Shear-Induced Precursor Relaxation-Dependent Growth Dynamics and Lamellar Orientation of β-Crystals in β-Nucleated Isotactic Polypropylene

Petal-like Patterning of Polylactide/Poly (Butylene Succinate) Thin Films Induced by Phase Separation

Biodegradable plastics are attracting attention as a solution to the problems caused by plastic waste. Among biodegradable plastics, polylactide (PLA) and poly (butylene succinate) (PBS) are particularly noteworthy because of their excellent biodegradability. However, the drawbacks of their mechanical properties prompts the need to compound them to achieve the desired strength. The characteristics of the interface of the composite material determine the realization of its final performance. The study of the interface and microstructure of composites is essential for the development of products from degradable polymers. The morphology evolution and microcrystal structure of spin-casted fully biodegradable (PLA/PBS) blend films were investigated using atomic force microscopy (AFM)-based nanomechanical mapping. Results show that intact blend films present an obvious phase separation, where the PBS phase is uniformly dispersed in the PLA phase in the form of pores. Furthermore, the size and number of the PBS phase have a power exponential relationship and linear relationship with PBS loading, respectively. Intriguingly, after annealing at 80 °C for 30 min, the PLA phase formed an orderly petal-like microcrystalline structure centered on the PBS phase. Moreover, the microcrystalline morphology changed from a "daisy type" to a "sunflower type" with the increased size of the PBS phase. Since the size of the PBS phase is controllable, a new method for preparing microscopic patterns using fully biodegradable polymers is proposed.

Structural evolution and barrier properties in biaxially stretched polyethylene terephthalate/hydroxy-terminated polybutadiene films

This paper aims to investigate the crystallization and barrier properties of oxygen-scavenging polyethylene terephthalate films (OSP) at different stretching ratios and stretching rates. The results show that with the increase of the stretching ratio, more regular lamellar crystal was formed in the biaxially stretched OSP films, and the amorphous phase thickness between lamellae and the long period decreased. The presence of oxygen scavenger acted as heterogeneous nucleation, further promoting the crystallization of the OSP films. This was conducive to prolong the diffusion path of gas molecules through the film. Furthermore, the increase of the stretching ratio expanded the “active” oxygen barrier area of the oxygen scavengers. Thus, the barrier performance of the biaxially stretched OSP films was improved significantly. In addition, the variation of crystallinity and properties of OSP films with the stretching ratio was consistent with the variation with the stretching rate, but the stretching ratio had a greater impact. It was also found that the increase of the stretching ratio and the introduction of oxygen scavenger both increased the stretching strength of the OSP films, while the biaxially stretched OSP film maintained good optical properties.

Polymer crystallization under external flow

The general aspects of polymer crystallization under external flow, i.e., flow-induced crystallization (FIC) from fundamental theoretical background to multi-scale characterization and modeling results are presented. FIC is crucial for modern polymer processing, such as blowing, casting, and injection modeling, as two-third of daily-used polymers is crystalline, and nearly all of them need to be processed before final applications. For academics, the FIC is intrinsically far from equilibrium, where the polymer crystallization behavior is different from that in quiescent conditions. The continuous investigation of crystallization contributes to a better understanding on the general non-equilibrium ordering in condensed physics. In the current review, the general theories related to polymer nucleation under flow (FIN) were summarized first as a preliminary knowledge. Various theories and models, i.e., coil-stretch transition and entropy reduction model, are briefly presented together with the modified versions. Subsequently, the multi-step ordering process of FIC is discussed in detail, including chain extension, conformational ordering, density fluctuation, and final perfection of the polymer crystalline. These achievements for a thorough understanding of the fundamental basis of FIC benefit from the development of various hyphenated rheometer, i.e., rheo-optical spectroscopy, rheo-IR, and rheo-x-ray scattering. The selected experimental results are introduced to present efforts on elucidating the multi-step and hierarchical structure transition during FIC. Then, the multi-scale modeling methods are summarized, including micro/meso scale simulation and macroscopic continuum modeling. At last, we briefly describe our personal opinions related to the future directions of this field, aiming to ultimately establish the unified theory of FIC and promote building of the more applicable models in the polymer processing.

Deformation-Induced Crystallization Behavior of Isotactic Polypropylene Sheets Containing a β-Nucleating Agent under Solid-State Stretching

The deformation-induced crystallization of an isotactic polypropylene (iPP) sheet containing a β-nucleating agent was evaluated. The phase transformation of the β-modifications was investigated and the crystal morphology was observed at room temperature after stretching at different temperatures. The results showed that the crystallinity increased after solid-state stretching. When the stretching temperature was below the initial crystallization temperature, stretching deformation promoted the orientation of amorphous molecular chains. When the deformation temperature exceeded the crystallization temperature, part of the β-modifications underwent a phase transformation process and was stretched into a shish-kebab structure. However, once the stretching temperature was close to the melting point, the β-modifications melted and recrystallized, and the shish-kebab structure underwent stress relaxation due to poor thermal stability, transforming into α-modifications. It was revealed that the crystal phase transformation mechanism of the β-modifications was based on the orientation of the molecular chains between the adjacent lamellae. In addition, the shish-kebab cylindrite structure played an important role in modifying the tensile and impact properties of the iPP sheet. The tensile and impact strengths increased by as much as 34% and 126%, respectively.

Effects of Solid-State Stretching on Microstructure Evolution and Physical Properties of Isotactic Polypropylene Sheets

The microstructure evolution of an isotactic polypropylene (iPP) sheet during solid-state stretching was studied. The transition of the spherulites—cylindrites was evaluated using in-situ two-dimensional wide-angle and small-angle X-ray scattering methods. The crystallinity of stretched iPP sheets was characterized by differential scanning calorimetry. The crystal morphology was observed by means of scanning electron microscopy. It was found that the differences of crystal microstructure of the iPP sheet depended on the stretching strain, which promoted the orientation of molecular chains. Amorphous molecular chains in the spherulites oriented and formed into a mesophase near the yield point, and the partially ordered mesophase was further stretched to form an oriented cylindrite structure after the yield point. The highest relative content of cylindrites appeared at 15% strain. Notably, as the amorphous phase embedded into the lamellae layer, the crystal size decreased with the increase of strain, which indicated that the crystallinity of the stretched iPP sheet was much higher than that of unstretched iPP sheet. The induced cylindrites structure played a more important role in improving the mechanical properties and heat resistance of iPP sheets. Compared with the unstretched iPP sheets, the tensile strength increased by 28%, the notch impact toughness significantly increased by 78%, and the vicat softening point increased from 104 to 112 °C.

Synergetic Toughening Effect of Carbon Nanotubes and β-Nucleating Agents on the Polypropylene Random Copolymer/Styrene-Ethylene-Butylene- Styrene Block Copolymer Blends

Polypropylene random co-polymer (PPR)/styrene-ethylene-butylene-styrene (SBS) block copolymer blends with high toughness and favorable tensile properties were successfully obtained by blending with traces of multi-wall carbon nanotubes (MWCNTs) and β-nucleating agents (β-NAs). β-NAs can effectively induce the ductile β-form crystal in the PPR matrix. Although the addition of MWCNTs was reported to be only benefit for the tensile strength of PPR and relatively disadvantageous for the toughness, the obviously synergistic toughening effect in PPR/SBS blends was found when MWCNTs and β-NAs coexisted. The notched izod impact strength of PPR/30 wt % SBS blend with MWCNTs and β-NAs increased from 11.3 to 58.9 kJ/m²; more than 5-fold increment compared with pure PPR. Meanwhile, the tensile strength retention of this PPR blend is still above 72.2%. The micro-morphology indicated that the MWCNTs can act as bridges between SBS particle and PPR matrix, effectively transferring the stress and absorbing impact energy among SBS particles.

Toward Subtle Manipulation of Fine Dendritic β-Nucleating Agent in Polypropylene

Dendritic β-nucleating agent (β-NA) can readily manipulate the formation of dendritic β-crystal with a unique toughening effect on polypropylene (PP) to drastically enhance the ductility. However, by the current method, the geometric size is too large to fully perform the nucleating efficiency. In this study, by comparatively investigating the effect of molecular weight of PP and diffusion of β-NAs in a PP melt, we proposed a novel carrier strategy that selective enrichment of β-NAs in a PP carrier was followed by directed migration into polymer matrix. Accordingly, the growth of NAs was controlled by the release from the PP carrier, which decreased the available amount of β-NAs during the growth stage. In this case, the viscosity difference between PP carrier and matrix determined the interfacial movement of β-NAs. When the PP carrier and matrix had same molecular weight, the diffusion and release became favorable to facilitate the formation of the dense and fine dendritic aggregates. As a result, the relative content of β-crystals reached 92%, with a drastic increase of ∼82% in the optimal condition compared to the directed compounded PP/β-NAs sample. This study can open a new avenue to tailor the topologies of β-NAs and the ensuing β-crystals for high-performance PP products.

Creep-induced anisotropy in covalent adaptable network polymers

Anisotropic polymers with aligned macromolecule chains exhibit directional strengthening of mechanical and physical properties. However, manipulating the orientation of polymer chains in a fully cured thermoset is almost impossible due to its permanently crosslinked nature. In this paper, we demonstrate that rearrangeable networks with bond exchange reactions (BERs) can be utilized to tailor the anisotropic mechanical properties of thermosetting polymers. When a constant force is maintained at BER activated temperatures, the malleable thermoset creeps in the direction of stress, and macromolecule chains align themselves in the same direction. The aligned polymer chains result in an anisotropic network with a stiffer mechanical behavior in the direction of creep, while with a more compliant behavior in the transverse direction. The degree of network anisotropy is proportional to the amount of creep strain. A multi-length scale constitutive model is developed to study the creep-induced anisotropy of thermosetting polymers. The model connects the micro-scale BER kinetics, orientation of polymer chains, and directional mechanical properties of network polymers. Without any fitting parameters, it is able to predict the evolution of creep strain at different temperatures and anisotropic stress-strain behaviors of CANs after creep. Predictions on the chain orientation are verified by molecular dynamics (MD) simulation. Based on parametric studies, it is shown that the influences of creep time and temperature on the network anisotropy can be generalized into a single parameter, and the evolution of directional modulus follows an Arrhenius type time-temperature superposition principle (TTSP). The presented work provides a facile approach to transform isotropic thermosets into anisotropic ones using simple heating, and their directional properties can be readily tailored by the processing conditions.

Suppression of the hierarchical structure of water-assisted injection moulded iPP in the presence of a β-nucleating agent and lamellar branching of a β-crystal

Unexpected lamellar branching of the β-crystal structure is observed in water-assisted injection molded iPP parts with a high content of β-nucleating agent.