Size-Dependent Pt-TiO2 Strong Metal-Support Interaction

Strong metal-support interaction (SMSI) in environmental catalysis: Mechanisms, application, regulation strategies, and breakthroughs

The strong metal-support interaction (SMSI) in supported catalysts plays a dominant role in catalytic degradation, upgrading, and remanufacturing of environmental pollutants. Previous studies have shown that SMSI is crucial in supported catalysts' activity and stability. However, for redox reactions catalyzed in environmental catalysis, the enhancement mechanism of SMSI-induced oxygen vacancy and electron transfer needs to be clarified. Additionally, the precise control of SMSI interface sites remains to be fully understood. Here we provide a systematic review of SMSI's catalytic mechanisms and control strategies in purifying gaseous pollutants, treating organic wastewater, and valorizing biomass solid waste. We explore the adsorption and activation mechanisms of SMSI in redox reactions by examining interfacial electron transfer, interfacial oxygen vacancy, and interfacial acidic sites. Furthermore, we develop a precise regulation strategy of SMSI from systematical perspectives of interface effect, crystal facet effect, size effect, guest ion doping, and modification effect. Importantly, we point out the drawbacks and breakthrough directions for SMSI regulation in environmental catalysis, including partial encapsulation strategy, size optimization strategy, interface oxygen vacancy strategy, and multi-component strategy. This review article provides the potential applications of SMSI and offers guidance for its controlled regulation in environmental catalysis.

Metal-support interactions in metal oxide-supported atomic, cluster, and nanoparticle catalysis

Supported metal catalysts are essential to a plethora of processes in the chemical industry. The overall performance of these catalysts depends strongly on the interaction of adsorbates at the atomic level, which can be manipulated and controlled by the different constituents of the active material (i.e., support and active metal). The description of catalyst activity and the relationship between active constituent and the support, or metal-support interactions (MSI), in heterogeneous (thermo)catalysts is a complex phenomenon with multivariate (dependent and independent) contributions that are difficult to disentangle, both experimentally and theoretically. So-called "strong metal-support interactions" have been reported for several decades and summarized in excellent review articles. However, in recent years, there has been a proliferation of new findings related to atomically dispersed metal sites, metal oxide defects, and, for example, the generation and evolution of MSI under reaction conditions, which has led to the designation of (sub)classifications of MSI deserving to be critically and systematically evaluated. These include dynamic restructuring under alternating redox and reaction conditions, adsorbate-induced MSI, and evidence of strong interactions in oxide-supported metal oxide catalysts. Here, we review recent literature on MSI in oxide-supported metal particles to provide an up-to-date understanding of the underlying physicochemical principles that dominate the observed effects in supported metal atomic, cluster, and nanoparticle catalysts. Critical evaluation of different subclassifications of MSI is provided, along with discussions on the formation mechanisms, theoretical and characterization advances, and tuning strategies to manipulate catalytic reaction performance. We also provide a perspective on the future of the field, and we discuss the analysis of different MSI effects on catalysis quantitatively.

Tuning Catalytic Activity of CO2 Hydrogenation to C1 Product via Metal Support Interaction Over Metal/Metal Oxide Supported Catalysts

The metal supported catalysts are emerging catalysts that are receiving a lot of attention in CO2 hydrogenation to C1 products. Numerous experiments have demonstrated that the support (usually an oxide) is crucial for the catalytic performance. The support metal oxides are used to aid in the homogeneous dispersion of metal particles, prevent agglomeration, and control morphology owing to the metal support interaction (MSI). MSI can efficiently optimize the structural and electronic properties of catalysts and tune the conversion of key reaction intermediates involved in CO2 hydrogenation, thereby enhancing the catalytic performance. There is an increasing attention is being paid to the promotion effects in the catalytic CO2 hydrogenation process. However, a systematically understanding about the effects of MSI on CO2 hydrogenation to C1 products catalytic performance has not been fully studied yet due to the diversities in catalysts and reaction conditions. Hence, the characteristics and modes of MSI in CO2 hydrogenation to C1 products are elaborated in detail in our work.

Unraveling the Unique Strong Metal-Support Interaction in Titanium Dioxide Supported Platinum Clusters for the Hydrogen Evolution Reaction

Strong metal-support interaction (SMSI) is crucial to modulating the nature of metal species, yet the SMSI behaviors of sub-nanometer metal clusters remain unknown due to the difficulties in constructing SMSI at cluster scale. Herein, we achieve the successful construction of the SMSI between Pt clusters and amorphous TiO2 nanosheets by vacuum annealing, which requires a relatively low temperature that avoids the aggregation of small clusters. In situ scanning transmission electron microscopy observation is employed to explore the SMSI behaviors, and the results reveal the dynamic rearrangement of Pt atoms upon annealing for the first time. The originally disordered Pt atoms become ordered as the crystallizing of the amorphous TiO2 support, forming an epitaxial interface between Pt and TiO2. Such a SMSI state can remain stable in oxidation environment even at 400 °C. Further investigations prove that the electron transfer from TiO2 to Pt occupies the Pt 5d orbitals, which is responsible for the disappeared CO adsorption ability of Pt/TiO2 after forming SMSI. This work not only opens a new avenue for constructing SMSI at cluster scale but also provides in-depth understanding on the unique SMSI behavior, which would stimulate the development of supported metal clusters for catalysis applications.

Dynamic Behavior of Platinum Atoms and Clusters in the Native Oxide Layer of Aluminum Nanocrystals

Strong metal-support interactions (SMSIs) are well-known in the field of heterogeneous catalysis to induce the encapsulation of platinum (Pt) group metals by oxide supports through high temperature H2 reduction. However, demonstrations of SMSI overlayers have largely been limited to reducible oxides, such as TiO2 and Nb2O5. Here, we show that the amorphous native surface oxide of plasmonic aluminum nanocrystals (AlNCs) exhibits SMSI-induced encapsulation of Pt following reduction in H2 in a Pt structure dependent manner. Reductive treatment in H2 at 300 °C induces the formation of an AlOx SMSI overlayer on Pt clusters, leaving Pt single-atom sites (Ptiso) exposed available for catalysis. The remaining exposed Ptiso species possess a more uniform local coordination environment than has been observed on other forms of Al2O3, suggesting that the AlOx native oxide of AlNCs presents well-defined anchoring sites for individual Pt atoms. This observation extends our understanding of SMSIs by providing evidence that H2-induced encapsulation can occur for a wider variety of materials and should stimulate expanded studies of this effect to include nonreducible oxides with oxygen defects and the presence of disorder. It also suggests that the single-atom sites created in this manner, when combined with the plasmonic properties of the Al nanocrystal core, may allow for site-specific single-atom plasmonic photocatalysis, providing dynamic control over the light-driven reactivity in these systems.

Thermo-photo catalytic anode process for carbonate-superstructured solid fuel cells

Converting hydrocarbons and greenhouse gases (i.e., carbon dioxide, CO2) directly into electricity through fuel cells at intermediate temperatures (450 to 550 °C) remains a significant challenge, primarily due to the sluggish activation of C-H and C=O bonds. Here, we demonstrated a unique strategy to address this issue, in which light illumination was introduced into the thermal catalytic CO2 reforming of ethane in the anode as a unique thermo-photo anode process for carbonate-superstructured solid fuel cells. The light-enhanced fuel activation led to excellent cell performance with a record-high peak power density of 168 mW cm-2 at an intermediate temperature of 550 °C. Furthermore, no degradation was observed during ~50 h operation. Such a successful integration of photo energy into the fuel cell system provides a new direction for the development of efficient fuel cells.

Review on supported metal catalysts with partial/porous overlayers for stabilization

Heterogeneous catalysts of supported metals are important for both liquid-phase and gas-phase chemical transformations which underpin the petrochemical sector and manufacture of bulk or fine chemicals and pharmaceuticals. Conventional supported metal catalysts (SMC) suffer from deactivation resulting from sintering, leaching, coking and so on. Besides the choice of active species (e.g. atoms, clusters, nanoparticles) to maximize catalytic performances, strategies to stabilize active species are imperative for rational design of catalysts, particularly for those catalysts that work under heated and corrosive reaction conditions. The complete encapsulation of metal active species within a matrix (e.g. zeolites, MOFs, carbon, etc.) or core-shell arrangements is popular. However, the use of partial/porous overlayers (PO) to preserve metals, which simultaneously ensures the accessibility of active sites through controlling the size/shape of diffusing reactants and products, has not been systematically reviewed. The present review identifies the key design principles for fabricating supported metal catalysts with partial/porous overlayers (SMCPO) and demonstrates their advantages versus conventional supported metals in catalytic reactions.

Nonclassical Strong Metal-Support Interactions for Enhanced Catalysis

Strong metal-support interaction (SMSI), which encompasses reversible encapsulation and de-encapsulation and modulation of surface adsorption properties, imposes great impacts on the performance of heterogeneous catalysts. Recent development of SMSI has surpassed the prototypical encapsulated Pt-TiO₂ catalyst, affording a series of conceptually novel and practically advantageous catalytic systems. Here we provide our perspective on recent progress in nonclassical SMSIs for enhanced catalysis. Unravelling the structural complexity of SMSI necessitates the combination of multiple characterization techniques at different scales. Synthesis strategies leveraging chemical, photonic, and mechanochemical driving forces further expand the definition and application scope of SMSI. Exquisite structure engineering permits elucidation of the interface, entropy, and size effect on the geometric and electronic characteristics. Materials innovation places the atomically thin two-dimensional materials at the forefront of interfacial active site control. A broader space is awaiting exploration, where exploitation of metal-support interactions brings compelling catalytic activity, selectivity, and stability.

Adsorbate-Induced Strong Metal-Support Interactions: Implications for Catalyst Design

Since the discovery of strong metal-support interactions (SMSIs) over supported metal catalysts in the 1970s, researchers have studied ways to harness this type of catalyst reconstruction to achieve enhanced stability of metal particles against sintering and to create catalytic sites with novel electronic and bonding properties. The motivation to elucidate performance-structure relationships in catalytic transformations has led researchers to take a closer look into catalytic surfaces under reaction conditions rather than a postreaction analysis. These investigations of operating catalysts have made it clear that SMSIs are more common than initially thought. Recent reports show how various adsorbed species, rather than traditional H₂/O₂ treatment, can promote SMSI in various catalytic systems, a phenomenon named adsorbate-induced SMSI (A-SMSI). Researching the occurrence of A-SMSI has allowed fundamental understanding of catalyst stability, catalytic rates, and product selectivity. The present Perspective discusses the state-of-the-art regarding A-SMSI, the current challenges, and the opportunities ahead in heterogeneous catalysis.

Structural Evolution of Anatase-Supported Platinum Nanoclusters into a Platinum-Titanium Intermetallic Containing Platinum Single Atoms for Enhanced Catalytic CO Oxidation

Strong metal-support interactions characteristic of the encapsulation of metal particles by oxide overlayers have been widely observed on large metal nanoparticles, but scarcely occur on small nanoclusters (<2 nm) for which the metal-support interactions remain elusive. Herein, we study the structural evolution of Pt nanoclusters (1.5 nm) supported on anatase TiO₂ upon high-temperature H₂ reduction. The Pt nanoclusters start to partially evolve into a CsCl-type PtTi intermetallic compound when the reduction temperature reaches 400 °C. Upon 700 °C reduction, the PtTi nanoparticles are exclusively formed and grow epitaxially along the TiO₂ (101) crystal faces. The thermodynamics of the formation of PtTi via migration of reduced Ti atoms into Pt cluster is unraveled by theoretical calculations. The thermally stable PtTi intermetallic compound, with single-atom Pt isolated by Ti, exhibits enhanced catalytic activity and promoted catalytic durability for CO oxidation.

A TiN@C core–shell support for improving Pt catalyst corrosion resistance

TiN@C composite support with high corrosion resistance improves catalyst durability because of SMSI between the Pt and N site in TiN.

Boosting the catalytic performance of single-atom catalysts by tuning surface lattice expanding confinement

We report that Pt single atoms embedded on a disordered TiO2 surface have a weaker affinity for CO than those supported on a perfect TiO2 surface, thus generating much better CO oxidation activity.

The Influence of High-Energy Faceted TiO2 Supports on Co and Co-Ru Catalysts for Dry Methane Reforming

The reforming of methane from biogas has been proposed as a promising method of CO2 utilization.  Co-based catalysts are promising candidates for dry methane reforming. However, the main constraints limiting the large-scale use of Co-based catalysts are deactivation through carbon deposition (coking) and sintering due to weak metal-support interaction. We studied the structure-function properties and catalytic behavior of Co/TiO2 and Co-Ru/TiO2 catalysts using two different types of TiO2 supports, commercial TiO2 and faceted non-stoichiometric rutile TiO2 crystals (TiO2*). The Co and Ru metal particles were deposited on TiO2 supports using a wet-impregnation method with the percentage weight loading of Co and Ru of 5% and 0.5%, respectively. The materials were characterized using SEM, STEM-HAADF, XRD, XPS and BET. The catalytic performance was studied using the CH4:CO2 ratio of 3:2 to mimic the methane-rich biogas composition. Our results indicate that the addition of Ru to Co catalysts supported on TiO2* reduces carbon deposition and influences oxygen mobility. Co and Co-Ru catalysts supported on TiO2* has superior activity with the highest conversion of CO2 and CH4 of 34.7% and 23.5%, respectively. Despite the improved performance, the Co-Ru/TiO2* catalyst has limited stability due to the proliferation of nanoparticle growth and TiOx layers on the surface of the nanoparticles indicating the prevalence of the strong-metal support interaction.

Strong metal-support interactions induced by an ultrafast laser

Supported metal catalysts play a crucial role in the modern industry. Constructing strong metal-support interactions (SMSI) is an effective means of regulating the interfacial properties of noble metal-based supported catalysts. Here, we propose a new strategy of ultrafast laser-induced SMSI that can be constructed on a CeO2-supported Pt system by confining electric field in localized interface. The nanoconfined field essentially boosts the formation of surface defects and metastable CeOx migration. The SMSI is evidenced by covering Pt nanoparticles with the CeOx thin overlayer and suppression of CO adsorption. The overlayer is permeable to the reactant molecules. Owing to the SMSI, the resulting Pt/CeO2 catalyst exhibits enhanced activity and stability for CO oxidation. This strategy of constructing SMSI can be extended not only to other noble metal systems (such as Au/TiO2, Pd/TiO2, and Pt/TiO2) but also on non-reducible oxide supports (such as Pt/Al2O3, Au/MgO, and Pt/SiO2), providing a universal way to engineer and develop high-performance supported noble metal catalysts.

X-ray-Induced CO2 Formation via CO Reaction with TiO2 at Cryogenic Temperature

Cosmic rays, γ-rays, and X-ray-driven reactions on interstellar grains have been the main focus in understanding the extraterrestrial synthesis of complex organic molecules. Herein, using temperature-programmed desorption and X-ray photoelectron spectroscopy, we report for the first time X-ray-induced CO₂ production from a CO-covered rutile TiO₂(110) surface at 110 K, in addition to X-ray-induced CO desorption. The X-ray-induced CO₂ production was found to follow a Mars and van Krevelen (MvK) mechanism via the reaction between adsorbed CO and surface lattice oxygen of TiO₂. Defects of TiO₂ suppress the X-ray-induced CO₂ production but promote the X-ray-induced CO desorption. These findings suggest a novel X-ray-induced CO-to-CO₂ reaction on oxide surfaces at cryogenic temperature likely occurring in the interstellar medium and also warn us to keep in mind the possibility of X-rays inducing chemical reactions during structural characterizations of oxides with X-ray-involved techniques.

Tuning the shape and crystal phase of TiO2 nanoparticles for catalysis

Synthesis of TiO₂ nanoparticles with tunable shape and crystal phase has attracted considerable attention for the design of highly efficient heterogeneous catalysts. Tailoring the shape of TiO₂, in the crystal phases of anatase, rutile, brookite and TiO₂(B), allows tuning of the atomic configurations on the dominantly exposed facets for maximizing the active sites and regulating the reaction route towards a specific channel for achieving high selectivity. Moreover, the shape and crystal phase of TiO₂ nanoparticles alter their interactions with metal species, which are commonly termed as strong metal-support interactions involving interfacial strain and charge transfer. On the other hand, metal particles, clusters and single atoms interact differently with TiO₂, because of the variation of the electronic structure, while the surface of TiO₂ determines the interfacial bonding via a geometric effect. The dynamic behavior of the metal-titania interfaces, driven by the chemisorption of the reactive molecules at elevated temperatures, also plays a decisive role in elaborating the structure-reactivity relationship.

Structure Sensitivity of Au-TiO2 Strong Metal-Support Interactions

Strong metal-support interactions (SMSI) is an important concept in heterogeneous catalysis. Herein, we demonstrate that the Au-TiO₂ SMSI of Au/TiO₂ catalysts sensitively depends on both Au nanoparticle (NP) sizes and TiO₂ facets. Au NPs of ca. 5 nm are more facile undergo Au-TiO₂ SMSI than those of ca. 2 nm, while TiO₂ {001} and {100} facets are more facile than TiO₂ {101} facets. The resulting capsulating TiO_2-x overlayers on Au NPs exhibit an average oxidation state between +3 and +4 and a Au-to-TiO_2-x charge transfer, which, combined with calculations, determines the Ti:O ratio as ca. 6:11. Both TiO_2-x overlayers and TiO_2-x -Au interface exhibit easier lattice oxygen activation and higher intrinsic activity in catalyzing low-temperature CO oxidation than the starting Au-TiO₂ interface. These results advance fundamental understanding of SMSI and demonstrate engineering of metal NP size and oxide facet as an effective strategy to tune the SMSI for efficient catalysis.

Hydrogenation of benzoic acid derivatives over Pt/TiO2 under mild conditions

Hydrogenation of benzoic acid (BA) to cyclohexanecarboxylic acid (CCA) has important industrial and academic significance, however, the electron deficient aromatic ring and catalyst poisoning by carboxyl groups make BA hydrogenation a challenging transformation. Herein, we report that Pt/TiO₂ is very effective for BA hydrogenation with, to our knowledge, a record TOF of 4490 h^-1 at 80 °C and 50 bar H₂, one order higher than previously reported results. Pt/TiO₂ catalysts with electron-deficient and electron-enriched Pt sites are obtained by modifying the electron transfer direction between Pt and TiO₂. Electron-deficient Pt sites interact with BA more strongly than electron-rich Pt sites, helping the dissociated H of the carboxyl group to participate in BA hydrogenation, thus enhancing its activity. The wide substrate scope, including bi- and tri-benzoic acids, further demonstrates the high efficiency of Pt/TiO₂ for hydrogenation of BA derivatives.

Growth kinetic control over MgFe2O4 to tune Fe occupancy and metal–support interactions for optimum catalytic performance

For the first time, the growth behavior with size-dependent Fe occupancies at different sites of MgFe₂O₄ was examined. Hybrid catalysts of Pt/MgFe₂O₄ with a support size of 20.6 nm exhibited an optimal performance of CO oxidation.

Size-dependent strong metal–support interaction in Pd/ZnO catalysts for hydrogenation of CO2 to methanol

Size-dependent strong metal–support interactions govern both the activity and selectivity decisively.