Complexity and Challenges in Noncontact High Temperature Measurements in Microwave-Assisted Catalytic Reactors

Direct microwave energy input on a single cation for outstanding selective catalysis

Microwave (MW)-driven catalytic systems are attracting attention not only as an aggressive electrification strategy of the chemical industry but also as creating a unique catalytic reaction field that conventional equilibrium heating cannot achieve. This study unlocked direct and selective heating of single alkali metal cations in the pores of aluminosilicate zeolites under MW. Selectively heated Cs+ cations in FAU zeolite exhibited selective CH4 combustion performance, that is, COx generation at the heated Cs+ cations selectively occurred while side reactions in the low-temperature gas phase were suppressed. The Cs-O pair distribution function revealed by synchrotron-based in situ x-ray total scattering gave us direct evidence of peculiar displacement induced by MW, which was consistent with the results of molecular dynamics simulation mimicking MW heating. The concept of selective monoatomic heating by MW is expected to open a next stage in "microwave catalysis" science by providing physicochemical insights into "microwave effects."

Microwave-Assisted CO Oxidation over Perovskites as a Model Reaction for Exhaust Aftertreatment—A Critical Assessment of Opportunities and Challenges

We introduce a microwave (MW)-assisted heterogeneous catalytical setup, which we carefully examined for its thermal and performance characteristics. Although MW-assisted heterogeneous catalysis has been widely explored in the past, there is still need for attention towards the specific experimental details, which may complicate the interpretation of results and comparability in general. In this study we discuss technical and material related factors influencing the obtained data from MW-assisted heterogeneous catalysis, specifically in regards to the oxidation of carbon monoxide over a selected perovskite catalyst, which shall serve as a model reaction for exhaust gas aftertreatment. A high degree of comparability between different experiments, both in terms of setup and the catalysts, is necessary to draw conclusions regarding this promising technology. Despite significant interest from both fundamental and applied research, many questions and controversies still remain and are discussed in this study. A series of deciding parameters is presented and the influence on the data is discussed. To control these parameters is both a challenge but also an opportunity to gain advanced insight into MW-assisted catalysis and to develop new materials and processes. The results and discussion are based upon experiments conducted in a monomode MW-assisted catalysis system employing powdered solid-state perovskite oxides in a fixed bed reactor. The discussion covers critical aspects concerning the determination of the actual catalyst temperature, the homogeneity of the thermal distribution, time, and local temperature relaxation (i.e., thermal runaway effects and hotspot formation), particle size effects, gas flow considerations, and system design.

Enhanced catalytic performance of spinel-type Cu-Mn oxides for benzene oxidation under microwave irradiation

Microwave-assisted heterogeneous catalytic oxidation of benzene was investigated over Cu-Mn spinel oxides. The spinel oxides were synthesized by a coprecipitation method from metal nitrate hydrolysis in a solution using tetramethylammonium hydroxide (TMAH) as a precipitation reagent. The catalysts were characterized by X-ray diffraction, X-ray photoelectron spectroscopy, X-ray absorption fine structure, scanning electron microscopy, transmission electron microscope and H₂-temperature-programmed reduction studies. Microwave absorption by the Cu-Mn spinel oxide is mainly driven by dielectric losses (dielectric heating). Cu-Mn spinel oxide with a Cu/Mn ratio of 1 exhibited superior activity to single oxides under microwave heating, demonstrating lower apparent activation energy than that obtained under conventional heating. Microwave irradiation lowered the reaction temperature required for benzene oxidation compared with conventional heating. Transient tests were used to investigate the reactivity of oxygen species in the catalytic reaction, and the high reactivity of Cu-Mn spinel oxides was related to the high reactivity of lattice oxygen on the catalyst surface. The reactivity of the oxygen species was enhanced under microwave heating, leading to an enhanced benzene oxidation reaction. The combination of adsorption and catalytic oxidation processes using Cu-Mn spinel oxides and zeolites efficiently decomposed benzene at low concentrations.

Process Intensification in Chemical Reaction Engineering

In the present review article, the definitions and the most advanced findings within Process Intensification are collected and discussed. The intention is to give the readers the basic concepts, fixing the syllabus, as well as some relevant application examples of a discipline that is well-established and considered a hot topic in the chemical reaction engineering field at present.

Sustainable chemical processing of flowing wastewater through microwave energy

Iron oxide nanostructured catalysts have emerged as potential candidates for efficient energy conversion and electrochemical energy storage devices. However, synthesis and design of nanomaterial plays a key role in its performance and efficiency. Herein, we describe a one-pot solution combustion synthesis (SCS) of α-Fe₂O₃ with glycine as a fuel, and a subsequent reduction step to produce iron-containing catalysts (i.e., Fe₃O₄, Fe-Fe₃O₄, and Fe⁰). The synthesized iron-based nanoparticles were investigated for methyl orange (MO) degradation through Microwave (MW) energy under continuous flow conditions. Fe-Fe₃O₄ showed higher MO degradation efficiency than α-Fe₂O₃, Fe₃O₄ and Fe⁰ at low absorbed MW power (i.e. 5-80 W). The enhanced degradation efficiency is associated to the combination of higher availability of electron density and higher heating effect under MW energy. Investigation of dielectric properties showed relative dielectric loss of Fe₃O₄, Fe-Fe₃O₄, and Fe⁰ as 3847, 2010, and 1952, respectively. The calculated average local temperature by the comparative analysis of MW treatment with conventional thermal (CT) treatment showed a marked thermal effect of MW-initiated MO degradation. This work highlights the potential of microwave-driven water depollution under continuous-flow processing conditions and demonstrates the positive impact that earth-abundant Fe catalyst synthesized by green SCS method can have over the treatment of wastewater.

The effect of microwave irradiation on heterogeneous catalysts for Fischer–Tropsch synthesis

The work that has been carried out on microwave irradiation applied in catalyst preparation for drying, calcination or postsynthesis methods, and as a heating source for the Fischer–Tropsch reaction has been reviewed. It has been found that microwave irradiation can, in some cases, greatly enhance the performance of heterogeneous catalyst systems for Fischer–Tropsch synthesis. We have also summarized the advantages and drawbacks of using microwave irradiation in Fischer–Tropsch catalyst preparation and postsynthesis, and identified opportunities for future investigation.

Real-Time Facile Detection of the WO3 Catalyst Oxidation State under Microwaves Using a Resonance Frequency

Microwaves (MWs) are often used to enhance various heterogeneous catalytic reactions. Here, we demonstrate real-time monitoring of a catalyst's oxidation state in a microwave catalytic reaction using a resonance frequency. The changes in the catalyst's oxidation state during the reaction induced changes in the resonance frequency in the cavity resonator. The resonance frequency was not affected by 2-propanol adsorption, while the frequency decreased with the reduction of WO₃ → WO_3-x. That is, the redox state of the WO₃ catalyst could be detected using the resonance frequency. The oxidation state of the WO₃ catalyst was then directly observed by the resonance frequency during the dehydration reaction of 2-propanol by microwaves as a model reaction. Resonance frequency monitoring revealed that the enhanced dehydration of 2-propanol by microwaves was attributable to the reduction of the WO₃ catalyst. Moreover, the temporal changes in the oxidation state of the WO₃ catalyst detected by the resonance frequency coincided with that observed by operando Raman spectroscopy. Therefore, real-time resonance frequency monitoring allowed facile detection of the bulk catalyst oxidation state under microwaves without using any spectroscopic apparatus.

Probing the temperature of supported platinum nanoparticles under microwave irradiation by in situ and operando XAFS

Microwave irradiation can cause high local temperatures at supported metal nanoparticles, which can enhance reaction rates. Here we discuss the temperature of platinum nanoparticles on γ-Al₂O₃ and SiO₂ supports under microwave irradiation using the Debye-Waller factor obtained from in situ extended X-ray absorption fine structure (EXAFS) measurements. Microwave irradiation exhibits considerably smaller Deby-Waller factors than conventional heating, indicating the high local temperature at the nanoparticles. The difference in the average temperatures between the platinum nanoparticles and the bulk under microwaves reaches 26 K and 132 K for Pt/Al₂O₃ and Pt/SiO₂, respectively. As a result, Pt/SiO₂ exhibits considerably more reaction acceleration for the catalytic dehydrogenation of 2-propanol under microwave irradiation than Pt/Al₂O₃. We also find microwaves enhance the reduction of PtO_x nanoparticles by using operando X-ray absorption near edge structure (XANES) spectroscopy. The present results indicate that significant local heating of platinum nanoparticles by microwaves is effective for the acceleration of catalytic reactions.

Drastic Microwave Heating of Percolated Pt Metal Nanoparticles Supported on Al2O3 Substrate

Microwave (MW) heating of supported metal nanoparticles (NPs) presents attractive effects on catalysis such as the rapid heating processes and the enhancement of the reaction rate. Improving the heating property of the NPs, which act as the catalytic active sites, the MW effects will become more significant. Here we show a systematic study about the supported Pt NPs structure to improve the MW heating property. We found that the drastic heating was induced by a percolated Pt NPs structure, where the conduction electrons move around in the two-dimensional network. On the other hand, no heating was observed in an isolated Pt NPs system with the confined electrons. We conclude that the percolation of the Pt NPs giving the network structure is one of the important key factors for the efficient MW heating. The optimized Pt NPs catalyst leads to the dramatic MW effects on catalytic reactions.

Development of core–shell structured Mo2C@BN as novel microwave catalysts for highly effective direct decomposition of H2S into H2 and S at low temperature

Direct decomposition of hydrogen sulfide is an attractive approach for producing CO_x-free H₂ and S from a toxic and abundant waste gas.

An Overview of Temperature Issues in Microwave-Assisted Pyrolysis

Microwave-assisted pyrolysis is a promising thermochemical technique to convert waste polymers and biomass into raw chemicals and fuels. However, this process involves several issues related to the interactions between materials and microwaves. Consequently, the control of temperature during microwave-assisted pyrolysis is a hard task both for measurement and uniformity during the overall pyrolytic run. In this review, we introduce some of the main theoretical aspects of the microwaves–materials interactions alongside the issues related to microwave pyrolytic processability of materials.

Temperature Assessment Of Microwave-Enhanced Heating Processes

In this study, real-time and in-situ permittivity measurements under intense microwave electromagnetic fields are proposed as a powerful technique for the study of microwave-enhanced thermal processes in materials. In order to draw reliable conclusions about the temperatures at which transformations occur, we address how to accurately measure the bulk temperature of the samples under microwave irradiation. A new temperature calibration method merging data from four independent techniques is developed to obtain the bulk temperature as a function of the surface temperature in thermal processes under microwave conditions. Additionally, other analysis techniques such as Differential Thermal Analysis (DTA) or Raman spectroscopy are correlated to dielectric permittivity measurements and the temperatures of thermal transitions observed using each technique are compared. Our findings reveal that the combination of all these procedures could help prove the existence of specific non-thermal microwave effects in a scientifically meaningful way.

Escaping undesired gas-phase chemistry: Microwave-driven selectivity enhancement in heterogeneous catalytic reactors

Research in solid-gas heterogeneous catalytic processes is typically aimed toward optimization of catalyst composition to achieve a higher conversion and, especially, a higher selectivity. However, even with the most selective catalysts, an upper limit is found: Above a certain temperature, gas-phase reactions become important and their effects cannot be neglected. Here, we apply a microwave field to a catalyst-support ensemble capable of direct microwave heating (MWH). We have taken extra precautions to ensure that (i) the solid phase is free from significant hot spots and (ii) an accurate estimation of both solid and gas temperatures is obtained. MWH allows operating with a catalyst that is significantly hotter than the surrounding gas, achieving a high conversion on the catalyst while reducing undesired homogeneous reactions. We demonstrate the concept with the CO₂-mediated oxidative dehydrogenation of isobutane, but it can be applied to any system with significant undesired homogeneous contributions.

Perspectives of Microwaves-Enhanced Heterogeneous Catalytic Gas-Phase Processes in Flow Systems

The paper discusses the currents status and future perspectives of the utilization of microwaves, as a selective and locally controlled heating method, in heterogeneous catalytic flow reactors. Various factors related to the microwave-catalyst interaction and the design of microwave-assisted catalytic reactor systems are analyzed. The analysis clearly shows the superiority of the traveling-wave systems over the mono-mode and multi-mode cavity-based systems when it comes to the design and application of microwave flow reactors at relevant production scales.

Avoiding hot-spots in Microwave-assisted Pd/C catalysed reactions by using the biomass derived solvent γ-Valerolactone

Herein, we report the use of γ-valerolactone as a new biomass-derived reaction medium for microwave assisted organic synthesis. The interaction of this solvent with microwaves and its heating profile under microwave irradiation has been fully characterized for the first time, demonstrating its stability and the applicability in microwave assisted Pd/C catalysed reactions avoiding the arcing phenomena frequently observed in these conditions. The use of γ-valerolactone demonstrated to be compatible with aliphatic and aromatic amines in the hydrogen transfer Pd/C mediated synthesis of benzimidazoles.

Dry reforming of methane over Co–Mo/Al2O3 catalyst under low microwave power irradiation

In this work, microwave (MW) irradiation was used to activate Co/Al₂O₃, Mo/Al₂O₃, and Co–Mo/Al₂O₃ catalysts for dry reforming of methane (DRM) reactions.