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Wei K, Tang C, Ma H, Fang X, Yang R. 3D-printed microrobots for biomedical applications. Biomater Sci 2024. [PMID: 39041236 DOI: 10.1039/d4bm00674g] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 07/24/2024]
Abstract
Microrobots, which can perform tasks in difficult-to-reach parts of the human body under their own or external power supply, are potential tools for biomedical applications, such as drug delivery, microsurgery, imaging and monitoring, tissue engineering, and sensors and actuators. Compared with traditional fabrication methods for microrobots, recent improvements in 3D printers enable them to print high-precision microrobots, breaking through the limitations of traditional micromanufacturing technologies that require high skills for operators and greatly shortening the design-to-production cycle. Here, this review first introduces typical 3D printing technologies used in microrobot manufacturing. Then, the structures of microrobots with different functions and application scenarios are discussed. Next, we summarize the materials (body materials, propulsion materials and intelligent materials) used in 3D microrobot manufacturing to complete body construction and realize biomedical applications (e.g., drug delivery, imaging and monitoring). Finally, the challenges and future prospects of 3D printed microrobots in biomedical applications are discussed in terms of materials, manufacturing and advancement.
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Affiliation(s)
- Kun Wei
- School of Biomedical Engineering, 3D-Printing and Tissue Engineering Center, Anhui Medical University, Hefei, 230032, China.
| | - Chenlong Tang
- School of Biomedical Engineering, 3D-Printing and Tissue Engineering Center, Anhui Medical University, Hefei, 230032, China.
| | - Hui Ma
- School of Biomedical Engineering, 3D-Printing and Tissue Engineering Center, Anhui Medical University, Hefei, 230032, China.
| | - Xingmiao Fang
- School of Biomedical Engineering, 3D-Printing and Tissue Engineering Center, Anhui Medical University, Hefei, 230032, China.
| | - Runhuai Yang
- School of Biomedical Engineering, 3D-Printing and Tissue Engineering Center, Anhui Medical University, Hefei, 230032, China.
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2
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Liang H, Zhang X, Lu M, Chen X, Li W, Li S, Li MD, Zhao J, Huo Y, Ji S. Novel Photocatalyst Based on Through-Space Charge Transfer Induced Intersystem Crossing Enables Rapid and Efficient Polymerization Under Low-Power Excitation Light. Angew Chem Int Ed Engl 2024; 63:e202402774. [PMID: 38584586 DOI: 10.1002/anie.202402774] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/07/2024] [Revised: 03/22/2024] [Accepted: 04/04/2024] [Indexed: 04/09/2024]
Abstract
Currently, most photoredox catalysis polymerization systems are limited by high excitation power, long polymerization time, or the requirement of electron donors due to the precise design of efficient photocatalysts still poses a great challenge. Herein, we propose a new approach: the creation of efficient photocatalysts having low ground state oxidation potentials and high excited state energy levels, along with through-space charge transfer (TSCT) induced intersystem crossing (ISC) properties. A cabazole-naphthalimide (NI) dyad (NI-1) characterized by long triplet excited state lifetime (τT=62 μs), satisfactory ISC efficiency (ΦΔ=54.3 %) and powerful reduction capacity [Singlet: E1/2 (PC+1/*PC)=-1.93 eV, Triplet: E1/2 (PC+1/*PC)=-0.84 eV] was obtained. An efficient and rapid polymerization (83 % conversion of 1 mM monomer in 30 s) was observed under the conditions of without electron donor, low excitation power (10 mW cm-2) and low catalyst (NI-1) loading (<50 μM). In contrast, the conversion rate was lower at 29 % when the reference catalyst (NI-4) was used for photopolymerization under the same conditions, demonstrating the advantage of the TSCT photocatalyst. Finally, the TSCT material was used as a photocatalyst in practical lithography for the first time, achieving pattern resolutions of up to 10 μm.
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Affiliation(s)
- Hui Liang
- School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, P.R. China
| | - Xue Zhang
- State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian, 116024, P. R. China
| | - Manlin Lu
- College of Chemistry and Chemical Engineering, and Key Laboratory for Preparation and Application of Ordered Structural Materials of Guangdong Province, Shantou University, Shantou, 515063, P.R. China
| | - Xi Chen
- State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian, 116024, P. R. China
| | - Weiqiang Li
- School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, P.R. China
| | - Shangru Li
- School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, P.R. China
| | - Ming-De Li
- College of Chemistry and Chemical Engineering, and Key Laboratory for Preparation and Application of Ordered Structural Materials of Guangdong Province, Shantou University, Shantou, 515063, P.R. China
| | - Jianzhang Zhao
- State Key Laboratory of Fine Chemicals, School of Chemical Engineering, Dalian University of Technology, Dalian, 116024, P. R. China
| | - Yanping Huo
- School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, P.R. China
| | - Shaomin Ji
- School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, P.R. China
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3
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Shukla S, Joshi NN, Kadian S, Narayan RJ. Development of Drug-Loaded PCL@MOF Film Enclosed in a Photo Polymeric Container for Sustained Release. ACS APPLIED BIO MATERIALS 2024. [PMID: 38992948 DOI: 10.1021/acsabm.4c00564] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 07/13/2024]
Abstract
The programmed fabrication of oral dosage forms is associated with several challenges such as controlled loading and disintegration. To optimize the drug payload, excipient breakdown, and site-specific sustained release of hydrophobic drug (sulfamethoxazole, SM), we propose the development of acrylate polymer tablets enclosed with drug-loaded polycaprolactone (PCL) films. The active pharmaceutical ingredient (API) is physisorbed into the porous iron (Fe)-based metal-organic framework (MOF) and later converted to tangible PCL films, which, upon folding, are incorporated into the acrylate polymer matrices (P1/P2/P3). X-ray powder diffraction (XRPD) analysis and scanning electron microscopy (SEM) micrographs confirmed the stability and homogeneous distribution of MOF within the 50 μm thick film. Adsorption-desorption measurements at ambient temperatures confirmed the decrease in the BET surface area of PCL films by 40%, which was ∼3.01 m/g, and pore volume from 30 to 9 nm. The decrease in adsorption and surface parameters could confirm the gradual accessibility of SM molecules once exposed to a degrading environment. Fourier transform infrared (FTIR) analyses of in vitro dissolution confirmed the presence of the drug in the MOF-PCL film-enclosed tablets and concluded the cumulative SM release at pH ∼ 8.2 which followed the order SM@Fe-MOF < P1/P2/P3 < PCL-SM@Fe-MOF < P1/PCL-SM@Fe-MOF < P3/PCL-SM@Fe-MOF. The results of the study indicate that the P3/PCL-SM@Fe-MOF assembly has potential use as a biomedical drug delivery alternative carrier for effective drug loading and stimuli-responsive flexible release to attain high bioavailability.
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Affiliation(s)
- Shubhangi Shukla
- Joint Department of Biomedical Engineering, North Carolina State University, Raleigh, North Carolina 27695-7907, United States
| | - Naveen Narasimhachar Joshi
- Department of Materials Science and Engineering, North Carolina State University, Raleigh, North Carolina 27695-7907, United States
| | - Sachin Kadian
- Joint Department of Biomedical Engineering, North Carolina State University, Raleigh, North Carolina 27695-7907, United States
| | - Roger J Narayan
- Joint Department of Biomedical Engineering, North Carolina State University, Raleigh, North Carolina 27695-7907, United States
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Gao T, Zhang Y, Morlet-Savary F, Graff B, Zhang J, Xiao P, Dumur F, Lalevée J. Novel High-Performance Glyoxylate Derivative-Based Photoinitiators for Free Radical Photopolymerization and 3D Printing with Visible LED. SMALL (WEINHEIM AN DER BERGSTRASSE, GERMANY) 2024; 20:e2400234. [PMID: 38426650 DOI: 10.1002/smll.202400234] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/10/2024] [Revised: 01/31/2024] [Indexed: 03/02/2024]
Abstract
Investigations concerning the glyoxylate moiety as a photocleavable functional group for visible light photoinitiators, particularly in the initiation of free radical photopolymerization remain limited. This study introduces nine innovative carbazole-based ethyl glyoxylate derivatives (CEGs), which are synthesized and found to exhibit excellent photoinitiation abilities as monocomponent photoinitiating systems. Notably, these structures demonstrate robust absorption in the near-UV/visible range, surpassing the commercial photoinitiators. Moreover, the newly developed glyoxylate derivatives show higher acrylate function conversions compared to a benchmark photoinitiator (MBF) in free radical photopolymerization. Elucidation of the photoinitiation mechanism of CEGs is achieved through a comprehensive analysis involving the decarboxylation reaction and electron spin resonance spin trapping. Furthermore, their practical utility is confirmed during direct laser writing and 3D printing processes, enabling the successful fabrication of 3D printed objects. This study introduces pioneering concepts and effective strategies in the molecular design of novel photoinitiators, showcasing their potential for highly advantageous applications in 3D printing.
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Affiliation(s)
- Tong Gao
- Université de Haute-Alsace, CNRS, IS2M UMR7361, Mulhouse, F-68100, France
- Université de Strasbourg, France
| | - Yijun Zhang
- Université de Haute-Alsace, CNRS, IS2M UMR7361, Mulhouse, F-68100, France
- Université de Strasbourg, France
| | - Fabrice Morlet-Savary
- Université de Haute-Alsace, CNRS, IS2M UMR7361, Mulhouse, F-68100, France
- Université de Strasbourg, France
| | - Bernadette Graff
- Université de Haute-Alsace, CNRS, IS2M UMR7361, Mulhouse, F-68100, France
- Université de Strasbourg, France
| | - Jing Zhang
- Future Industries Institute, University of South Australia, Mawson Lakes, SA, 5095, Australia
| | - Pu Xiao
- State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai, 200050, P. R. China
| | - Frédéric Dumur
- Aix Marseille Univ, CNRS, ICR, UMR 7273, Marseille, F-13397, France
| | - Jacques Lalevée
- Université de Haute-Alsace, CNRS, IS2M UMR7361, Mulhouse, F-68100, France
- Université de Strasbourg, France
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Shao Y, He X, Xin Y, Zhang Y, Zhang D, Duan L, Zou Y. New Application of Multiresonance Organic Delayed Fluorescence Dyes: High-Performance Photoinitiating Systems for Acrylate and Epoxy Photopolymerization and Photoluminescent Pattern Preparation. ACS APPLIED MATERIALS & INTERFACES 2024; 16:30344-30354. [PMID: 38819945 DOI: 10.1021/acsami.4c02834] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/02/2024]
Abstract
The primary focus of photopolymerization research is to advance highly efficient visible photoinitiating systems (PISs) as alternatives to conventional ultraviolet (UV) photoinitiators. We developed four multiresonance emitters (BIC-pCz, BNO1, BO-DICz, and TPABO-DICz) to sensitize iodonium salt (Iod) and initiate free-radical and cationic photopolymerization under visible light for the first time. The TPABO-DICz/Iod system achieved a double-bond conversion of over 70% within just 4 s of exposure to green light (520 nm), while the BNO1/Iod system achieved a double-bond conversion exceeding 50% with 10 s of exposure to red light (630 nm). The photochemical properties were studied through thermodynamic research, steady-state photolysis, and electron spin resonance. Photolithography techniques were employed to fabricate photoluminescent films and micrometer-scale patterns utilizing the blue-emitting BIC-pCz dye, showcasing the potential of photolithography in the production of photoluminescent pixels. Additionally, the BIC-pCz/Iod and TPABO-DICz/Iod systems have been employed to rapidly fabricate photoluminescent polymer patterns using a digital-light-processing 3D printer with a low-intensity light (3.2 mW cm-2). These multiresonance emitters show exceptional photosensitizing effects and can act as fluorescent dyes in photoluminescent patterns, highlighting the potential of utilizing photopolymerization for OLED applications.
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Affiliation(s)
- Yayu Shao
- College of Chemistry, Beijing Normal University, Beijing 100875, People's Republic of China
| | - Xianglong He
- College of Chemistry, Beijing Normal University, Beijing 100875, People's Republic of China
| | - Yangyang Xin
- Laboratory of Flexible Electronics Technology, Tsinghua University, Beijing 100084, People's Republic of China
| | - Yuewei Zhang
- Laboratory of Flexible Electronics Technology, Tsinghua University, Beijing 100084, People's Republic of China
| | - Dongdong Zhang
- Laboratory of Flexible Electronics Technology, Tsinghua University, Beijing 100084, People's Republic of China
| | - Lian Duan
- Laboratory of Flexible Electronics Technology, Tsinghua University, Beijing 100084, People's Republic of China
| | - Yingquan Zou
- College of Chemistry, Beijing Normal University, Beijing 100875, People's Republic of China
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Dumur F. Recent advances on water-soluble photoinitiators of polymerization. Eur Polym J 2023. [DOI: 10.1016/j.eurpolymj.2023.111942] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/06/2023]
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7
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Dumur F. Recent Advances on Photoinitiating Systems Designed for Solar Photocrosslinking Polymerization Reactions. Eur Polym J 2023. [DOI: 10.1016/j.eurpolymj.2023.111988] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/17/2023]
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8
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Dumur F. Recent Advances on Anthraquinone-based Photoinitiators of Polymerization. Eur Polym J 2023. [DOI: 10.1016/j.eurpolymj.2023.112039] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/30/2023]
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9
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Recent Advances on Furan-Based Visible Light Photoinitiators of Polymerization. Catalysts 2023. [DOI: 10.3390/catal13030493] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/04/2023] Open
Abstract
Photopolymerization is an active research field enabling to polymerize in greener conditions than that performed with traditional thermal polymerization. At present, a great deal of effort is devoted to developing visible light photoinitiating systems. Indeed, the traditional UV photoinitiating systems are currently the focus of numerous safety concerns so alternatives to UV light are being actively researched. However, visible light photons are less energetic than UV photons so the reactivity of the photoinitiating systems should be improved to address this issue. In this field, furane constitutes an interesting candidate for the design of photocatalysts of polymerization due to its low cost and its easy chemical modification. In this review, an overview concerning the design of furane-based photoinitiators is provided. Comparisons with reference systems are also established to demonstrate evidence of the interest of these photoinitiators in innovative structures.
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10
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Dumur F. The Future of Visible Light Photoinitiators of Polymerization for Photocrosslinking Applications. Eur Polym J 2023. [DOI: 10.1016/j.eurpolymj.2023.111883] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/13/2023]
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11
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Recent Advances on Photobleachable Visible Light Photoinitiators of Polymerization. Eur Polym J 2023. [DOI: 10.1016/j.eurpolymj.2023.111874] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
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12
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High-Performance Photoinitiating Systems for LED-Induced Photopolymerization. Polymers (Basel) 2023; 15:polym15020342. [PMID: 36679223 PMCID: PMC9860695 DOI: 10.3390/polym15020342] [Citation(s) in RCA: 9] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/25/2022] [Revised: 12/29/2022] [Accepted: 01/05/2023] [Indexed: 01/11/2023] Open
Abstract
Currently, increasing attention has been focused on light-emitting diodes (LEDs)-induced photopolymerization. The common LEDs (e.g., LED at 365 nm and LED at 405 nm) possess narrow emission bands. Due to their light absorption properties, most commercial photoinitiators are sensitive to UV light and cannot be optimally activated under visible LED irradiation. Although many photoinitiators have been designed for LED-induced free radical polymerization and cationic polymerization, there is still the issue of the mating between photoinitiators and LEDs. Therefore, the development of novel photoinitiators, which could be applied under LED irradiation, is significant. Many photoinitiating systems have been reported in the past decade. In this review, some recently developed photoinitiators used in LED-induced photopolymerization, mainly in the past 5 years, are summarized and categorized as Type Ⅰ photoinitiators, Type Ⅱ photoinitiators, and dye-based photoinitiating systems. In addition, their light absorption properties and photoinitiation efficiencies are discussed.
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Randhawa A, Dutta SD, Ganguly K, Patel DK, Patil TV, Lim KT. Recent Advances in 3D Printing of Photocurable Polymers: Types, Mechanism, and Tissue Engineering Application. Macromol Biosci 2023; 23:e2200278. [PMID: 36177687 DOI: 10.1002/mabi.202200278] [Citation(s) in RCA: 9] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/06/2022] [Revised: 09/09/2022] [Indexed: 01/19/2023]
Abstract
The conversion of liquid resin into solid structures upon exposure to light of a specific wavelength is known as photopolymerization. In recent years, photopolymerization-based 3D printing has gained enormous attention for constructing complex tissue-specific constructs. Due to the economic and environmental benefits of the biopolymers employed, photo-curable 3D printing is considered an alternative method for replacing damaged tissues. However, the lack of suitable bio-based photopolymers, their characterization, effective crosslinking strategies, and optimal printing conditions are hindering the extensive application of 3D printed materials in the global market. This review highlights the present status of various photopolymers, their synthesis, and their optimization parameters for biomedical applications. Moreover, a glimpse of various photopolymerization techniques currently employed for 3D printing is also discussed. Furthermore, various naturally derived nanomaterials reinforced polymerization and their influence on printability and shape fidelity are also reviewed. Finally, the ultimate use of those photopolymerized hydrogel scaffolds in tissue engineering is also discussed. Taken together, it is believed that photopolymerized 3D printing has a great future, whereas conventional 3D printing requires considerable sophistication, and this review can provide readers with a comprehensive approach to developing light-mediated 3D printing for tissue-engineering applications.
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Affiliation(s)
- Aayushi Randhawa
- Department of Biosystems Engineering, Kangwon National University, Chuncheon, 24341, Republic of Korea.,Interdisciplinary Program in Smart Agriculture, Kangwon National University, Chuncheon, 24341, Republic of Korea
| | - Sayan Deb Dutta
- Department of Biosystems Engineering, Kangwon National University, Chuncheon, 24341, Republic of Korea
| | - Keya Ganguly
- Department of Biosystems Engineering, Kangwon National University, Chuncheon, 24341, Republic of Korea
| | - Dinesh K Patel
- Department of Biosystems Engineering, Kangwon National University, Chuncheon, 24341, Republic of Korea
| | - Tejal V Patil
- Department of Biosystems Engineering, Kangwon National University, Chuncheon, 24341, Republic of Korea.,Interdisciplinary Program in Smart Agriculture, Kangwon National University, Chuncheon, 24341, Republic of Korea
| | - Ki-Taek Lim
- Department of Biosystems Engineering, Kangwon National University, Chuncheon, 24341, Republic of Korea.,Interdisciplinary Program in Smart Agriculture, Kangwon National University, Chuncheon, 24341, Republic of Korea
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14
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Dumur F. Recent advances on benzylidene cyclopentanones as visible light photoinitiators of polymerization. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111639] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022]
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16
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Gu X, Shi X, Wu J, Zhang Y, Dong L, Gong Y, Meng Q, Zhang C. Preparation of a
water‐dispersible nano‐photoinitiator
oriented towards
3D
printing hydrogel with visible light. J Appl Polym Sci 2022. [DOI: 10.1002/app.52869] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Xiang Gu
- School of Chemistry and Chemical Engineering Shanghai Jiao Tong University Shanghai China
| | - Xiaokun Shi
- School of Chemistry and Chemical Engineering Shanghai Jiao Tong University Shanghai China
| | - Jiadong Wu
- Shanghai Engineering Research Center of Specialized Polymer Materials for Aerospace Shanghai Aerospace Equipments Manufacturer Co., Ltd Shanghai China
| | - Yiming Zhang
- School of Chemistry and Chemical Engineering Shanghai Jiao Tong University Shanghai China
| | - Lize Dong
- School of Chemistry and Chemical Engineering Shanghai Jiao Tong University Shanghai China
| | - Yuxuan Gong
- School of Chemistry and Chemical Engineering Shanghai Jiao Tong University Shanghai China
| | - Qinghua Meng
- School of Chemistry and Chemical Engineering Shanghai Jiao Tong University Shanghai China
| | - Chongyin Zhang
- Shanghai Engineering Research Center of Specialized Polymer Materials for Aerospace Shanghai Aerospace Equipments Manufacturer Co., Ltd Shanghai China
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18
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Liu Z, Dumur F. Recent Advances on Visible Light Coumarin-based Oxime Esters as Initiators of Polymerization. Eur Polym J 2022. [DOI: 10.1016/j.eurpolymj.2022.111449] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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19
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Müller SM, Schlögl S, Wiesner T, Haas M, Griesser T. Recent Advances in Type I Photoinitiators for Visible Light Induced Photopolymerization. CHEMPHOTOCHEM 2022. [DOI: 10.1002/cptc.202200091] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Stefanie Monika Müller
- Montanuniversität Leoben: Montanuniversitat Leoben Institute of Chemistry of Polymeric Materials AUSTRIA
| | - Sandra Schlögl
- Polymer Competence Center Leoben GmbH Chemistry of Elastomers and Surfaces AUSTRIA
| | - Tanja Wiesner
- Graz University of Technology: Technische Universitat Graz Institute of Inorganic Chemistry AUSTRIA
| | - Michael Haas
- Graz University of Technology: Technische Universitat Graz Institute of Inorganic Chemistry AUSTRIA
| | - Thomas Griesser
- Montanuniversitat Leoben Chair of Chemistry of Polymeric Materials Otto Glöckel-Straße 2/IV 8700 Leoben AUSTRIA
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20
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Shaukat U, Rossegger E, Schlögl S. A Review of Multi-Material 3D Printing of Functional Materials via Vat Photopolymerization. Polymers (Basel) 2022; 14:polym14122449. [PMID: 35746024 PMCID: PMC9227803 DOI: 10.3390/polym14122449] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/17/2022] [Revised: 06/08/2022] [Accepted: 06/10/2022] [Indexed: 02/04/2023] Open
Abstract
Additive manufacturing or 3D printing of materials is a prominent process technology which involves the fabrication of materials layer-by-layer or point-by-point in a subsequent manner. With recent advancements in additive manufacturing, the technology has excited a great potential for extension of simple designs to complex multi-material geometries. Vat photopolymerization is a subdivision of additive manufacturing which possesses many attractive features, including excellent printing resolution, high dimensional accuracy, low-cost manufacturing, and the ability to spatially control the material properties. However, the technology is currently limited by design strategies, material chemistries, and equipment limitations. This review aims to provide readers with a comprehensive comparison of different additive manufacturing technologies along with detailed knowledge on advances in multi-material vat photopolymerization technologies. Furthermore, we describe popular material chemistries both from the past and more recently, along with future prospects to address the material-related limitations of vat photopolymerization. Examples of the impressive multi-material capabilities inspired by nature which are applicable today in multiple areas of life are briefly presented in the applications section. Finally, we describe our point of view on the future prospects of 3D printed multi-material structures as well as on the way forward towards promising further advancements in vat photopolymerization.
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Bao Y. Recent Trends in Advanced Photoinitiators for Vat Photopolymerization 3D Printing. Macromol Rapid Commun 2022; 43:e2200202. [PMID: 35579565 DOI: 10.1002/marc.202200202] [Citation(s) in RCA: 17] [Impact Index Per Article: 8.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/28/2022] [Revised: 04/14/2022] [Indexed: 11/11/2022]
Abstract
3D printing has revolutionized the way of manufacturing with a huge impact on various fields, in particular biomedicine. Vat photopolymerization-based 3D printing techniques such as stereolithography (SLA) and digital light processing (DLP) attracted considerable attention owing to their superior print resolution, relatively high speed, low cost and flexibility in resin material design. As one key element of the SLA/DLP resin, photoinitiators or photoinitiating systems have experienced significant development in recent years, in parallel with the exploration of 3D printing (macro)monomers. The design of new photoinitiating systems can not only offer faster 3D printing speed and enable low-energy visible light fabrication, but also can bring new functions to the 3D printed products and even generate new printing methods in combination with advanced optics. This review evaluates recent trends in the development and application of advanced photoinitiators and photoinitiating systems for vat photopolymerization 3D printing, with a wide range of small molecules, polymers and nanoassemblies involved. Personal perspectives on the current limitations and future directions are eventually provided. This article is protected by copyright. All rights reserved.
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Affiliation(s)
- Yinyin Bao
- Department of Chemistry and Applied Biosciences, Institute of Pharmaceutical Sciences, ETH Zurich, Vladimir-Prelog-Weg 3, Zurich, 8093, Switzerland
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22
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26
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Recent Developments on 1,8-Naphthalimide Moiety as Potential Target for Anticancer Agents. Bioorg Chem 2022; 121:105677. [DOI: 10.1016/j.bioorg.2022.105677] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/18/2021] [Revised: 01/31/2022] [Accepted: 02/08/2022] [Indexed: 01/07/2023]
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Peng K, Zheng L, Zhou T, Zhang C, Li H. Light manipulation for fabrication of hydrogels and their biological applications. Acta Biomater 2022; 137:20-43. [PMID: 34637933 DOI: 10.1016/j.actbio.2021.10.003] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/07/2021] [Revised: 09/11/2021] [Accepted: 10/04/2021] [Indexed: 12/17/2022]
Abstract
The development of biocompatible materials with desired functions is essential for tissue engineering and biomedical applications. Hydrogels prepared from these materials represent an important class of soft matter for mimicking extracellular environments. In particular, dynamic hydrogels with responsiveness to environments are quite appealing because they can match the dynamics of biological processes. Among the external stimuli that can trigger responsive hydrogels, light is considered as a clean stimulus with high spatiotemporal resolution, complete bioorthogonality, and fine tunability regarding its wavelength and intensity. Therefore, photoresponsiveness has been broadly encoded in hydrogels for biological applications. Moreover, light can be used to initiate gelation during the fabrication of biocompatible hydrogels. Here, we present a critical review of light manipulation tools for the fabrication of hydrogels and for the regulation of physicochemical properties and functions of photoresponsive hydrogels. The materials, photo-initiated chemical reactions, and new prospects for light-induced gelation are introduced in the former part, while mechanisms to render hydrogels photoresponsive and their biological applications are discussed in the latter part. Subsequently, the challenges and potential research directions in this area are discussed, followed by a brief conclusion. STATEMENT OF SIGNIFICANCE: Hydrogels play a vital role in the field of biomaterials owing to their water retention ability and biocompatibility. However, static hydrogels cannot meet the dynamic requirements of the biomedical field. As a stimulus with high spatiotemporal resolution, light is an ideal tool for both the fabrication and operation of hydrogels. In this review, light-induced hydrogelation and photoresponsive hydrogels are discussed in detail, and new prospects and emerging biological applications are described. To inspire more research studies in this promising area, the challenges and possible solutions are also presented.
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Ahn D, Stevens LM, Zhou K, Page ZA. Additives for Ambient 3D Printing with Visible Light. ADVANCED MATERIALS (DEERFIELD BEACH, FLA.) 2021; 33:e2104906. [PMID: 34523168 DOI: 10.1002/adma.202104906] [Citation(s) in RCA: 19] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/26/2021] [Indexed: 06/13/2023]
Abstract
With 3D printing, the desire is to be "limited only by imagination," and although remarkable advancements have been made in recent years, the scope of printable materials remains narrow compared to other forms of manufacturing. Light-driven polymerization methods for 3D printing are particularly attractive due to unparalleled speed and resolution, yet the reliance on high-energy UV/violet light in contemporary processes limits the number of compatible materials due to pervasive absorption, scattering, and degradation at these short wavelengths. Such issues can be addressed with visible-light photopolymerizations. However, these lower-energy methods often suffer from slow reaction times and sensitivity to oxygen, precluding their utility in 3D printing processes that require rapid hardening (curing) to maximize build speed and resolution. Herein, multifunctional thiols are identified as simple additives to enable rapid high-resolution visible-light 3D printing under ambient (atmospheric O2 ) conditions that rival modern UV/violet-based technology. The present process is universal, providing access to commercially relevant acrylic resins with a range of disparate mechanical responses from strong and stiff to soft and extensible. Pushing forward, the insight presented within this study will inform the development of next-generation 3D-printing materials, such as multicomponent hydrogels and composites.
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Affiliation(s)
- Dowon Ahn
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Stop A5300, Austin, TX, 78712, USA
| | - Lynn M Stevens
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Stop A5300, Austin, TX, 78712, USA
| | - Kevin Zhou
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Stop A5300, Austin, TX, 78712, USA
| | - Zachariah A Page
- Department of Chemistry, The University of Texas at Austin, 105 East 24th Street, Stop A5300, Austin, TX, 78712, USA
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Naphthyl-Naphthalimides as High-Performance Visible Light Photoinitiators for 3D Printing and Photocomposites Synthesis. Catalysts 2021. [DOI: 10.3390/catal11111269] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/13/2022] Open
Abstract
In this article, five new organic dyes based on the naphthalimide scaffold (Napht-1–Napht-5) were synthesized and tested as high-performance photoinitiators for both the Free Radical Photopolymerization (FRP) of acrylates and the Cationic Polymerization (CP) of epoxides using blue Light-Emitting Diodes (LEDs) as a safe irradiation source (LED @405 nm and 455). In fact, very good photopolymerization profiles (high final conversions and high polymerization rates) were obtained once these photoinitiators were combined with an Iodonium salt (Iod) or Iod/amine NPG and NVK). Remarkably, these dyes were able to generate interpenetrating polymer networks (IPN) by polymerization of a blend of monomers. These experiments were carried out to improve the polymerization profiles as well as the mechanical properties of the obtained materials. Due to their high photoinitiation abilities, these compounds were used in some applications such as photocomposite synthesis, direct laser write, and 3D printing experiments. To determine the chemical mechanisms, the photochemical/photophysical properties of these compounds were studied using different characterization techniques such as UV–visible absorption spectroscopy, steady-state photolysis, Fluorescence quenching, time-resolved fluorescence spectroscopy, FTIR spectroscopy, and cyclic voltammetry
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Design of keto-coumarin based photoinitiator for Free Radical Photopolymerization: Towards 3D printing and photocomposites applications. Eur Polym J 2021. [DOI: 10.1016/j.eurpolymj.2021.110559] [Citation(s) in RCA: 18] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023]
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Gao W, Chao H, Zheng YC, Zhang WC, Liu J, Jin F, Dong XZ, Liu YH, Li SJ, Zheng ML. Ionic Carbazole-Based Water-Soluble Two-Photon Photoinitiator and the Fabrication of Biocompatible 3D Hydrogel Scaffold. ACS APPLIED MATERIALS & INTERFACES 2021; 13:27796-27805. [PMID: 34102846 DOI: 10.1021/acsami.1c02227] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/12/2023]
Abstract
Two-photon polymerization of a three-dimensional (3D) hydrogel structure has been widely applied in biological tissue engineering. For improving the biocompatibility of hydrogel structures, a new kind of ionic carbazole water-soluble photoinitiator was prepared to realize the fabrication of a 3D hydrogel structure in aqueous phase. 3,6-Bis[2-(1-methyl-pyridinium)vinyl]-9-methyl-carbazole diiodide (BMVMC) and cucurbit[7]uril (CB7) have been employed to generate a complex with better water solubility by host-guest interactions. The binding ratio of the complex was demonstrated to be 1:1 through the characterization of isothermal titration calorimetry (ITC). The two-photon absorption (TPA) cross section of the complex increases to 2500 GM compared with the 750 GM of the BMVMC molecule. Then, an aqueous-phase photoresist was obtained using the CB7/BMVMC complex as the photoinitiator and poly(ethylene glycol) diacrylate (PEGda) as the hydrogel monomer. Two-photon fabrication capability in aqueous phase has been studied using the as-prepared photoresist. A low laser threshold of 3.7 mW as well as a high resolution of 180 nm are achieved. Benefiting from the fluorescence properties of the photoinitiator, we can achieve the confocal fluorescence images without any assistance of fluorescent probes. Subsequently, a 3D engineered hydrogel scaffold microstructure was fabricated by the two-photon polymerization technology, whose biocompatibility was demonstrated by culturing the structure with living cells of L929. The BMVMC-CB7 complex and the as-prepared photoresist are demonstrated to have good biocompatibility, which is prospective for further application in tissue engineering.
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Affiliation(s)
- Wen Gao
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
- School of Future Technologies, University of Chinese Academy of Sciences, Yanqihu Campus, Huaibei Zhuang, Huaibei Town, Huairou District, Beijing 101407, P. R. China
| | - Hao Chao
- Department of Chemistry, School of Materials Science and Chemical Engineering, Beijing Technology and Business University, No. 11 Fucheng Road, Beijing 100048, P. R. China
| | - Yong-Chao Zheng
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
| | - Wei-Cai Zhang
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
- School of Future Technologies, University of Chinese Academy of Sciences, Yanqihu Campus, Huaibei Zhuang, Huaibei Town, Huairou District, Beijing 101407, P. R. China
| | - Jie Liu
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
| | - Feng Jin
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
| | - Xian-Zi Dong
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
| | - Yan-Hong Liu
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
| | - Shu-Jing Li
- Department of Chemistry, School of Materials Science and Chemical Engineering, Beijing Technology and Business University, No. 11 Fucheng Road, Beijing 100048, P. R. China
| | - Mei-Ling Zheng
- Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29 Zhongguancun East Road, Beijing 100190, P. R. China
- School of Future Technologies, University of Chinese Academy of Sciences, Yanqihu Campus, Huaibei Zhuang, Huaibei Town, Huairou District, Beijing 101407, P. R. China
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Gencoglu T, Graff B, Morlet‐Savary F, Lalevée J, Avci D. Benzophenone‐Functionalized Oligo(Amido Amine)/Iodonium Salt Systems as Visible Light Photoinitiators. ChemistrySelect 2021. [DOI: 10.1002/slct.202100991] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
Affiliation(s)
- Turkan Gencoglu
- Department of Chemistry Bogazici University 34342 Bebek Istanbul Turkey
| | - Bernadette Graff
- Institut de Science des Matériaux de Mulhouse IS2M UMR CNRS 7361 Université de Haute-Alsace F-68100 Mulhouse France
| | - Fabrice Morlet‐Savary
- Institut de Science des Matériaux de Mulhouse IS2M UMR CNRS 7361 Université de Haute-Alsace F-68100 Mulhouse France
| | - Jacques Lalevée
- Institut de Science des Matériaux de Mulhouse IS2M UMR CNRS 7361 Université de Haute-Alsace F-68100 Mulhouse France
| | - Duygu Avci
- Department of Chemistry Bogazici University 34342 Bebek Istanbul Turkey
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Giacoletto N, Dumur F. Recent Advances in bis-Chalcone-Based Photoinitiators of Polymerization: From Mechanistic Investigations to Applications. Molecules 2021; 26:3192. [PMID: 34073491 PMCID: PMC8199041 DOI: 10.3390/molecules26113192] [Citation(s) in RCA: 21] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/01/2021] [Revised: 05/22/2021] [Accepted: 05/23/2021] [Indexed: 02/01/2023] Open
Abstract
Over the past several decades, photopolymerization has become an active research field, and the ongoing efforts to develop new photoinitiating systems are supported by the different applications in which this polymerization technique is involved-including dentistry, 3D and 4D printing, adhesives, and laser writing. In the search for new structures, bis-chalcones that combine two chalcones' moieties within a unique structure were determined as being promising photosensitizers to initiate both the free-radical polymerization of acrylates and the cationic polymerization of epoxides. In this review, an overview of the different bis-chalcones reported to date is provided. Parallel to the mechanistic investigations aiming at elucidating the polymerization mechanisms, bis-chalcones-based photoinitiating systems were used for different applications, which are detailed in this review.
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Affiliation(s)
| | - Frédéric Dumur
- Aix Marseille Univ, CNRS, ICR UMR 7273, F-13397 Marseille, France
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Giacoletto N, Ibrahim-Ouali M, Dumur F. Recent advances on squaraine-based photoinitiators of polymerization. Eur Polym J 2021. [DOI: 10.1016/j.eurpolymj.2021.110427] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
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He X, Gao Y, Nie J, Sun F. Methyl Benzoylformate Derivative Norrish Type I Photoinitiators for Deep-Layer Photocuring under Near-UV or Visible LED. Macromolecules 2021. [DOI: 10.1021/acs.macromol.0c02868] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/22/2022]
Affiliation(s)
- Xianglong He
- College of Chemistry, Beijing University of Chemical Technology, Beijing 100029, People’s Republic of China
| | - Yanjing Gao
- College of Chemistry, Beijing University of Chemical Technology, Beijing 100029, People’s Republic of China
| | - Jun Nie
- State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, People’s Republic of China
- College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, People’s Republic of China
| | - Fang Sun
- State Key Laboratory of Chemical Resource Engineering, Beijing University of Chemical Technology, Beijing 100029, People’s Republic of China
- College of Chemistry, Beijing University of Chemical Technology, Beijing 100029, People’s Republic of China
- Anqing Research Institute, Beijing University of Chemical Technology, Anqing 246000, People’s Republic of China
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Pinkas A, Waiskopf N, Gigi S, Naor T, Layani A, Banin U. Morphology effect on zinc oxide quantum photoinitiators for radical polymerization. NANOSCALE 2021; 13:7152-7160. [PMID: 33889919 DOI: 10.1039/d1nr00896j] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/28/2023]
Abstract
Semiconductor nanocrystal based photoinitiators, quantum PIs, are a viable alternative to organic photoinitiators demonstrating unique advantages, including a broad and tunable excitation window, limited migration, and more. Aiming towards efficient quantum PIs with tunable properties, a deeper understanding of the relationships between the nanoparticle properties and their efficiency is required. Herein, we studied the morphological effect on ZnO nanocrystals functioning as photoinitiators in both water-based and solvent-free formulations by comparing rod and pyramidal shaped particles of similar volumes and nearly identical surface area. Superior polymerization performances are measured for the nanorods. Photocatalytic characterization including oxygen consumption and reactive oxygen species formation as well as dyes reduction and oxidation, also showed enhanced activities for the nanorods. The different performances were attributed to the anisotropic nanorod morphology which is beneficial for charge separation as well as to the presence of a reactive [0001] facet in the nanorods, which is known to increase the adsorption of molecular oxygen and anionic molecules, thus affecting the catalytic activity. These observations, along with the higher photoinitiation efficiency of the ZnO nanorods, bring them closer to functionality as photoinitiators in numerous photopolymerization applications.
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Affiliation(s)
- Alex Pinkas
- The Institute of Chemistry and the Center for Nanoscience and Nanotechnology, The Hebrew University of Jerusalem, Jerusalem 91904, Israel.
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3-Carboxylic Acid and Formyl-Derived Coumarins as Photoinitiators in Photo-Oxidation or Photo-Reduction Processes for Photopolymerization upon Visible Light: Photocomposite Synthesis and 3D Printing Applications. Molecules 2021; 26:molecules26061753. [PMID: 33800978 PMCID: PMC8003961 DOI: 10.3390/molecules26061753] [Citation(s) in RCA: 15] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/22/2021] [Revised: 03/13/2021] [Accepted: 03/18/2021] [Indexed: 11/17/2022] Open
Abstract
In this paper, nine organic compounds based on the coumarin scaffold and different substituents were synthesized and used as high-performance photoinitiators for free radical photopolymerization (FRP) of meth(acrylate) functions under visible light irradiation using LED at 405 nm. In fact, these compounds showed a very high initiation capacity and very good polymerization profiles (both high rate of polymerization (Rp) and final conversion (FC)) using two and three-component photoinitiating systems based on coum/iodonium salt (0.1%/1% w/w) and coum/iodonium salt/amine (0.1%/1%/1% w/w/w), respectively. To demonstrate the efficiency of the initiation of photopolymerization, several techniques were used to study the photophysical and photochemical properties of coumarins, such as: UV-visible absorption spectroscopy, steady-state photolysis, real-time FTIR, and cyclic voltammetry. On the other hand, these compounds were also tested in direct laser write experiments (3D printing). The synthesis of photocomposites based on glass fiber or carbon fiber using an LED conveyor at 385 nm (0.7 W/cm2) was also examined.
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Abstract
3D printing (also called "additive manufacturing" or "rapid prototyping") is able to translate computer-aided and designed virtual 3D models into 3D tangible constructs/objects through a layer-by-layer deposition approach. Since its introduction, 3D printing has aroused enormous interest among researchers and engineers to understand the fabrication process and composition-structure-property correlation of printed 3D objects and unleash its great potential for application in a variety of industrial sectors. Because of its unique technological advantages, 3D printing can definitely benefit the field of microrobotics and advance the design and development of functional microrobots in a customized manner. This review aims to present a generic overview of 3D printing for functional microrobots. The most applicable 3D printing techniques, with a focus on laser-based printing, are introduced for the 3D microfabrication of microrobots. 3D-printable materials for fabricating microrobots are reviewed in detail, including photopolymers, photo-crosslinkable hydrogels, and cell-laden hydrogels. The representative applications of 3D-printed microrobots with rational designs heretofore give evidence of how these printed microrobots are being exploited in the medical, environmental, and other relevant fields. A future outlook on the 3D printing of microrobots is also provided.
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Affiliation(s)
- Jinhua Li
- Center for Advanced Functional Nanorobots, Department of Inorganic Chemistry, University of Chemistry and Technology Prague, Technická 5, Prague 6, 16628, Czech Republic.
| | - Martin Pumera
- Center for Advanced Functional Nanorobots, Department of Inorganic Chemistry, University of Chemistry and Technology Prague, Technická 5, Prague 6, 16628, Czech Republic. and Future Energy and Innovation Laboratory, Central European Institute of Technology, Brno University of Technology, Purkyňova 656/123, Brno, CZ-61600, Czech Republic and Department of Chemistry and Biochemistry, Mendel University in Brno, Zemedelska 1, CZ-613 00, Brno, Czech Republic and Department of Chemical and Biomolecular Engineering, Yonsei University, 50 Yonsei-ro, Seodaemun-gu, Seoul 03722, Korea
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Sun K, Liu S, Chen H, Morlet-Savary F, Graff B, Pigot C, Nechab M, Xiao P, Dumur F, Lalevée J. N-ethyl carbazole-1-allylidene-based push-pull dyes as efficient light harvesting photoinitiators for sunlight induced polymerization. Eur Polym J 2021. [DOI: 10.1016/j.eurpolymj.2021.110331] [Citation(s) in RCA: 19] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
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Bagheri A, Fellows CM, Boyer C. Reversible Deactivation Radical Polymerization: From Polymer Network Synthesis to 3D Printing. ADVANCED SCIENCE (WEINHEIM, BADEN-WURTTEMBERG, GERMANY) 2021; 8:2003701. [PMID: 33717856 PMCID: PMC7927619 DOI: 10.1002/advs.202003701] [Citation(s) in RCA: 57] [Impact Index Per Article: 19.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/28/2020] [Revised: 12/11/2020] [Indexed: 05/04/2023]
Abstract
3D printing has changed the fabrication of advanced materials as it can provide customized and on-demand 3D networks. However, 3D printing of polymer materials with the capacity to be transformed after printing remains a great challenge for engineers, material, and polymer scientists. Radical polymerization has been conventionally used in photopolymerization-based 3D printing, as in the broader context of crosslinked polymer networks. Although this reaction pathway has shown great promise, it offers limited control over chain growth, chain architecture, and thus the final properties of the polymer networks. More fundamentally, radical polymerization produces dead polymer chains incapable of postpolymerization transformations. Alternatively, the application of reversible deactivation radical polymerization (RDRP) to polymer networks allows the tuning of network homogeneity and more importantly, enables the production of advanced materials containing dormant reactivatable species that can be used for subsequent processes in a postsynthetic stage. Consequently, the opportunities that (photoactivated) RDRP-based networks offer have been leveraged through the novel concepts of structurally tailored and engineered macromolecular gels, living additive manufacturing and photoexpandable/transformable-polymer networks. Herein, the advantages of RDRP-based networks over irreversibly formed conventional networks are discussed.
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Affiliation(s)
- Ali Bagheri
- School of Science and TechnologyThe University of New EnglandArmidaleNSW2351Australia
| | - Christopher M. Fellows
- School of Science and TechnologyThe University of New EnglandArmidaleNSW2351Australia
- Desalination Technologies Research InstituteAl Jubail31951Kingdom of Saudi Arabia
| | - Cyrille Boyer
- Centre for Advanced Macromolecular Design (CAMD) and Australian Centre for NanoMedicine (ACN)School of Chemical EngineeringThe University of New South WalesSydneyNSW2052Australia
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Lee K, Corrigan N, Boyer C. Rapid High‐Resolution 3D Printing and Surface Functionalization via Type I Photoinitiated RAFT Polymerization. Angew Chem Int Ed Engl 2021. [DOI: 10.1002/ange.202016523] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
Affiliation(s)
- Kenny Lee
- Cluster for Advanced Macromolecular Design School of Chemical Engineering University of New South Wales Sydney NSW 2052 Australia
| | - Nathaniel Corrigan
- Cluster for Advanced Macromolecular Design and Australian Centre for NanoMedicine School of Chemical Engineering University of New South Wales Sydney NSW 2052 Australia
| | - Cyrille Boyer
- Cluster for Advanced Macromolecular Design and Australian Centre for NanoMedicine School of Chemical Engineering University of New South Wales Sydney NSW 2052 Australia
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Lee K, Corrigan N, Boyer C. Rapid High‐Resolution 3D Printing and Surface Functionalization via Type I Photoinitiated RAFT Polymerization. Angew Chem Int Ed Engl 2021; 60:8839-8850. [DOI: 10.1002/anie.202016523] [Citation(s) in RCA: 42] [Impact Index Per Article: 14.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/12/2020] [Revised: 01/15/2021] [Indexed: 12/25/2022]
Affiliation(s)
- Kenny Lee
- Cluster for Advanced Macromolecular Design School of Chemical Engineering University of New South Wales Sydney NSW 2052 Australia
| | - Nathaniel Corrigan
- Cluster for Advanced Macromolecular Design and Australian Centre for NanoMedicine School of Chemical Engineering University of New South Wales Sydney NSW 2052 Australia
| | - Cyrille Boyer
- Cluster for Advanced Macromolecular Design and Australian Centre for NanoMedicine School of Chemical Engineering University of New South Wales Sydney NSW 2052 Australia
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Rahal M, Mokbel H, Graff B, Pertici V, Gigmes D, Toufaily J, Hamieh T, Dumur F, Lalevée J. Naphthalimide‐Based Dyes as Photoinitiators under Visible Light Irradiation and their Applications: Photocomposite Synthesis, 3D printing and Polymerization in Water. CHEMPHOTOCHEM 2021. [DOI: 10.1002/cptc.202000306] [Citation(s) in RCA: 17] [Impact Index Per Article: 5.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Mahmoud Rahal
- Université de Haute-Alsace CNRS, IS2M UMR 7361 68100 Mulhouse France
- Université de Strasbourg Strasbourg France
- Laboratory of Materials, Catalysis, Environment and Analytical Methods (MCEMA) and LEADDER Laboratory Faculty of Sciences Doctoral School of Sciences and Technology (EDST) Lebanese University Beirut 6573-14 Lebanon
| | - Haifaa Mokbel
- Université de Haute-Alsace CNRS, IS2M UMR 7361 68100 Mulhouse France
- Université de Strasbourg Strasbourg France
| | - Bernadette Graff
- Université de Haute-Alsace CNRS, IS2M UMR 7361 68100 Mulhouse France
- Université de Strasbourg Strasbourg France
| | | | - Didier Gigmes
- Aix Marseille Univ CNRS ICR UMR 7273 13397 Marseille France
| | - Joumana Toufaily
- Laboratory of Materials, Catalysis, Environment and Analytical Methods (MCEMA) and LEADDER Laboratory Faculty of Sciences Doctoral School of Sciences and Technology (EDST) Lebanese University Beirut 6573-14 Lebanon
| | - Tayssir Hamieh
- Laboratory of Materials, Catalysis, Environment and Analytical Methods (MCEMA) and LEADDER Laboratory Faculty of Sciences Doctoral School of Sciences and Technology (EDST) Lebanese University Beirut 6573-14 Lebanon
- SATIE-IFSTTAR Université Gustave Eiffel Campus de Marne-La-Vallée 25, allée des Marronniers 78000 Versailles France
| | - Frédéric Dumur
- Aix Marseille Univ CNRS ICR UMR 7273 13397 Marseille France
| | - Jacques Lalevée
- Université de Haute-Alsace CNRS, IS2M UMR 7361 68100 Mulhouse France
- Université de Strasbourg Strasbourg France
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Zhang Y, Xu Y, Simon-Masseron A, Lalevée J. Radical photoinitiation with LEDs and applications in the 3D printing of composites. Chem Soc Rev 2021; 50:3824-3841. [PMID: 33523055 DOI: 10.1039/d0cs01411g] [Citation(s) in RCA: 61] [Impact Index Per Article: 20.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
Abstract
Radical initiation upon LED light irradiation is discussed herein as well as its application in additive manufacturing. The ability of manufacturing complex structures, freedom of design, low energy consumption, fast prototyping, and excellent spatial resolution are the main benefits of the 3D printing technology by photopolymerization. Therefore, the 3D printing of composites through photopolymerization processes is developing rapidly in the academia and industry, and has been a turning point of additive manufacturing (AM). In the present review, an overview of radical initiation with LEDs (i.e., the photopolymerization LED technology, the photoinitiating systems, and the polymerizable media) and of the main 3D printing methods by photopolymerization, materials, and their applications in different fields has been carried out. As a challenging topic, the issue of light penetration in a filled matrix for the access to composites is discussed, including the light transmittance of the composite, the mismatch of the refractive index between the filler and the monomer, the factors of the filler, and the adverse influence of low light penetration on the 3D printing process. In particular, the popular applications of 3D printing by photopolymerization in biomedical science, electronic industry, materials for adsorption, and 4D printing are discussed. Overall, this review gives an overview of the 3D printing of polymer matrix composites through photopolymerization processes as a benchmark for future research and development.
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Affiliation(s)
- Yijun Zhang
- Université de Haute-Alsace, CNRS, IS2M UMR 7361, F-68100 Mulhouse, France.
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Madžarević M, Ibrić S. Evaluation of exposure time and visible light irradiation in LCD 3D printing of ibuprofen extended release tablets. Eur J Pharm Sci 2021; 158:105688. [PMID: 33359483 DOI: 10.1016/j.ejps.2020.105688] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/06/2020] [Revised: 11/10/2020] [Accepted: 12/17/2020] [Indexed: 12/13/2022]
Abstract
Liquid crystal display (LCD) 3D printing technology is one of the three currently available photocuring three-dimensional printing technologies. LCD 3D printers usually use wavelengths in the ultraviolent (UV) range. However, recently introduced light-emitting diodes (LED) projectors enable visible light-induced photopolymerization, which would have an advantage in terms of safety in drug production. The aim of this work was to investigate the feasibility of printing ibuprofen extended release tablets under visible light irradiation and to evaluate characteristics of printed tablets. Influences of exposure time and wavelengths (UV versus visible light) on characteristics of tablets were evaluated. Tablets were printed using 405 nm and 450 nm LED light. Visible light enabled significantly faster printing as well as better dimensions accuracy of printed tablets. It was noticed that printing under 450 nm LED resulted in slightly softer tablets compared to tablets printing with 405 nm LED. Extended ibuprofen release was obtained from all formulations. Exposure time did not have influence on drug release in formulations with low water content. However, in a formulation with higher water content, the exposure time had a pronounced effect on drug release (in eight hours of testing, differences were from 27% to 95%). Wavelength affected the release rate of ibuprofen. Tablets prepared using 450 nm LEDs released ibuprofen faster than tablets prepared with 405 nm LEDs. The main mechanism of ibuprofen release was diffusion, regardless of exposure time and wavelength. Characteristics of obtained tablets indicate that further optimization of this process is necessary, but this new printing process approach opens the possibility for novel wavelength consideration in order to obtain the safe printing process of tablets.
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Affiliation(s)
- Marijana Madžarević
- Department of Pharmaceutical Technology and Cosmetology, Faculty of Pharmacy, University of Belgrade, Vojvode Stepe 450, 11221 Belgrade, Serbia.
| | - Svetlana Ibrić
- Department of Pharmaceutical Technology and Cosmetology, Faculty of Pharmacy, University of Belgrade, Vojvode Stepe 450, 11221 Belgrade, Serbia
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