Alternating Copolymerization of CO2 and Cyclohexene Oxide Catalyzed by Cobalt–Lanthanide Mixed Multinuclear Complexes

Synergic Catalysis: the Importance of Intermetallic Separation in Co(III)K(I) Catalysts for Ring Opening Copolymerizations

Dinuclear polymerization catalysts can show high activity and control. Understanding how to design for synergy between the metals is important to improving catalytic performances. Three heterodinuclear Co(III)K(I) catalysts, featuring very similar coordination chemistries, are prepared with different intermetallic separations. The catalysts are compared for the ring-opening copolymerization (ROCOP) of propene oxide (PO) with CO2 or with phthalic anhydride (PA). The catalyst with a fixed, wide intermetallic separation, LwideCoK(OAc)2 (Co-K = 8.06 Å), shows very high activity for PO/PA ROCOP, but is inactive for PO/CO2 ROCOP. On the other hand, the catalyst with a fixed, narrow intermetallic separation, LshortCoK(OAc)2 (Co-K, 3.59 Å), shows high activity for PO/CO2 ROCOP, but is much less active for PO/PA ROCOP. A bicomponent catalyst system, comprising a monometallic complex LmonoCoOAc used with an equivalent of KOAc[18-crown-6], shows high activity for both PO/CO2 and PO/PA ROCOP, provided the catalyst concentration is sufficiently high, but underperforms at low catalyst loadings. It is proposed that the two lead catalysts, LwideCoK(OAc)2 and LshortCoK(OAc)2, operate by different mechanisms for PO/PA and PO/CO2 ROCOP. The new wide separation catalyst, LwideCoK(OAc)2, shows some of the best performances yet reported for PO/PA ROCOP, and suggests other catalysts featuring larger intermetallic separations should be targeted for epoxide/anhydride copolymerizations.

Heterobimetallic 3d-4f complexes supported by a Schiff-base tripodal ligand

Complexes featuring multiple metal centres are of growing interest regarding metal-metal cooperation and its tuneability. Here the synthesis and characterisation of heterobimetallic complexes of a 3d metal (4: Mn, 5: Co) and lanthanum supported by a (1,1,1-tris[(3-methoxysalicylideneamino)methyl]ethane) ligand is reported, as well as discussion of their electronic structure via electron paramagnetic resonance (EPR) spectroscopy, electrochemical experiments and computational studies. Competitive binding experiments of the ligand and various metal salts unequivocally demonstrate that in these heterobimetallic complexes the 3d metal (Mn, Co) selectively occupies the κ6-N3O3 binding site of the ligand, whilst La occupies the κ6-O6 metal binding site in line with their relative oxophilicities. EPR spectroscopy supported by density functional theory analysis indicates that the 3d metal is high spin in both cases (S = 5/2 (Mn), 3/2 (Co)). Cyclic voltammetry studies on the Mn/La and Co/La bimetallic complexes revealed a quasi-reversible Mn2+/3+ redox process and poorly-defined irreversible oxidation events respectively.

High Molar Mass Polycarbonates as Closed-Loop Recyclable Thermoplastics

Using carbon dioxide (CO2) to make recyclable thermoplastics could reduce greenhouse gas emissions associated with polymer manufacturing. CO2/cyclic epoxide ring-opening copolymerization (ROCOP) allows for >30 wt % of the polycarbonate to derive from CO2; so far, the field has largely focused on oligocarbonates. In contrast, efficient catalysts for high molar mass polycarbonates are underinvestigated, and the resulting thermoplastic structure-property relationships, processing, and recycling need to be elucidated. This work describes a new organometallic Mg(II)Co(II) catalyst that combines high productivity, low loading tolerance, and the highest polymerization control to yield polycarbonates with number average molecular weight (Mn) values from 4 to 130 kg mol-1, with narrow, monomodal distributions. It is used in the ROCOP of CO2 with bicyclic epoxides to produce a series of samples, each with Mn > 100 kg mol-1, of poly(cyclohexene carbonate) (PCHC), poly(vinyl-cyclohexene carbonate) (PvCHC), poly(ethyl-cyclohexene carbonate) (PeCHC, by hydrogenation of PvCHC), and poly(cyclopentene carbonate) (PCPC). All these materials are amorphous thermoplastics, with high glass transition temperatures (85 < Tg < 126 °C, by differential scanning calorimetry) and high thermal stability (Td > 260 °C). The cyclic ring substituents mediate the materials' chain entanglements, viscosity, and glass transition temperatures. Specifically, PCPC was found to have 10× lower entanglement molecular weight (Me)n and 100× lower zero-shear viscosity compared to those of PCHC, showing potential as a future thermoplastic. All these high molecular weight polymers are fully recyclable, either by reprocessing or by using the Mg(II)Co(II) catalyst for highly selective depolymerizations to epoxides and CO2. PCPC shows the fastest depolymerization rates, achieving an activity of 2500 h-1 and >99% selectivity for cyclopentene oxide and CO2.

Non-covalent interactions in molecular architectures and solvent-free catalytic activity towards CO2 fixation of mononuclear Co(III) complexes installed on modified Schiff base ligands

A set of mononuclear cobalt(III) octahedral complexes {[Co(LH)(acac)] (Co-1H), [Co(LBr)(acac)] (Co-1Br), and [Co(LNO2)(acac)] (Co-1NO2)} were synthesized using new-generation N/O donors, maleonitrile-tethered, tetradentate heteroscorpionate half-reduced Schiff base ligands, 2-((E)-2-hydroxybenzylideneamino)-3-(pyridin-2-ylmethylamino)maleonitrile (H2LH), 2-((E)-(5-bromo-2-hydroxybenzylidene)amino)-3-((pyridin-2-ylmethyl)amino)maleonitrile (H2LBr), and 2-((E)-2-hydroxy-5-nitrobenzylideneamino)-3-(pyridin-2-ylmethylamino)maleonitrile (H2LNO2). All the compounds were well characterized spectroscopically and structurally. The non-covalent interactions present in the lattice of Co-complexes were studied in detail to explain the molecular architecture using the Hirshfeld surface (HS) analysis. The catalytic activity of CO2 fixation towards epoxides under mild and solvent-free conditions was demonstrated. The synthesized complexes are catalysts that are well-active towards the CO2 activation under ambient conditions, whereas most of the reported catalysts require harsh conditions.

Correlating Metal Redox Potentials to Co(III)K(I) Catalyst Performances in Carbon Dioxide and Propene Oxide Ring Opening Copolymerization

Carbon dioxide copolymerization is a front-runner CO2 utilization strategy but its viability depends on improving the catalysis. So far, catalyst structure-performance correlations have not been straightforward, limiting the ability to predict how to improve both catalytic activity and selectivity. Here, a simple measure of a catalyst ground-state parameter, metal reduction potential, directly correlates with both polymerization activity and selectivity. It is applied to compare performances of 6 new heterodinuclear Co(III)K(I) catalysts for propene oxide (PO)/CO2 ring opening copolymerization (ROCOP) producing poly(propene carbonate) (PPC). The best catalyst shows an excellent turnover frequency of 389 h-1 and high PPC selectivity of >99 % (50 °C, 20 bar, 0.025 mol% catalyst). As demonstration of its utility, neither DFT calculations nor ligand Hammett parameter analyses are viable predictors. It is proposed that the cobalt redox potential informs upon the active site electron density with a more electron rich cobalt centre showing better performances. The method may be widely applicable and is recommended to guide future catalyst discovery for other (co)polymerizations and carbon dioxide utilizations.

Cationic tetranuclear macrocyclic CaCo3 complexes as highly active catalysts for alternating copolymerization of propylene oxide and carbon dioxide

We found that a cationic hetero tetranuclear complex including a calcium and three cobalts exhibited high catalytic activity toward alternating copolymerization of propylene oxide (PO) and carbon dioxide (CO2). The tertiary anilinium salt [PhNMe2H][B(C6F5)4] was the best additive to generate the cationic species while maintaining polymer selectivity and carbonate linkage, even under 1.0 MPa CO2. Density functional theory calculations clarified that the reaction pathway mediated by the cationic complex is more favorable than that mediated by the neutral complex by 1.0 kcal mol-1. We further found that the flexible ligand exchange between Ca and Co ions is important for the alternating copolymerization to proceed smoothly.

Understanding catalytic synergy in dinuclear polymerization catalysts for sustainable polymers

Understanding the chemistry underpinning intermetallic synergy and the discovery of generally applicable structure-performances relationships are major challenges in catalysis. Additionally, high-performance catalysts using earth-abundant, non-toxic and inexpensive elements must be prioritised. Here, a series of heterodinuclear catalysts of the form Co(III)M(I/II), where M(I/II) = Na(I), K(I), Ca(II), Sr(II), Ba(II) are evaluated for three different polymerizations, by assessment of rate constants, turn over frequencies, polymer selectivity and control. This allows for comparisons of performances both within and between catalysts containing Group I and II metals for CO2/propene oxide ring-opening copolymerization (ROCOP), propene oxide/phthalic anhydride ROCOP and lactide ring-opening polymerization (ROP). The data reveal new structure-performance correlations that apply across all the different polymerizations: catalysts featuring s-block metals of lower Lewis acidity show higher rates and selectivity. The epoxide/heterocumulene ROCOPs both show exponential activity increases (vs. Lewis acidity, measured by the pKa of [M(OH2)m]n+), whilst the lactide ROP activity and CO2/epoxide selectivity show linear increases. Such clear structure-activity/selectivity correlations are very unusual, yet are fully rationalised by the polymerization mechanisms and the chemistry of the catalytic intermediates. The general applicability across three different polymerizations is significant for future exploitation of catalytic synergy and provides a framework to improve other catalysts.

Cooperative Initiation in a Dinuclear Indium Complex for CO2 Epoxide Copolymerization

Dinuclear indium complexes have been synthesized and characterized. These include neutral and cationic indium complexes supported by a Schiff base ligand bearing a binaphthol linker. The new compounds were investigated for alternating copolymerization of CO₂ and cyclohexene oxide. In particular, the neutral indium chloride complex (±)-[(O_NapN_iN)InCl₂]₂ (4) showed high conversion of cyclohexene oxide and selectivity for poly(cyclohexene carbonate) formation without cocatalysts at 80 °C under various CO₂ pressures (2-30 bar). Importantly, the reactivity of the dinuclear indium chloride complex 4 is drastically different from that of the mononuclear indium chloride complex (±)-(NN_iO_tBu)InCl₂ (5), suggesting a cooperative initiation mechanism involving the two indium centers in 4.

Heterometallic 3d-4f Alkoxide Precursors for the Synthesis of Binary Oxide Nanomaterials

In this study, a new method for the synthesis of heterometallic 3d-4f alkoxides by the direct reaction of metallic lanthanides (La, Pr, Nd, Gd) with MCl₂ (M = Mn, Ni, Co) in 2-methoxyethanol was developed. The method was applied to the synthesis of the heterometallic oxo-alkoxide clusters [Ln₄Mn₂(μ₆-O)(μ₃-OR)₈(HOR)_xCl₆] (Ln = La (1), Nd (2), Gd (3); x = 0, 2, 4); [Pr₄M₂(μ₆-O)(μ₃-OR)₈(HOR)_xCl₆] (M = Co (4), Ni (5); x = 2, 4); and [Ln₄Mn₂(μ₃-OH)₂(μ₃-OR)₄(μ-OR)₄(μ-Cl)₂(HOR)₄Cl₆] (Ln = La (11) and Pr (12)). Mechanistic investigation led to the isolation of the homo- and heterometallic intermediates [Pr(μ-OR)(μ-Cl)(HOR)Cl]_n (6), [Co₄(μ₃-OR)₄(HOR)₄Cl₄] (7), [Ni₄(μ₃-OR)₄(HOEt)₄Cl₄] (8), [Mn₄(μ₃-OR)₄(HOR)₂(HOEt)₂Cl₄] (9), and [Nd(HOR)₄Cl][CoCl₄] (10). In the presence of an external M(II) source at 1100 °C, 1-4 and 12 were selectively converted into binary metal oxide nanomaterials with trigonal or orthorhombic perovskite structures, i.e., LaMnO₃, GdMnO₃, NdMnO₃, Pr_0.9MnO₃, and PrCoO₃. Compound 5 decomposed into a mixture of homo- and heterometallic oxides. The method presented provides a valuable platform for the preparation of advanced heterometallic oxide materials with promising magnetic, luminescence, and/or catalytic applications.

Syntheses of Heterometallic Neodymium-Zinc Complexes and Their Performance in the Copolymerization of CO2 and Cyclohexene Oxide

A series of Nd-Zn heterometallic complexes bearing o-phenylenediamine-bridged tris(phenolato) ligands (L) were synthesized and characterized. By tuning the backbones of ancillary tris(phenolato) ligands and initiating benzyloxy groups, a Nd-Zn heterometallic complex 12 (^ClLNdZnOBn^CF3) was found to be highly active for the copolymerization of CO₂ and cyclohexene oxide (CHO) to produce perfect alternating poly(cyclohexene carbonate) with a high turnover frequency up to 5640 h^-1 under the polymerization of 90 °C and 20 bar CO₂ pressure. The kinetics study showed that CO₂/CHO copolymerization catalyzed by 12 was the first order dependence of 12 and CHO concentration and the zero-order dependence of CO₂ pressure. The reaction of 12 with CO₂ generated a carbonate-coordinated [NdZnNd] trinuclear complex 13, which was believed to be the key intermediate to initiate CO₂/CHO copolymerization. On the basis of some experiments, a plausible synergistic polymerization mechanism was proposed.

Heterodinuclear Mg(II)M(II) (M=Cr, Mn, Fe, Co, Ni, Cu and Zn) Complexes for the Ring Opening Copolymerization of Carbon Dioxide/Epoxide and Anhydride/Epoxide

The catalysed ring opening copolymerizations (ROCOP) of carbon dioxide/epoxide or anhydride/epoxide are controlled polymerizations that access useful polycarbonates and polyesters. Here, a systematic investigation of a series of heterodinuclear Mg(II)M(II) complexes reveals which metal combinations are most effective. The complexes combine different first row transition metals (M(II)) from Cr(II) to Zn(II), with Mg(II); all complexes are coordinated by the same macrocyclic ancillary ligand and by two acetate co-ligands. The complex syntheses and characterization data, as well as the polymerization data, for both carbon dioxide/cyclohexene oxide (CHO) and endo-norbornene anhydride (NA)/cyclohexene oxide, are reported. The fastest catalyst for both polymerizations is Mg(II)Co(II) which shows propagation rate constants (k_p ) of 34.7 mM^-1  s^-1 (CO₂ ) and 75.3 mM^-1  s^-1 (NA) (100 °C). The Mg(II)Fe(II) catalyst also shows excellent performances with equivalent rates for CO₂ /CHO ROCOP (k_p =34.7 mM^-1  s^-1 ) and may be preferable in terms of metallic abundance, low cost and low toxicity. Polymerization kinetics analyses reveal that the two lead catalysts show overall second order rate laws, with zeroth order dependencies in CO₂ or anhydride concentrations and first order dependencies in both catalyst and epoxide concentrations. Compared to the homodinuclear Mg(II)Mg(II) complex, nearly all the transition metal heterodinuclear complexes show synergic rate enhancements whilst maintaining high selectivity and polymerization control. These findings are relevant to the future design and optimization of copolymerization catalysts and should stimulate broader investigations of synergic heterodinuclear main group/transition metal catalysts.

Lanthanide induced variability in localised CoII geometries of four triangular L3Co3 IILnIII complexes

Four tetranuclear heterobimetallic triangle complexes [L3Co3Dy(NO3)2(H2O)(MeOH)5](NO3) (C1), [L3Co3Gd(NO3)3(MeOH)4] (C2), [L3Co3La(NO3)2(H2O)6](NO3)(H2O) (C3), and [L3Co3TbCl(NO3)2(H2O)0.5(MeOH)3.5] (C4), where H2L = 1,4-bisformylnaphthalene-2,3-diol, have been synthesised and structurally characterised. Each complex crystallises with a complete molecule in the asymmetric unit (Z' = 1) and displays near perfect octahedrality in two out of three CoII centres. The third CoII ion assumes a different coordination geometry in each complex: six-coordinate octahedral in C1, six-coordinate with a distortion towards trigonal prismatic in C2, five-coordinate trigonal bipyramidal in C3, and five-coordinate square pyramidal in C4; which has been attributed to increasing lanthanide cation size, coupled with a non-macrocyclic coordination environment. Continuous Shape Measurement (CShM) calculations and octahedral distortion parameter calculations were performed, using the SHAPE and OctaDist software packages, respectively, in order to aid in the assessment of each metal centre's local coordination geometry. The preliminary magnetic investigation of C3 found χ m T = 9.4 cm3 K mol-1 at 300 K and M = 7.1 μ B at 1.8 K, which are approximately two thirds the maximum theoretical values for three CoII ions and indicates the presence of a relatively large zero-field splitting parameter (D/k B = 65 K) operative in each CoII ion rather than exchange coupling between the CoII centres.

Heterocycle/Heteroallene Ring-Opening Copolymerization: Selective Catalysis Delivering Alternating Copolymers

Heteroatom-containing polymers have strong potential as sustainable replacements for petrochemicals, show controllable monomer-polymer equilibria and properties spanning plastics, elastomers, fibres, resins, foams, coatings, adhesives, and self-assembled nanostructures. Their current and future applications span packaging, house-hold goods, clothing, automotive components, electronics, optical materials, sensors, and medical products. An interesting route to these polymers is the catalysed ring-opening copolymerisation (ROCOP) of heterocycles and heteroallenes. It is a living polymerization, occurs with high atom economy, and creates precise, new polymer structures inaccessible by traditional methods. In the last decade there has been a renaissance in research and increasing examples of commercial products made using ROCOP. It is better known in the production of polycarbonates and polyesters, but is also a powerful route to make N-, S-, and other heteroatom-containing polymers, including polyamides, polycarbamates, and polythioesters. This Review presents an overview of the different catalysts, monomer combinations, and polymer classes that can be accessed by heterocycle/heteroallene ROCOP.

Aerobic oxygenation of α-methylene ketones under visible-light catalysed by a CeNi3 complex with a macrocyclic tris(salen)-ligand

A hetero-tetranuclear CeNi₃ complex with a macrocyclic ligand catalysed the aerobic oxygenation of a methylene group adjacent to a carbonyl group under visible-light radiation to produce the corresponding α-diketones. The visible-light induced homolysis of the Ce-O bond of a bis(enolate) intermediate is proposed prior to aerobic oxygenation.

Synthesis, Characterization, and Catalytic Study of Amine-Bridged Bis(phenolato) Co(II) and Co(II/III)-M(I) Complexes (M = K or Na)

Co(II) complexes 1-3 bearing amine-bridged bis(phenolato) complexes have been synthesized through reactions of bis(phenols) with CoCl₂ or Co(OAc)₂. Oxidation of the Co(II) complex with air resulted in partial oxidation, generating mixed valence Co(II/III) complexes 4 and 5. In addition, due to the presence of alkali compounds (KOAc and NaOMe), 4 and 5 formed as Co-alkali metal heterometallic complexes, which are the first example of mixed valence Co(II/III)-M(I) (M = K or Na) complexes. Complexes 1-5 showed good activity in the cycloaddition of epoxides and CO₂ under atmospheric pressure, generating cyclic carbonates in 40-99% yields. Co(II/III)-Na(I) complex 5 performed better in reactions of bulkier substrates, underlining the enhanced activity of mixed valence Co-alkali metal heterometallic complexes. On the contrary, complex 5 showed limited activity in copolymerization of epoxide and CO₂.

Advances in heterometallic ring-opening (co)polymerisation catalysis

Truly sustainable plastics require renewable feedstocks coupled with efficient production and end-of-life degradation/recycling processes. Some of the most useful degradable materials are aliphatic polyesters, polycarbonates and polyamides, which are often prepared via ring-opening (co)polymerisation (RO(CO)P) using an organometallic catalyst. While there has been extensive research into ligand development, heterometallic cooperativity offers an equally promising yet underexplored strategy to improve catalyst performance, as heterometallic catalysts often exhibit significant activity and selectivity enhancements compared to their homometallic counterparts. This review describes advances in heterometallic RO(CO)P catalyst design, highlighting the overarching structure-activity trends and reactivity patterns to inform future catalyst design.

Co(III)/Alkali-Metal(I) Heterodinuclear Catalysts for the Ring-Opening Copolymerization of CO2 and Propylene Oxide

The ring-opening copolymerization of carbon dioxide and propene oxide is a useful means to valorize waste into commercially attractive poly(propylene carbonate) (PPC) polyols. The reaction is limited by low catalytic activities, poor tolerance to a large excess of chain transfer agent, and tendency to form byproducts. Here, a series of new catalysts are reported that comprise heterodinuclear Co(III)/M(I) macrocyclic complexes (where M(I) = Group 1 metal). These catalysts show highly efficient production of PPC polyols, outstanding yields (turnover numbers), quantitative carbon dioxide uptake (>99%), and high selectivity for polyol formation (>95%). The most active, a Co(III)/K(I) complex, shows a turnover frequency of 800 h-1 at low catalyst loading (0.025 mol %, 70 °C, 30 bar CO2). The copolymerizations are well controlled and produce hydroxyl telechelic PPC with predictable molar masses and narrow dispersity (Đ < 1.15). The polymerization kinetics show a second order rate law, first order in both propylene oxide and catalyst concentrations, and zeroth order in CO2 pressure. An Eyring analysis, examining the effect of temperature on the propagation rate coefficient (kp), reveals the transition state barrier for polycarbonate formation: ΔG‡ = +92.6 ± 2.5 kJ mol-1. The Co(III)/K(I) catalyst is also highly active and selective in copolymerizations of other epoxides with carbon dioxide.

Carbonyl group and carbon dioxide activation by rare-earth-metal complexes

The rare-earth elements (Ln = Sc, Y, La-Lu) are widely used in stoichiometric and catalytic carbonyl group transformations. Sufficient availability, non-toxicity, high oxophilicity, tunable ion size/Lewis acidity and enhanced ligand exchangeability have been major driving factors for their successful implementation. Routinely employed reagents for stoichiometric carbonyl group transformations are divalent ytterbium and samarium compounds (e.g., ketone reduction), bimetallic CeCl3/LiR (C-C coupling), or ceric ammonium nitrate CAN (cyclic ketone oxidation). Rare-earth-metal triflates, and in particular Sc(OTf)3, are prominent examples of Lewis acid catalysts for versatile use in organic synthesis (e.g., Aldol and Michael reactions). Moreover, Ln(ii) and Ln(iii) complexes efficiently catalyze the (co)polymerization of carbonyl group-containing monomers including lactones, lactides, acrylates, and carbon dioxide. Featuring the most notorious greenhouse gas, CO2 is currently assessed as a cheap, abundant, and non-toxic C1 building block. Ln(iii) complexes are not only capable of efficient CO2 capture via reversible insertion but also of CO2 activation for catalytic conversions (copolymerization/cycloaddition with epoxides). This perspective focuses on structurally elucidated Ln complexes resulting from ketone or carbonyl derivative activation/insertion as well as carbon dioxide insertion products. The respective compounds will be sorted by structural motifs and, if applicable, details on reactivity and feasibility of catalytic reactions are presented. The article is subdivided in three parts: (i) donor and insertion products of ketones and aldehydes, (ii) redox-enhanced activation of carbonyl derivatives, and (iii) CO2 insertion/redox products and homogeneous catalytic conversion.