10/2023] [Revised: 03/13/2023] [Accepted: 03/18/2023] [Indexed: 03/30/2023] Open
Abstract
The paper is focused on the epoxidation of methyl esters prepared from oil crops with various profiles of higher fatty acids, especially unsaturated, which are mainly contained in the non-edible linseed and Camelina sativa oil (second generation). The novelty consists in the separation and identification of all products with oxirane ring formed through a reaction and in the determination of time course. Through the epoxidation, many intermediates and final products were formed, i.e., epoxides with different number and/or different position of oxirane rings in carbon chain. For the determination, three main methods (infrared spectroscopy, high-pressure liquid chromatography and gas chromatography with mass spectrometry) were applied. Only gas chromatography enables the separation of individual epoxides, which were identified on the base of the mass spectra, molecule ion and time course of products. The determination of intermediates enables: (i) control of the epoxidation process, (ii) determination of the mixture of epoxides in detail and so the calculation of selectivity of each product. Therefore, the epoxidation will be more environmentally friendly especially for advanced applications of non-edible oil crops containing high amounts of unsaturated fatty acids.
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Affiliation(s)
- Martin Hájek
- Department of Physical Chemistry, Faculty of Chemical Technology, University of Pardubice, Studentská 95, 532 10 Pardubice, Czech Republic
| | - Tomáš Hájek
- Department of Analytical Chemistry, Faculty of Chemical Technology, University of Pardubice, Studentská 95, 532 10 Pardubice, Czech Republic
| | - David Kocián
- Department of Physical Chemistry, Faculty of Chemical Technology, University of Pardubice, Studentská 95, 532 10 Pardubice, Czech Republic
| | - Karel Frolich
- Department of Physical Chemistry, Faculty of Chemical Technology, University of Pardubice, Studentská 95, 532 10 Pardubice, Czech Republic
| | - András Peller
- Faculty of Chemical and Food Technology, Slovak University of Technology in Bratislava, Radlinského 9, 81237 Bratislava, Slovakia
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Liu N, Wan B, Zhang Z, Fang X, Lin X, Wang Y, Tang J, Bai X, Li Y, Yao Y, Zhou G. Self-healing waterborne polyurethane coatings with high transparence and haze via cellulose nanocrystal stabilized linseed oil Pickering emulsion. Int J Biol Macromol 2023; 235:123830. [PMID: 36842743 DOI: 10.1016/j.ijbiomac.2023.123830] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/30/2022] [Revised: 02/12/2023] [Accepted: 02/21/2023] [Indexed: 02/28/2023]
Abstract
Protection coatings with self-healing ability can significantly enhance their anti-corrosion properties and service life. In this study, self-healing waterborne polyurethane (WPU) coatings with high transparence and haze were facile fabricated via cellulose nanocrystal (CNC) stabilized linseed oil (LO) Pickering emulsion. Sustainable CNCs displayed outstanding emulsifying ability and stability to stabilize LO Pickering emulsion. The size of LO Pickering emulsion droplets decreases with the CNC concentration, while the emulsion fraction and surface coverage by CNCs increase with CNC concentration, leading to a more stable Pickering emulsion. The self-healing rates of WPU coatings at varied time, temperature, CNC and catalyst concentration were investigated. Higher temperature, larger emulsion droplets, and with driers employed as catalysts generally lead to faster self-healing rate. The WPU self-healing coatings displayed much better abrasion resistance and mechanical properties than pristine WPU due to the incorporation of CNCs. Moreover, the WPU self-healing coatings show a high transparence and haze due to light scattering, and their applications as coatings of lamp covers and glass to achieve uniform light distribution and privacy protection with high light transmission were further demonstrated.
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Affiliation(s)
- Nana Liu
- SCNU-TUE Joint Lab of Device Integrated Responsive Materials (DIRM), National Center for International Research on Green Optoelectronics, South China Normal University, Guangzhou 510006, China; Guangdong Provincial Key Laboratory of Optical Information Materials and Technology & Institute of Electronic Paper Displays, South China Academy of Advanced Optoelectronics, South China Normal University, Guangzhou 510006, China
| | - Bolin Wan
- SCNU-TUE Joint Lab of Device Integrated Responsive Materials (DIRM), National Center for International Research on Green Optoelectronics, South China Normal University, Guangzhou 510006, China; Guangdong Provincial Key Laboratory of Optical Information Materials and Technology & Institute of Electronic Paper Displays, South China Academy of Advanced Optoelectronics, South China Normal University, Guangzhou 510006, China
| | - Zhen Zhang
- SCNU-TUE Joint Lab of Device Integrated Responsive Materials (DIRM), National Center for International Research on Green Optoelectronics, South China Normal University, Guangzhou 510006, China; Guangdong Provincial Key Laboratory of Optical Information Materials and Technology & Institute of Electronic Paper Displays, South China Academy of Advanced Optoelectronics, South China Normal University, Guangzhou 510006, China.
| | - Xiong Fang
- SCNU-TUE Joint Lab of Device Integrated Responsive Materials (DIRM), National Center for International Research on Green Optoelectronics, South China Normal University, Guangzhou 510006, China; Guangdong Provincial Key Laboratory of Optical Information Materials and Technology & Institute of Electronic Paper Displays, South China Academy of Advanced Optoelectronics, South China Normal University, Guangzhou 510006, China
| | - Xiaoming Lin
- SCNU-TUE Joint Lab of Device Integrated Responsive Materials (DIRM), National Center for International Research on Green Optoelectronics, South China Normal University, Guangzhou 510006, China; Guangdong Provincial Key Laboratory of Optical Information Materials and Technology & Institute of Electronic Paper Displays, South China Academy of Advanced Optoelectronics, South China Normal University, Guangzhou 510006, China
| | | | - Juntao Tang
- Hunan Key Laboratory of Micro & Nano Materials Interface Science, College of Chemistry and Chemical Engineering, Central South University, Changsha 410083, China.
| | - Xiaoxia Bai
- School of Advanced Materials and Nanotechnology, Xidian University, Xi'an 710126, China.
| | - Yingzhan Li
- The Key Laboratory of Advanced Textile Materials and Manufacturing Technology, Ministry of Education, Zhejiang Sci-Tech University, Hangzhou 310018, China
| | - Yao Yao
- School of Automation Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China.
| | - Guofu Zhou
- SCNU-TUE Joint Lab of Device Integrated Responsive Materials (DIRM), National Center for International Research on Green Optoelectronics, South China Normal University, Guangzhou 510006, China; Guangdong Provincial Key Laboratory of Optical Information Materials and Technology & Institute of Electronic Paper Displays, South China Academy of Advanced Optoelectronics, South China Normal University, Guangzhou 510006, China
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Gómez-Coca RB, Pérez-Camino MDC, Moreda W. The Mineral Oil Hydrocarbon Paradox in Olive Pomace Oils. Foods 2023; 12:foods12030434. [PMID: 36765963 PMCID: PMC9914016 DOI: 10.3390/foods12030434] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/16/2022] [Revised: 01/05/2023] [Accepted: 01/10/2023] [Indexed: 01/18/2023] Open
Abstract
The aim of this work was to understand the actual content of mineral oil hydrocarbons (MOH) in olive pomace oil in order to contribute to the monitoring requested by EFSA for the food groups making a relevant impact on human background exposure. Such information will complement both the information inferred from the limits established by the EU and the interpretation of the coming toxicological risk assessment. At the same time, the origin of such a group of compounds is discussed. From the raw material to the commercial product, olive pomace oils were sampled and analyzed at different points and/or conditions. Through the ultimate online HPLC-GC-FID system, we gathered information on the MOH concentrations and molecular mass profiles (C-fractions), and through GCxGC-TOF/MS, we identified the key structures that prove the innocuousness of the mineral oil aromatic hydrocarbon (MOAH) fraction. Our approaches provided chromatographic signals on the C10-C50 range, rendering 33-205 mg/kg mineral oil saturated hydrocarbon (MOSH) and 2-55 mg/kg MOAH in the commercial product. The results confirmed that the C25-C35 cut is the main fraction to which humans are exposed via olive pomace oil, showing concentrations highly dependent on the extraction process. Moreover, the identification of the main MOAH groups showed that in olive pomace oil, mainly 1- and 2-ring species were present, being virtually free of the carcinogenic 3-7 ring aromatics.
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Bio-lubricant production based on epoxidized oleic acid derived dated palm oil using in situ peracid mechanism. INTERNATIONAL JOURNAL OF CHEMICAL REACTOR ENGINEERING 2022. [DOI: 10.1515/ijcre-2022-0161] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Abstract
Abstract
In recent years, research on the epoxidation of fatty acids has attracted a great deal of attention due to the increased need for eco-friendly epoxides generated from vegetable oils. The purpose of this research is to produce bio-lubricant from optimized epoxidized oleic acid by alcoholysis with methanol, tert-butyl alcohol, and ethanolamine. Epoxidation is carried out using in situ performic acid formation under a constant temperature of 60 °C where formic acid acts as an oxygen carrier and hydrogen peroxide acts as an oxygen donor. The determination of the optimum process parameters uses one factor at a time (OFAT) method and is based on the optimized process parameters until the maximum relative conversion to oxirane of 65% is achieved. The bio-lubricants are confirmed using the Fourier Transform Infrared (FTIR) analysis and the results show that the hydroxyl group is present at 3400 cm−1 of wavenumber. A kinetic modeling is performed using the MATLAB optimization tool. After 100 iterations, the reaction rate constant based on optimized epoxidized dated palm oil production were obtained as follows: k
11 = 0.4251 mol⋅L−1⋅min−1, k
12 = 11.345 mol⋅L−1⋅min−1, and k
2 = 0.6761 mol⋅L−1⋅min−1.
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Necolau MI, Damian CM, Olaret E, Iovu H, Balanuca B. Comparative Thermo-Mechanical Properties of Sustainable Epoxy Polymer Networks Derived from Linseed Oil. Polymers (Basel) 2022; 14:polym14194212. [PMID: 36236160 PMCID: PMC9570653 DOI: 10.3390/polym14194212] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/07/2022] [Revised: 09/29/2022] [Accepted: 10/06/2022] [Indexed: 11/16/2022] Open
Abstract
Considering its great industrial potential, epoxidized linseed oil (ELO) was crosslinked with different agents, both natural and synthetic: citric acid (CA, in the presence of water-W, or tetrahydrofuran-THF, as activator molecules) and Jeffamine D230, respectively, resulting bio-based polymeric matrices, studied further, comparatively, in terms of their properties, through different methods. Thermal curing parameters were established by means of Differential Scanning Calorimetry (DSC). Fourier transform Infrared Spectroscopy (FTIR) and DSC were used to identify the reactivity of each ELO-based formulation, discussing the influence of the employed curing systems under the conversion of the epoxy rings. Then, the obtained bio-based materials were characterized by different methods, establishing the structure-properties relation. Thermogravimetric analysis revealed higher thermal stability for the ELO_CA material when THF was used as an activator. Moreover, a higher glass transition temperature (Tg) with ~12 °C was registered for this material when compared with the one that resulted through the crosslinking of ELO with D230 conventional amine. Other important features, such as crosslink density, storage modulus, mechanical features, and water affinity, were discussed. Under the loop of a comprehensive approach, a set of remarkable properties were obtained for ELO_CA_THF material when compared with the one resulting from the crosslinking of ELO with the synthetic Jeffamine.
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Affiliation(s)
- Madalina Ioana Necolau
- Advanced Polymer Materials Group, University Politehnica of Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
| | - Celina Maria Damian
- Advanced Polymer Materials Group, University Politehnica of Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
| | - Elena Olaret
- Advanced Polymer Materials Group, University Politehnica of Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
| | - Horia Iovu
- Advanced Polymer Materials Group, University Politehnica of Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
- Academy of Romanian Scientists, 050044 Bucharest, Romania
| | - Brindusa Balanuca
- Advanced Polymer Materials Group, University Politehnica of Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
- Department of Organic Chemistry “C. Nenitescu”, University Politehnica of Bucharest, 1-7 Gh. Polizu Street, 011061 Bucharest, Romania
- Correspondence:
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Cogliano T, Russo V, Turco R, Santacesaria E, Di Serio M, Salmi T, Tesser R. Revealing the role of stabilizers in H2O2 for the peroxyformic acid synthesis and decomposition kinetics. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117488] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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