Evaluating the Dispersant Stabilization of Colloidal Suspensions from the Scaling Behavior of Gel Rheology and Adsorption Measurements

Surfactant-Driven Dynamic Changes in Rheology of Activated Carbon Slurry Electrodes

Carbon black slurry electrodes are an effective means to improve flow battery performance by increasing the active surface area necessary for electrochemical reactions with a cost-effective material. Current challenges with this specific flow battery chemistry include the stability and flowability of the carbon black suspensions, especially in response to formulation choices. Advancing the manufacturing, operation, and performance of these redox flow batteries requires a deeper understanding of how slurry formulation impacts its rheological profile and ultimately battery performance. In response to this need, the linear and nonlinear rheological responses of activated carbon (AC) based slurry electrode materials used in an all-iron flow battery in the presence of a nonionic surfactant (Triton X-100) were measured. Results from these measurements show the slurry is a colloidal gel with elasticity remaining constant despite increasing surfactant concentration until α (= Csurf/CAC) < 0.65. However, at α ≥ 0.65, the slurry abruptly transitions to a fluid with no measurable yield stress. This critical surfactant concentration at which the rheological profile undergoes a dynamic change matches the concentration found previously for gel collapse of this system. Moreover, this transition is accompanied by a complete loss of electrical conductivity. From these data we conclude the site specific adsorption of surfactant molecules often used in slurry formulation has a significant and dramatic impact on the stability and flowability of these suspensions. Work presented herein demonstrates the importance of additive choices when formulating a slurry electrode.

Preparation and Dispersion Performance of Hydrophobic Fumed Silica Aqueous Dispersion

Hydrophobic fumed silica (HFS) is a commonly used rheology additive in waterborne coatings. A series of experiments were conducted on the HFS-dispersing technology in this study. The size and structure of HFS primary particles were observed via transmission electron microscopy (TEM). The measurement results of the TEM were D50 = 13.6 nm and D90 = 19.7 nm, respectively. The particle size and dispersion performance of HFS were tested via dynamic light scattering (DLS). Additionally, the HFS aqueous dispersion was prepared and compounded with waterborne polyacrylic latex and polyurethane resin. The elemental distribution of the coatings was characterized using energy dispersive spectroscopy (EDS). The results show that the HFS in a non-ionic polymer dispersant had the best dispersion performance. The particle size of the HFS in the aqueous dispersion is related to the dispersion conditions. Under optimized conditions, the HFS aqueous dispersion can be prepared with a particle size of D50 = 27.2 nm. The HFS aqueous dispersion has stable storage stability. Even after storage for 47 d, the particle size still did not change significantly.

Surfactant induced catastrophic collapse of carbon black suspensions used in flow battery application

HYPOTHESIS

Carbon black particles act as electronically conductive additives in the slurry electrodes used in electrochemical redox flow batteries. Modifying the carbon black slurry formulation with the addition of a nonionic surfactant could impart improved particle dispersion, gravitational stability, and flowability leading to better battery performance.

EXPERIMENTS

Carbon black particles were dispersed in 1 M H₂SO₄ with volume fractions Φ = 0.01 to 0.06 and a nonionic surfactant (Triton X-100) concentration of c_surf. = 0, 0.05, and 0.1 M. Particle size was characterized using microscopy and surfactant adsorption using UV-vis spectroscopy. Sedimentation kinetics was measured using a custom camera set-up that tracks the height of the settling particle bed. Rheology experiments were conducted to measure linear viscoelasticity and shear flow behavior.

FINDINGS

The sedimentation dynamics of the slurry resembled that of a gel collapse. At short times we observed fast sedimentation associated with structural gel collapse and at long times very slow sedimentation associated with compaction of the sediment. Rheological investigations revealed that the slurry indeed behaved like colloidal gels. Addition of nonionic surfactant at α (= (c_surf./c_CB)) < 0.75 improved particle dispersion and increased gel elasticity. However, α> 0.75 led to a weaker gel that exhibits a fast 'catastrophic collapse' under gravity.

Role of Low Molecular Weight Polymers on the Dynamics of Silicon Anodes During Casting

This work probes the slurry architecture of a high silicon content electrode slurry with and without low molecular weight polymeric dispersants as a function of shear rate to mimic electrode casting conditions for poly(acrylic acid) (PAA) and lithium neutralized poly(acrylic acid) (LiPAA) based electrodes. Rheology coupled ultra-small angle neutron scattering (rheo-USANS) was used to examine the aggregation and agglomeration behavior of each slurry as well as the overall shape of the aggregates. The addition of dispersant has opposing effects on slurries made with PAA or LiPAA binder. With a dispersant, there are fewer aggregates and agglomerates in the PAA based silicon slurries, while LiPAA based silicon slurries become orders of magnitude more aggregated and agglomerated at all shear rates. The reorganization of the PAA and LiPAA binder in the presence of dispersant leads to a more homogeneous slurry and a more heterogeneous slurry, respectively. This reorganization ripples through to the cast electrode architecture and is reflected in the electrochemical cycling of these electrodes.

Direct Measure of Electrode Spatial Heterogeneity: Influence of Processing Conditions on Anode Architecture and Performance

In this work, the spatial (in)homogeneity of aqueous processed silicon electrodes using standard poly(acrylic acid)-based binders and slurry preparation conditions is demonstrated. X-ray nanotomography shows segregation of materials into submicron-thick layers depending on the mixing method and starting binder molecular weights. Using a dispersant, or in situ production of dispersant from the cleavage of the binder into smaller molecular weight species, increases the resulting lateral homogeneity while drastically decreasing the vertical homogeneity as a result of sedimentation and separation due to gravitational forces. This data explains some of the variability in the literature with respect to silicon electrode performance and demonstrates two potential ways to improve slurry-based electrode fabrications.

Dispersing nano- and micro-sized portlandite particulates via electrosteric exclusion at short screening lengths

In spite of their high surface charge (zeta potential ζ = +34 mV), aqueous suspensions of portlandite (calcium hydroxide: Ca(OH)2) exhibit a strong tendency to aggregate, and thereby present unstable suspensions. While a variety of commercial dispersants seek to modify the suspension stability and rheology (e.g., yield stress, viscosity), it remains unclear how the performance of electrostatically and/or electrosterically based additives is affected in aqueous environments having either a high ionic strength and/or a pH close to the particle's isoelectric point (IEP). We show that the high native ionic strength (pH ≈ 12.6, IEP: pH ≈ 13) of saturated portlandite suspensions strongly screens electrostatic forces (Debye length: κ-1 = 1.2 nm). As a result, coulombic repulsion alone is insufficient to mitigate particle aggregation and affect rheology. However, a longer-range geometrical particle-particle exclusion that arises from electrosteric hindrance caused by the introduction of comb polyelectrolyte dispersants is very effective at altering the rheological properties and fractal structuring of suspensions. As a result, comb-like dispersants that stretch into the solvent reduce the suspension's yield stress by 5× at similar levels of adsorption as compared to linear dispersants, thus enhancing the critical solid loading (i.e., at which jamming occurs) by 1.4×. Significantly, the behavior of diverse dispersants is found to be inherently related to the thickness of the adsorbed polymer layer on particle surfaces. These outcomes inform the design of dispersants for concentrated suspensions that present strong charge screening behavior.

Study of dispersion mechanisms of modified SiC powder: electrostatic repulsion and steric hindrance mechanism

Surface modification technology was used to increase the dispersion of SiC powder.