Complex Morphology Formation in Electrospinning of Binary and Ternary Poly(lactic acid) Solutions

Alginate-Based Electrospun Nanofibers and the Enabled Drug Controlled Release Profiles: A Review

Alginate is a natural polymer with good biocompatible properties and is a potential polymeric material for the sustainable development and replacement of petroleum derivatives. However, the non-spinnability of pure alginate solutions has hindered the expansion of alginate applications. With the continuous development of electrospinning technology, synthetic polymers, such as PEO and PVA, are used as co-spinning agents to increase the spinnability of alginate. Moreover, the coaxial, parallel Janus, tertiary and other diverse and novel electrospun fiber structures prepared by multi-fluid electrospinning have found a new breakthrough for the problem of poor spinning of natural polymers. Meanwhile, the diverse electrospun fiber structures effectively achieve multiple release modes of drugs. The powerful combination of alginate and electrostatic spinning is widely used in many biomedical fields, such as tissue engineering, regenerative engineering, bioscaffolds, and drug delivery, and the research fever continues to climb. This is particularly true for the controlled delivery aspect of drugs. This review provides a brief overview of alginate, introduces new advances in electrostatic spinning, and highlights the research progress of alginate-based electrospun nanofibers in achieving various controlled release modes, such as pulsed release, sustained release, biphasic release, responsive release, and targeted release.

Application of the Electrospinning Technique in Electrochemical Biosensors: An Overview

Electrospinning is a cost-effective and flexible technology for producing nanofibers with large specific surface areas, functionalized surfaces, and stable structures. In recent years, electrospun nanofibers have attracted more and more attention in electrochemical biosensors due to their excellent morphological and structural properties. This review outlines the principle of electrospinning technology. The strategies of producing nanofibers with different diameters, morphologies, and structures are discussed to understand the regulation rules of nanofiber morphology and structure. The application of electrospun nanofibers in electrochemical biosensors is reviewed in detail. In addition, we look towards the future prospects of electrospinning technology and the challenge of scale production.

Electrospinning Photocatalysis Meet In Situ Irradiated XPS: Recent Mechanisms Advances and Challenges

Producing solar fuels over photocatalysts under light irradiation is a considerable way to alleviate energy crises and environmental pollution. To develop the yields of solar fuels, photocatalysts with broad light absorption, fast charge carrier migration, and abundant reaction sites need to be designed. Electrospun 1D nanofibers with large specific areas and high porosity have been widely used in the efficient production of solar fuels. Nevertheless, it is challenging to do in-depth mechanism research on electrospun nanofiber-based photocatalysts since there are multiple charge transfer routes and various reaction sites in these systems. Here, the basic principles of electrospinning and photocatalysis are systemically discussed. Then, the different roles of electrospun nanofibers played in recent research to boost photocatalytic efficiency are highlighted. It is noteworthy that the working principles and main advantages of in situ irradiated photoelectron spectroscopy (ISI-XPS), a new technique to investigate migration routes of charge carriers and identify active sites in electrospun nanofibers based photocatalysts, are summarized for the first time. At last, a brief summary on the future orientation of photocatalysts based on electrospun nanofibers as well as the perspectives on the development of the ISI-XPS technique are also provided.

Raman Analysis of Orientation and Crystallinity in High Tg, Low Crystallinity Electrospun Fibers

Electrospun fibers of amorphous or low-crystallinity polymers typically exhibit a low molecular orientation that can hamper their properties and application. A key stage of the electrospinning process that could be harnessed to mitigate the loss of orientation is jet rigidification, which relates closely to the solvent evaporation rate. Here, we establish quantitative Raman methods to assess the molecular orientation and crystallinity of weakly crystalline poly(2,6-dimethyl-1,4-phenylene oxide) fibers with varying diameters. Our findings demonstrate that solvent volatility can be leveraged to modulate the orientation and crystallinity through its impact on the effective glass transition temperature (Tg,eff) of the polymer jet during the electrospinning process. Specifically, a highly volatile solvent yields a higher and more sustained orientation (median ⟨P2⟩ of 0.53 for diameters < 1.0 µm) because its fast evaporation rapidly increases Tg,eff above room temperature. This vitrification early along the jet path promotes the formation of an oriented amorphous phase and a moderate fraction of strain-induced crystals. Our data reveals that a high Tg is a crucial parameter for reaching high orientation in amorphous or low-crystallinity polymer systems.

Controlling Nano-to-Microscale Multilevel Architecture in Polymeric Microfibers through Polymerization-Induced Spontaneous Phase Separation

Hierarchically structured polymeric fibers, composed of structural nanoscale motifs that assemble into a microscale fiber are frequently found in natural fibers including cellulose and silk. The creation of synthetic fibers with nano-to-microscale hierarchical structures represents a promising avenue for the development of novel fabrics with distinctive physical, chemical, and mechanical characteristics. In this work, we introduce a novel approach for creating polyamine-based core-sheath microfibers with controlled hierarchical architectures. This approach involves a polymerization-induced spontaneous phase separation and subsequent chemical fixation. Through the use of various polyamines, the phase separation process can be manipulated to produce fibers with diverse porous core architectures, ranging from densely packed nanospheres to segmented "bamboo-stem" morphology. Moreover, the nitrogen-rich surface of the core enables both the chemisorption of heavy metals and the physisorption of proteins and enzymes. Our method offers a new set of tools for the production of polymeric fibers with novel hierarchical morphologies, which has a high potential for a wide range of applications such as filtering, separation, and catalysis.

Photocatalytic degradation of dyes by novel electrospun nanofibers: A review

Textile industry is a significant contributor of wastewater, which contains pollutants including dye and other chemical substances. The release of thousands of tons of dye used in textile processing and finishing into natural streams and aquatic bodies present dire harm to the environment. In response to environmental concerns, a number of research have been done using low-cost technology to produce absorbents that can remove dyes from water bodies. Distinct techniques such as adsorption, enzymatic and photocatalytic degradation, etc. have been employed to remove dyes. In the last few decades, photocatalysis, a simple and green strategy, has emerged as the most valuable and recent principle that deals with wastewater treatment, using uniquely fabricated nanomaterials. Among them, rapid and versatile electrospinning methods have been used for the construction of a large surface area, hierarchical and reusable nanofibers for environmental remediation. As a flexible and fast fabrication method, reviewing the use of electrospun photocatalytic nanofibers, influential parameters in electrospinning and their effectiveness in the generation of oxidizing agents are a promising platform for the fabrication of novel nanomaterials in photocatalytic degradation of dyes. This review discusses techniques for dye removal, electrospun nanofibers, their fabrication and application in photocatalysis; mechanism of photocatalytic degradation, and challenges and suggested remedies for electrospun nanofibers in photocatalysis.

Design of a Highly Sensitive Reduced Graphene Oxide/Graphene Oxide@Cellulose Acetate/Thermoplastic Polyurethane Flexible Sensor

As a substitute for rigid sensors, flexible sensing materials have been greatly developed in recent years, but maintaining the stability of conductive fillers and the stability of micro-strain sensing is still a major challenge. In this experiment, we innovatively prepared a polyurethane-based cellulose acetate composite membrane (CA/TPU) with abundant mesopores through electrospinning. Then, we reduced graphene oxide (rGO)-as a conductive filler-and graphene oxide (GO)-as an insulating layer-which were successively and firmly anchored on the CA/TPU nanofiber membrane with the ultrasonic impregnation method, to obtain an rGO/GO@CA/TPU sensor with a GF of 3.006 under a very small strain of 0.5%. The flexibility of the film and its high sensitivity under extremely low strains enables the detection of subtle human motions (such as finger bending, joint motion, etc.), making it suitable for potential application in wearable electronic devices.

Construction of a ternary system: a strategy for the rapid formation of porous poly(lactic acid) fibers

Combining electrospinning technology with nonsolvent induced phase separation (ESP-NIPS), 10 wt% poly(lactic acid) (PLA) spinning solutions are prepared by using chloroform as a good solvent and absolute ethanol as a nonsolvent. The “PLA/CHCl₃/C₂H₅OH” ternary system is constituted to realize the rapid preparation of porous-structured PLA fibers. The morphologies, thermal properties and crystalline structures of the obtained fibers are characterized and the rapid forming mechanism of PLA porous fibers is investigated and discussed. The interaction parameters between the substances of the “PLA/CHCl₃/C₂H₅OH” ternary system, binodal line, spinodal line and critical point are obtained by theoretical calculation and experiment, and the “PLA/CHCl₃/C₂H₅OH” ternary phase diagram model is established. The results show that, when the mass ratio of chloroform/ethanol is around 75/25, the rapid “in situ” formation of the PLA fibers can be realized with porous structures within 5–10 s. The establishment of a “nonsolvent-solvent–polymer” ternary phase diagram model has laid a theoretical foundation for the rapid formation of polymer porous fibers by ESP-NIPS. The ESP-NIPS for the porous PLA fibers preparation provides a new resolution for the rapid formation of porous polymer materials, which is vital to further expand the application of electrospun fibers in emergency situations such as isolation, protection, insulation and flame retardant usage.

Combining electrospinning technology with ESP-NIPS, using chloroform as a solvent and absolute ethanol as a nonsolvent, poly(lactic acid) porous fibres are prepared within 5–10 s. This preparation provides a new resolution for the rapid formation of porous polymer materials.

Electrospun Metal Oxide Nanofibers and Their Conductometric Gas Sensor Application. Part 1: Nanofibers and Features of Their Forming

Electrospun metal oxide nanofibers, due to their unique structural and electrical properties, are now being considered as materials with great potential for gas sensor applications. This critical review attempts to assess the feasibility of these perspectives. The article in Part 1 discusses the basic principles of electrospinning and the features of the formation of metal oxide nanofibers using this method. Approaches to optimization of nanofibers’ parameters important for gas sensor application are also considered.

Electrospun stereocomplex polylactide porous fibers toward highly efficient oil/water separation

The urgent needs for water protection are not only developing the highly efficient wastewater treatment technologies but also designing the eco-friendly materials. In this work, the eco-friendly composite fibers composed of poly(L-lactide) (PLLA), poly(D-lactide) (PDLA) and maghemite nanoparticles γ-Fe₂O₃ nanoparticles were fabricated through electrospinning technology. Through regulating the processing parameters and introducing additional annealing treatment, nanoscale porous structure and the stereocomplex crystallites (SCs) are simultaneously constructed in the composite electrospun fibers. Physicochemical performances measurements exhibited that the fiber membranes had excellent lipophilicity, good mechanical performances, and high hydrolysis resistance, and all of which endowed the fiber membranes with high oil adsorption capacities, and the maximum oil adsorption capacities achieved 148.9 g/g at 23 °C and 114.8 g/g at 60 °C. Further results showed that the fiber membranes had good oil/water separation ability. The gravity-driven oil flux was 6824.4 L/m²h², and the water rejection ratio was nearly 100% during separating oil/water mixture. Specifically, the fiber membranes showed good stability during the cycling measurements. It is evidently confirmed that the composite PLLA-based fiber membranes with porous structure and SCs can be used in wastewater treatment, especially in some rigorous circumstances.

Fabrication of Nanopores Polylactic Acid Microtubes by Core-Sheath Electrospinning for Capillary Vascularization

There has been substantial progress in tissue engineering of biological substitutes for medical applications. One of the major challenges in development of complex tissues is the difficulty of creating vascular networks for engineered constructs. The diameter of current artificial vascular channels is usually at millimeter or submillimeter level, while human capillaries are about 5 to 10 µm in diameter. In this paper, a novel core-sheath electrospinning process was adopted to fabricate nanoporous microtubes to mimic the structure of fenestrated capillary vessels. A mixture of polylactic acid (PLA) and polyethylene glycol (PEO) was used as the sheath solution and PEO was used as the core solution. The microtubes were observed under a scanning electron microscope and the images were analyzed by ImageJ. The diameter of the microtubes ranged from 1-8 microns. The diameter of the nanopores ranged from 100 to 800 nm. The statistical analysis showed that the microtube diameter was significantly influenced by the PEO ratio in the sheath solution, pump rate, and the viscosity gradient between the sheath and the core solution. The electrospun microtubes with nanoscale pores highly resemble human fenestrated capillaries. Therefore, the nanoporous microtubes have great potential to support vascularization in engineered tissues.

Laser induced porous electrospun fibers for enhanced filtration of xylene gas

With the development of industry, the harm caused by volatile organic compound (VOC) gases to the human body has received much attention. This study reveals as the first attempt to apply laser irradiation technique to the preparation of porous electrospun fibers with excellent low-concentration VOC gases adsorption properties. The laser-sensitive polycarbonate (PC) fibers prepared from electrospinning was treated in air by scanning with a neodymium-doped yttrium aluminum garnet (Nd: YAG) pulsed laser beam to achieve porous structure. During the laser irradiation process, a series of changes such as melting, thermal degradation, and carbonization of the polymer fibers can change the surface structure. The morphology of the porous structure is related to the degree of laser-induced carbonization, and the laser current is an important parameter for determining the degree of laser-induced carbonization of a particular polymer. The results indicate that porous carbon structures can be created on the surface of the fiber membrane by controlling the degree of laser-induced carbonization, and a highly xylene gas adsorption efficiency is exhibited. This study may provide useful insights for developing electrospun porous fibers with VOC adsorption by simple, effective and environmentally friendly laser post-processing process.

Electrospinning and Electrospun Nanofibers: Methods, Materials, and Applications

Electrospinning is a versatile and viable technique for generating ultrathin fibers. Remarkable progress has been made with regard to the development of electrospinning methods and engineering of electrospun nanofibers to suit or enable various applications. We aim to provide a comprehensive overview of electrospinning, including the principle, methods, materials, and applications. We begin with a brief introduction to the early history of electrospinning, followed by discussion of its principle and typical apparatus. We then discuss its renaissance over the past two decades as a powerful technology for the production of nanofibers with diversified compositions, structures, and properties. Afterward, we discuss the applications of electrospun nanofibers, including their use as "smart" mats, filtration membranes, catalytic supports, energy harvesting/conversion/storage components, and photonic and electronic devices, as well as biomedical scaffolds. We highlight the most relevant and recent advances related to the applications of electrospun nanofibers by focusing on the most representative examples. We also offer perspectives on the challenges, opportunities, and new directions for future development. At the end, we discuss approaches to the scale-up production of electrospun nanofibers and briefly discuss various types of commercial products based on electrospun nanofibers that have found widespread use in our everyday life.

Structural insights into semicrystalline states of electrospun nanofibers: a multiscale analytical approach

A dedicated nanofiber design for applications in the biomedical domain is based on the understanding of nanofiber structures. The structure of electrospun nanofibers strongly influences their properties and functionalities. In polymeric nanofibers X-ray scattering and diffraction methods, i.e. SAXS and WAXD, are capable of decoding their structural insights from about 100 nm down to the Angström scale. Here, we present a comprehensive X-ray scattering and diffraction based study and introduce new data analysis approaches to unveil detailed structural features in electrospun poly(vinylidene fluoride-co-hexafluoropropylene) (PVDFhfp) nanofiber membranes. Particular emphasis was placed on anisotropic morphologies being developed during the nanofiber fabrication process. Global analysis was performed on SAXS data to derive the nanofibrillar structure of repeating lamella crystalline domains with average dimensions of 12.5 nm thickness and 7.8 nm spacing along with associated tie-molecules. The varying surface roughness of the nanofiber was evaluated by extracting the Porod exponent in parallel and perpendicular direction to the nanofiber axis, which was further validated by Atomic Force Microscopy. Additionally, the presence of a mixture of the monoclinic alpha and the orthorhombic beta PVDFhfp phases both exhibiting about 6% larger unit cells compared to the corresponding pure PVDF phases was derived from WAXD. The current study shows a generic approach in detailed understanding of internal structures and surface morphology for nanofibers. This forms the basis for targeted structure and morphology steering and the respective controlling during the fabrication process with the aim to engineer nanofibers for different biomedical applications with specific requirements.

Ultraporous Membranes Electrospun from Nonsolvent-Induced Phase-Separated Ternary Systems

Electrospinning of nonsolvent-induced phase-separated ternary (NIPST) systems has gained a lot of interest due to its potential to produce (nano)fibers, which are superficially and internally porous with nanoscale surface roughness. Membranes produced from such systems are expected to have a high specific surface area (SSA; e.g., more than 50 m² g^-1 ), an essential requirement for many of their applications. In spite of their advantages and potential, there are major issues regarding the electrospinning of NIPST systems that are not systematically addressed in the literature. In this paper, the most recent developments are reported and the potential and challenges associated with the electrospinning of NIPST systems are discussed. Furthermore, the essential steps to improve and optimize the electrospinning process of these systems are concisely discussed. By developing a modified time-dependent rheological model, a time range can be defined for NIPST systems as "electrospinnability window," in which fiber functionality and characteristics can be tailored through aging of the systems prior to electrospinning. Some potential post-treatment processes are also proposed based on the results of recent studies to stabilize as-electrospun membranes without damaging their highly porous fibers, which can guarantee their in-service mechanical and morphological stability.