Microwave Heating-Induced Temperature Gradients in Liquid–Liquid Biphasic Systems

Temperature-dependent complex dielectric permittivity: a simple measurement strategy for liquid-phase samples

Microwaves (MWs) are an emerging technology for intensified and electrified chemical manufacturing. MW heating is intimately linked to a material's dielectric permittivity. These properties are highly dependent on temperature and pressure, but such datasets are not readily available due to the limited accessibility of the current methodologies to process-oriented laboratories. We introduce a simple, benchtop approach for producing these datasets near the 2.45 GHz industrial, medical, and scientific (ISM) frequency for liquid samples. By building upon a previously-demonstrated bireentrant microwave measurement cavity, we introduce larger pressure- and temperature-capable vials to deduce temperature-dependent permittivity quickly and accurately for vapor pressures up to 7 bar. Our methodology is validated using literature data, demonstrating broad applicability for materials with dielectric constant ε' ranging from 1 to 100. We provide new permittivity data for water, organic solvents, and hydrochloric acid solutions. Finally, we provide simple fits to our data for easy use.

In-situ exsolution of Fe-Ni alloy catalysts for H2 and carbon nanotube production from microwave plasma-initiated decomposition of plastic wastes

The management of plastic wastes has become an urgent issue due to the overconsumption of single-use plastic products. As a promising avenue for plastic waste valorization, chemical recycling by converting plastics into value-added products has attracted tremendous attention. In this paper, the Fe-Ni alloy catalysts via in-situ exsolution were employed for the straightforward microwave plasma-initiated decomposition of plastic wastes for high yield H₂ and carbon nanotubes. The partial substitution of Fe by Ni promoted in-situ exsolution of alloy nanoparticles homogeneously. Specifically, characterization results showed that the introduction of Ni modulated metal-support interaction, which further affected the crystalline phase, nanoparticle size and oxygen vacancies. The exsolved Fe-Ni alloy catalyst exhibited the highest catalytic activity, over which 96 % hydrogen of plastic wastes rapidly evolved out in the form of gas products accompanied with high-purity carbon nanotubes. The H₂ yield was 415 mmol·g^-1H_plastic, which exhibited an over 2 times improvement versus the supported catalyst. Moreover, the successive cycle test displayed the potential for converting plastic wastes into H₂-rich fuels and high-quality CNTs continuously. Generally, the in-situ exsolution strategy of Fe-Ni alloy catalysts contributed to the sustainable and high-efficient recycling of plastic wastes into H₂-rich gas products and carbon nanotubes under microwave plasma.

Microflow chemistry and its electrification for sustainable chemical manufacturing

Sustainability is vital in solving global societal problems. Still, it requires a holistic view by considering renewable energy and carbon sources, recycling waste streams, environmentally friendly resource extraction and handling, and green manufacturing. Flow chemistry at the microscale can enable continuous sustainable manufacturing by opening up new operating windows, precise residence time control, enhanced mixing and transport, improved yield and productivity, and inherent safety. Furthermore, integrating microfluidic systems with alternative energy sources, such as microwaves and plasmas, offers tremendous promise for electrifying and intensifying modular and distributed chemical processing. This review provides an overview of microflow chemistry, electrification, their integration toward sustainable manufacturing, and their application to biomass upgrade (a select number of other processes are also touched upon). Finally, we identify critical areas for future research, such as matching technology to the scale of the application, techno-economic analysis, and life cycle assessment.