110th Anniversary: Solvent Exchange in the Processing of Biopolymer Aerogels: Current Status and Open Questions

Creating and exploring carboxymethyl cellulose aerogels as drug delivery devices

Carboxymethyl cellulose (CMC) is a well-known cellulose derivative used in biomedical applications due to its biocompatibility and biodegradability. In this work, novel porous CMC materials, aerogels, were prepared and tested as a drug delivery device. CMC aerogels were made from CMC solutions, followed by non-solvent induced phase separation and drying with supercritical CO2. The influence of CMC characteristics and of processing conditions on aerogels' density, specific surface area, morphology and drug release properties were investigated. Freeze-drying of CMC solutions was also used as an alternative process to compare the properties of the as-obtained "cryogels" with those of aerogels. Aerogels were nanostructured materials with bulk density below 0.25 g/cm3 and high specific surface area up to 143 m2/g. Freeze drying yields highly macroporous materials with low specific surface areas (around 5-18 m2/g) and very low density, 0.01 - 0.07g/cm3. Swelling and dissolution of aerogels and cryogels in water and in a simulated wound exudate (SWE) were evaluated. The drug was loaded in aerogels and cryogels, and release kinetics in SWE was investigated. Drug diffusion coefficients were correlated with material solubility, morphology, density, degree of substitution and drying methods, demonstrating tuneability of new materials' properties in view of their use as delivery matrices.

The effect of synthesis conditions and process parameters on aerogel properties

Aerogels are remarkable nanoporous materials with unique properties such as low density, high porosity, high specific surface area, and interconnected pore networks. In addition, their ability to be synthesized from various precursors such as inorganics, organics, or hybrid, and the tunability of their properties make them very attractive for many applications such as adsorption, thermal insulation, catalysts, tissue engineering, and drug delivery. The physical and chemical properties and pore structure of aerogels are crucial in determining their application areas. Moreover, it is possible to tailor the aerogel properties to meet the specific requirements of each application. This review presents a comprehensive review of synthesis conditions and process parameters in tailoring aerogel properties. The effective parameters from the dissolution of the precursor step to the supercritical drying step, including the carbonization process for carbon aerogels, are investigated from the studies reported in the literature.

Biopolymer-Polysiloxane Double Network Aerogels

A new series of transparent aerogels of biopolymer-polysiloxane double networks is reported. Biopolymer aerogels have attracted much attention from green and sustainable aspects but suffered from strong hydrophilicity and difficulty to make homogeneous structures in nanoscale; these drawbacks are overcome by compositing with a polysiloxane network. Alginate-polymethylsilsesquioxane aerogel has high optical transparency, water repellency, comparable superinsulation property and improved bending flexibility compared to pure polymethylsilsesquioxane aerogel. The nanoscale homogeneity is realized by separating the crosslinking steps for two networks in a sequential protocol: condensation of siloxane bonds and metal-crosslinking of biopolymer. The crosslinking order, biopolymer-first or siloxane-first, and universality/limitation of biopolymer-crosslinker pairs are discussed to construct fundamental chemistry of double network systems for their further application potentials.

Pectin-based aerogel particles for drug delivery: Effect of pectin composition on aerogel structure and release properties

In this work, nanostructured pectin aerogels were prepared via a sol-gel process and subsequent drying under supercritical conditions. To this end, three commercially available citrus pectins and an in-house produced and enzymatically modified watermelon rind pectin (WRP) were compared. Then, the effect of pectin's structure and composition on the aerogel properties were analysed and its potential application as a delivery system was explored by impregnating them with vanillin. Results showed that the molecular weight, degree of esterification and branching degree of the pectin samples played a main role in the production of hydrogels and subsequent aerogels. The developed aerogel particles showed high specific surface areas (468-584 m²/g) and low bulk density (0.025-0.10 g/cm³). The shrinkage effect during aerogel formation was significantly affected by the pectin concentration and structure, while vanillin loading in aerogels and its release profile was also seen to be influenced by the affinity between pectin and vanillin. Furthermore, the results highlight the interest of WRP as a carrier of active compounds which might have potential application in food and biomedical areas, among others.

Superinsulating nanocellulose aerogels: Effect of density and nanofiber alignment

Cellulose aerogels are potential alternatives to silica aerogels with advantages in cost, sustainability and mechanical properties. However, the density dependence of thermal conductivity (λ) for cellulose aerogels remains controversial. Cellulose aerogels were produced by gas-phase pH induced gelation of TEMPO-oxidized cellulose nanofibers (CNF) and supercritical drying. Their properties are evaluated by varying the CNF concentration (5-33 mg·cm^-3) and by uniaxial compression (9-115 mg·cm^-3). The aerogels are transparent with specific surface areas of ~400 m²·g^-1, mesopore volumes of ~2 cm³·g^-1 and a power-law dependence of the E-modulus (α ~ 1.53, and the highest reported E of ~1 MPa). The dataset confirms that λ displays a traditional U-shaped density dependence with a minimum of 18 mW·m^-1·K^-1 at 0.065 g·cm^-3. For a given density, λ is ~5 mW·m^-1·K^-1 lower for compressed aerogels due to the alignment of nanofibers, confirmed by small angle X-ray scattering (SAXS).

Chitosan Based Aerogels with Low Shrinkage by Chemical Cross-Linking and Supramolecular Interaction

Chitosan (CTS) aerogel is a new type of functional material that could be possibly applied in the thermal insulation field, especially in energy-saving buildings. However, the inhibition method for the very big shrinkage of CTS aerogels from the final gel to the aerogel is challenging, causing great difficulty in achieving a near-net shape of CTS aerogels. Here, this study explored a facile strategy for restraining CTS-based aerogels’ inherent shrinkage depending on the chemical crosslinking and the interpenetrated supramolecular interaction by introducing nanofibrillar cellulose (NFC) and polyvinyl alcohol (PVA) chains. The effects of different aspect ratios of NFC on the CTS-based aerogels were systematically analyzed. The results showed that the optimal aspect ratio for NFC introduction was 37.5 from the comprehensive property perspective. CTS/PVA/NFC hybrid aerogels with the aspect ratio of 37.5 for NFC gained a superior thermal conductivity of 0.0224 W/m·K at ambient atmosphere (the cold surface temperature was only 33.46 °C, despite contacting the hot surface of 80.46 °C), a low density of 0.09 g/cm³, and a relatively high compressive stress of 0.51 MPa at 10% strain.

DEM-Based Approach for the Modeling of Gelation and Its Application to Alginate

The gelation of biopolymers is of great interest in the material science community and has gained increasing relevance in the past few decades, especially in the context of aerogels─lightweight open nanoporous materials. Understanding the underlying gel structure and influence of process parameters is of great importance to predict material properties such as mechanical strength. In order to improve understanding of the gelation mechanism in aqueous solution, this work presents a novel approach based on the discrete element method for the mesoscale for modeling gelation of hydrogels, similarly to an extremely coarse-grained molecular dynamics (MD) approach. For this, polymer chains are abstracted as dimer units connected by flexible bonds and interactions between units and with the environment, that is, diffusion in implicit water, are described. The model is based on Langevin dynamics and includes an implicit probabilistic ion model to capture the effects of ion availability during ion-mediated gelation. The model components are fully derived and parameterized using literature data and theoretical considerations based on a simplified representation of atomistic processes. The presented model enables investigations of the higher-scale network formation during gelation on the micrometer and millisecond scale, which are beyond classical modeling approaches such as MD. As a model system, calcium-mediated alginate gelation is investigated including the influence of ion concentration, polymer composition, polymer concentration, and molecular weight. The model is verified against numerous literature data as well as own experimental results for the corresponding Ca-alginate hydrogels using nitrogen porosimetry, NMR cryoporometry, and small-angle neutron scattering. The model reproduces both bundle size and pore size distribution in a reasonable agreement with the experiments. Overall, the modeling approach paves the way to physically motivated design of alginate gels.

Recycling of Waste Cotton Sheets into Three-Dimensional Biodegradable Carriers for Removal of Methylene Blue

Waste cotton sheets (WCS) are promising cellulose sources due to their high content of cellulose and large amount of disposal every year, which could be recycled and employed as low-cost structural materials. The present work aims at investigating the efficacy of hydrogel adsorbents prepared from regenerated WCS as the carriers of activated carbon (AC) for treating the dye-contaminated water. Activated WCS was directly dissolved in lithium chloride/N,N-dimethylacetamide (LiCl/DMAc) solvent and then regenerated into cellulose hydrogels, which were employed as three-dimensional biodegradable matrices for loading an extremely high content of AC (up to 5000%). The morphology and properties of resultant adsorbents were studied in detail. The results showed that different washing methods and contents of AC and cellulose had obvious effects on water contents, mechanical properties, and adsorption capacities of AC/WCS hydrogels. Especially, the hydrogels containing high AC content washed by gradient ethanol solvent exhibited outstanding compressive strengths of up to 3.0 MPa at 60% strain, while the adsorption capacity of 5000%AC/0.3CS toward a model dye methylene blue (MB, initial concentration of 200 mg/L) reached 174.71 mg/g at pH 6.9 and 35 °C. This was comparable to the adsorption capacity of original AC powders, while no AC powders were released from hydrogels to water. The adsorption of MB followed the Dubinin-Astakhov model and pseudo-first-order mechanism. Thermodynamic studies showed the spontaneous and endothermic nature of the overall physical adsorption process. Therefore, this work demonstrates the feasibility to recycle WCS into biodegradable carriers of functional compounds, and the AC/regenerated cellulose hydrogels have a high potential as a promising adsorbent with low-cost and convenient separation for dye removal from wastewater.

Polysaccharide-reinforced amyloid fibril hydrogels and aerogels

β-Lactoglobulin amyloid fibrils are bio-colloids of high interest in many fields (e.g. water purification, cell growth, drug delivery and sensing). While the mechanical properties of pure amyloid fibril gels meet the needs of some applications, mechanical fragility often hinders a wider usage basin. In this work, we present a simple and sustainable approach for reinforcing amyloid fibril hydrogels and aerogels, upon the diffusion of polysaccharides (low-acetylated Gellan Gum and κ-carrageenan) inside their mesh. The formed hybrid materials show enhanced resistance upon compression, without any loss of the exquisite surface reactivity of the amyloid fibrils. The proposed approach can pave the way for designing composite materials that are both highly functional and environmentally friendly.

Biopesticide Encapsulation Using Supercritical CO2: A Comprehensive Review and Potential Applications

As an alternative to synthetic pesticides, natural chemistries from living organisms, are not harmful to nontarget organisms and the environment, can be used as biopesticides, nontarget. However, to reduce the reactivity of active ingredients, avoid undesired reactions, protect from physical stress, and control or lower the release rate, encapsulation processes can be applied to biopesticides. In this review, the advantages and disadvantages of the most common encapsulation processes for biopesticides are discussed. The use of supercritical fluid technology (SFT), mainly carbon dioxide (CO₂), to encapsulate biopesticides is highlighted, as they reduce the use of organic solvents, have simpler separation processes, and achieve high-purity particles. This review also presents challenges to be surpassed and the lack of application of SFT for biopesticides in the published literature is discussed to evaluate its potential and prospects.

Mechanism of Hydration and Hydration Induced Structural Changes of Calcium Alginate Aerogel

The most relevant properties of polysaccharide aerogels in practical applications are determined by their microstructures. Hydration has a dominant role in altering the microstructures of these hydrophilic porous materials. To understand the hydration induced structural changes of monolithic Ca-alginate aerogel, produced by drying fully cross-linked gels with supercritical CO₂, the aerogel was gradually hydrated and characterized at different states of hydration by small-angle neutron scattering (SANS), liquid-state nuclear magnetic resonance (NMR) spectroscopy, and magic angle spinning (MAS) NMR spectroscopy. First, the incorporation of structural water and the formation of an extensive hydration sphere mobilize the Ca-alginate macromolecules and induce the rearrangement of the dry-state tertiary and quaternary structures. The primary fibrils of the original aerogel backbone form hydrated fibers and fascicles, resulting in the significant increase of pore size, the smoothing of the nanostructured surface, and the increase of the fractal dimension of the matrix. Because of the formation of these new superstructures in the hydrated backbone, the stiffness and the compressive strength of the aerogel significantly increase compared to its dry-state properties. Further elevation of the water content of the aerogel results in a critical hydration state. The Ca-alginate fibers of the backbone disintegrate into well-hydrated chains, which eventually form a quasi-homogeneous hydrogel-like network. Consequently, the porous structure collapses and the well-defined solid backbone ceases to exist. Even in this hydrogel-like state, the macroscopic integrity of the Ca-alginate monolith is intact. The postulated mechanism accounts for the modification of the macroscopic properties of Ca-alginate aerogel in relation to both humid and aqueous environments.

Solvents, CO2 and biopolymers: Structure formation in chitosan aerogel

The functionality of biopolymer aerogels is inherently linked to its microstructure, which in turn depends on the synthesis protocol. Detailed investigations on the macroscopic size change and nanostructure formation during chitosan aerogel synthesis reveal a new aspect of biopolymer aerogels that increases process flexibility. Formaldehyde-cross-linked chitosan gels retain a significant fraction of their original volume after solvent exchange into methanol (50.3 %), ethanol (47.1 %) or isopropanol (26.7 %), but shrink dramatically during subsequent supercritical CO₂ processing (down to 4.9 %, 3.5 % and 3.7 %, respectively). In contrast, chitosan gels shrink more strongly upon exchange into n-heptane (7.2 %), a low affinity solvent, and retain this volume during CO₂ processing. Small-angle X-ray scattering confirms that the occurrence of the volumetric changes correlates with mesoporous network formation through physical coagulation in CO₂ or n-heptane. The structure formation step can be controlled by solvent-polymer and polymer-drying interactions, which would be a new tool to tailor the aerogel structure.

Effect of Ethanol on the Textural Properties of Whey Protein and Egg White Protein Hydrogels during Water-Ethanol Solvent Exchange

This study aims at investigating the effect of ethanol (EtOH) on the textural properties of whey protein and egg white protein hydrogels. The hydrogels were produced by thermally induced gel formation of aqueous protein solutions. The water contained in the gel network was subsequently exchanged by EtOH to assess structural changes upon exposure of hydrogels to ethanolic aqueous phases. The textural properties of the hydrogel and alcogel samples were analyzed by uniaxial compression tests. For both protein sources, the hardness increased exponentially when pH and EtOH concentration were increased. This increase correlated with a shrinkage of the gel samples. The gel texture was found to be elastic at low EtOH concentrations and became stiff and hard at higher EtOH concentrations. It was found that the solvent exchange influences the ion concentration within the gels and, therefore, the interactions between molecules in the gel structure. Non-covalent bonds were identified as substantially responsible for the gel structure.

Hourglass-Shaped Microfibers

Heterotypic microfibers have been recognized as promising building blocks for the multifunctionality demanded in various fields, such as environmental and biomedical engineering. We present a novel microfluidics-based technique to generate bio-inspired microfibers with hourglass-shaped knots (named hourglass-shaped microfibers) via the integration of a non-solvent-induced phase separation (NIPS) process. The microfibers with spindle knots (named spindle-microfibers) are generated as templates at a large scale. The morphologies of spindle-microfibers can be precisely regulated by controlling the flow rates of the constituent fluids. After post-treatment of the partially gelled spindle-microfibers in ethanol, the encapsulated oil cores leak from knots, and the fibers morph into an hourglass shape. By controlling the oil core spillage and the template's configurations, a variety of hourglass-shaped microfibers can be obtained with adjustable morphologies and densities ranging from those of cavity-microfibers to those of spindle-microfibers. The hourglass-shaped microfibers preponderate spindle-microfibers in terms of changeable weight, adjustable morphologies, high specific surface areas, and enhanced surface roughness. Their unique macroscale topographies and properties lead to enhanced dehumidification and water collection abilities. This NIPS-integrated microfluidic technique offers a promising and novel way to manufacture microfibers by design, tailoring their structures and properties to suit a desired application.

Strong, Machinable, and Insulating Chitosan-Urea Aerogels: Toward Ambient Pressure Drying of Biopolymer Aerogel Monoliths

Biopolymer aerogels are an emerging class of materials with potential applications in drug delivery, thermal insulation, separation, and filtration. Chitosan is of particular interest as a sustainable, biocompatible, and abundant raw material. Here, we present urea-modified chitosan aerogels with a high surface area and excellent thermal and mechanical properties. The irreversible gelation of an acidic chitosan solution is triggered by the thermal decomposition of urea at 80 °C through an increase in pH and, more importantly, the formation of abundant ureido terminal groups. The hydrogels are dried using either supercritical CO₂ drying (SCD) or ambient pressure drying (APD) methods to elucidate the influence of the drying process on the final aerogel properties. The hydrogels are exchanged into ethanol prior to SCD, and into ethanol and then heptane prior to APD. The surface chemistry and microstructure are monitored by solid-state NMR and Fourier transform infrared spectroscopy, scanning electron microscopy, and nitrogen sorption. Surprisingly, large monolithic aerogel plates (70 × 70 mm²) can be produced by APD, albeit at a somewhat higher density (0.17-0.42 g/cm³). The as prepared aerogels have thermal conductivities of ∼24 and ∼31 mW/(m·K) and surface areas of 160-170 and 85-230 m²/g, for SCD and APD, respectively. For a primarily biopolymer-based material, these aerogels are exceptionally stable at elevated temperature (TGA) and char and self-extinguish after direct flame exposure. The urea-modified chitosan aerogels display superior mechanical properties compared to traditional silica aerogels, with no brittle rupture up to at least 80% strain, and depending on the chitosan concentration, relatively high E-moduli (1.0-11.6 MPa), and stress at 80% strain values (σ₈₀ of 3.5-17.9 MPa). Remarkably, the aerogel monoliths can be shaped and machined with standard tools, for example, drilling and sawing. This first demonstration to produce monolithic and machinable, mesoporous aerogels from bio-sourced, renewable, and nontoxic precursors, combined with the potential for reduced production cost by means of simple APD, opens up new opportunities for biopolymer aerogel applications and marks an important step toward commercialization of biopolymer aerogels.

In Situ H2O Meter by Visualization in Hydrogels

The solvent content strongly affects the viscoelastic properties and network structure of hydrogels. Because of the gels' structural susceptibility and autofluorescence background, there is still no visual method to evaluate the water content in micropores. Herein, a colorimetric molecular probe (DHBYD) was synthesized for in situ visualization of water content in the micropores of hydrogels. The rapid and reversible colorimetric responses of DHBYD to solvents were obtained, which resulted a full linearity range (0 to 100%) for detecting water content in real time. Demonstrated by theoretical calculations, the sensing was attributed to changes in intramolecular charge transfer via deprotonation of phenol group. A cubic polynomial, on correlation of RGB values with water content, was established for real detection of water content in hydrogels. It reveals a new pathway for simple, in situ, and full-range evaluation of solvent content in micropores of hydrogels without any complicated procedures or expensive instruments. This would achieve fast and in situ monitoring of hydrogels to improve gel properties for better applications. It can be extended to evaluate the solvent content in other fields such as synthesis and industrial applications.