1
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Peyrical LC, Mabit T, Kairouz V, Charette AB. On-Demand Continuous Flow Synthesis of Pentafluorosulfanyl Chloride (SF 5Cl) Using a Custom-Made Stirring Packed-Bed Reactor. Chemistry 2025; 31:e202404039. [PMID: 39815161 DOI: 10.1002/chem.202404039] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/22/2024] [Indexed: 01/18/2025]
Abstract
The pentafluorosulfanyl (SF5-) group has been the subject of a surge of interest in the past decade, but there is still little practicality associated with its synthesis and installation. Herein is reported the first continuous flow synthesis of pentafluorosulfanyl chloride (SF5Cl), the most common reagent for the synthesis of SF5-substituted compounds. The synthesis is based on inexpensive and easy-to-handle reagents: sulfur powder (S8), trichloroisocyanuric acid (TCCA) and potassium fluoride (KF). To this end, a custom-made stirring reactor was designed to allow for fast, safe, and highly efficient on-demand synthesis of SF5Cl. The resulting SF5Cl solution is showcased in the radical addition on alkynes in a telescoped fashion.
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Affiliation(s)
- Lauriane C Peyrical
- Université de Montréal, FRQNT Centre in Green Chemistry and Catalysis, Centre for Continuous Flow Synthesis, Department of Chemistry, 1375 av. Thérèse Lavoie-Roux, Montréal, QC, H2V 0B3, Canada
| | - Thibaud Mabit
- Université de Montréal, FRQNT Centre in Green Chemistry and Catalysis, Centre for Continuous Flow Synthesis, Department of Chemistry, 1375 av. Thérèse Lavoie-Roux, Montréal, QC, H2V 0B3, Canada
| | - Vanessa Kairouz
- Université de Montréal, FRQNT Centre in Green Chemistry and Catalysis, Centre for Continuous Flow Synthesis, Department of Chemistry, 1375 av. Thérèse Lavoie-Roux, Montréal, QC, H2V 0B3, Canada
| | - André B Charette
- Université de Montréal, FRQNT Centre in Green Chemistry and Catalysis, Centre for Continuous Flow Synthesis, Department of Chemistry, 1375 av. Thérèse Lavoie-Roux, Montréal, QC, H2V 0B3, Canada
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2
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Mele F, Constantin AM, Porcheddu A, Maggi R, Maestri G, Ca’ ND, Capaldo L. Photomechanochemistry: harnessing mechanical forces to enhance photochemical reactions. Beilstein J Org Chem 2025; 21:458-472. [PMID: 40041196 PMCID: PMC11878148 DOI: 10.3762/bjoc.21.33] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/04/2024] [Accepted: 02/11/2025] [Indexed: 03/06/2025] Open
Abstract
Photomechanochemistry, i.e., the merger of light energy and mechanical forces, is emerging as a new trend in organic synthesis, enabling unique reactivities of fleeting excited states under solvent-minimized conditions. Despite its transformative potential, the field faces significant technological challenges that must be addressed to unlock its full capabilities. In this Perspective, we analyze selected examples to showcase the available technologies to combine light and mechanical forces, including manual grinding, vortex and shaker mixing, rod milling, and ball milling. By examining the advantages and limitations of each approach, we aim to provide an overview of the current state of synthetic photomechanochemistry to identify opportunities for future advancements in this rapidly evolving area of research.
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Affiliation(s)
- Francesco Mele
- SynCat Lab, Department of Chemistry, Life Sciences and Environmental Sustainability, University of Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italy
| | - Ana Maria Constantin
- SynCat Lab, Department of Chemistry, Life Sciences and Environmental Sustainability, University of Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italy
| | - Andrea Porcheddu
- Dipartimento di Scienze Chimiche e Geologiche, Università degli Studi di Cagliari, Cittadella Universitaria, SS554 bivio per Sestu, 09042-Monserrato (CA), Italy
| | - Raimondo Maggi
- SynCat Lab, Department of Chemistry, Life Sciences and Environmental Sustainability, University of Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italy
- CIRCC (Interuniversity Consortium Chemical Reactivity and Catalysis), via Celso Ulpiani 27, 70126 Bari, Italy
| | - Giovanni Maestri
- CIRCC (Interuniversity Consortium Chemical Reactivity and Catalysis), via Celso Ulpiani 27, 70126 Bari, Italy
- Department of Chemistry, Life Sciences and Environmental Sustainability, University of Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italy
| | - Nicola Della Ca’
- SynCat Lab, Department of Chemistry, Life Sciences and Environmental Sustainability, University of Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italy
- CIRCC (Interuniversity Consortium Chemical Reactivity and Catalysis), via Celso Ulpiani 27, 70126 Bari, Italy
| | - Luca Capaldo
- SynCat Lab, Department of Chemistry, Life Sciences and Environmental Sustainability, University of Parma, Parco Area delle Scienze 17/A, 43124 Parma, Italy
- CIRCC (Interuniversity Consortium Chemical Reactivity and Catalysis), via Celso Ulpiani 27, 70126 Bari, Italy
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3
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Chaudhuri A, de Groot WF, Schuurmans JH, Zondag SD, Bianchi A, Kuijpers KP, Broersma R, Delparish A, Dorbec M, van der Schaaf J, Noël T. Scaling Up Gas-Liquid Photo-Oxidations in Flow Using Rotor-Stator Spinning Disc Reactors and a High-Intensity Light Source. Org Process Res Dev 2025; 29:460-471. [PMID: 40012916 PMCID: PMC11852198 DOI: 10.1021/acs.oprd.4c00458] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2024] [Revised: 12/27/2024] [Accepted: 01/03/2025] [Indexed: 02/28/2025]
Abstract
Photochemical transformations have garnered renewed interest over the past decade for their ability to enable unique reactions under mild conditions. However, scaling up such processes, particularly in multiphase systems (e.g., gas-liquid), remains challenging. Previously, we demonstrated the potential of the photochemical rotor-stator spinning disc reactor (pRS-SDR) for scaling the photooxidation of α-terpinene to ascaridole, though the system was limited by the light source, resulting in suboptimal operation in a photon-limited regime. In this work, we unlock the full potential of the pRS-SDR by integrating a high-powered light source (up to 652 W optical output) specifically designed for the reactor. The results show that the high gas-liquid mass transfer rates achievable in the pRS-SDR allow for significant productivity improvements under high irradiance (16.3 kg day-1 at 92% α-terpinene conversion and 2.52 W cm-2 in a 27 mL irradiated volume), representing an order of magnitude increase compared to our previous study. However, the photooxidation of β-citronellol exhibited notable limitations, highlighting the importance of selecting appropriate model reactions when evaluating intensified photochemical reactors.
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Affiliation(s)
- Arnab Chaudhuri
- Department
of Chemical Engineering and Chemistry, Sustainable Process Engineering, University of Technology (TU/e), Eindhoven 5612 AZ, The Netherlands
| | - Wouter F.C. de Groot
- Department
of Chemical Engineering and Chemistry, Sustainable Process Engineering, University of Technology (TU/e), Eindhoven 5612 AZ, The Netherlands
| | - Jasper H.A. Schuurmans
- Flow Chemistry
Group, Van’t Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Amsterdam 1098 XH, The Netherlands
| | - Stefan D.A. Zondag
- Flow Chemistry
Group, Van’t Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Amsterdam 1098 XH, The Netherlands
| | - Alessia Bianchi
- Department
of Chemical Engineering and Chemistry, Sustainable Process Engineering, University of Technology (TU/e), Eindhoven 5612 AZ, The Netherlands
| | - Koen P.L. Kuijpers
- Technology
and Engineering Group, Janssen Research
and Development, Turnhoutseweg
30, Beerse 2340, Belgium
| | - Rémy Broersma
- Signify
Research, Eindhoven 5656 AE, The Netherlands
| | - Amin Delparish
- Department
of Chemical Engineering and Chemistry, Sustainable Process Engineering, University of Technology (TU/e), Eindhoven 5612 AZ, The Netherlands
| | - Matthieu Dorbec
- Technology
and Engineering Group, Janssen Research
and Development, Turnhoutseweg
30, Beerse 2340, Belgium
| | - John van der Schaaf
- Department
of Chemical Engineering and Chemistry, Sustainable Process Engineering, University of Technology (TU/e), Eindhoven 5612 AZ, The Netherlands
| | - Timothy Noël
- Flow Chemistry
Group, Van’t Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Amsterdam 1098 XH, The Netherlands
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4
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Yuan P, Wang Q, Deng X, Zhang X, Fan D, Bai Y. Coimmobilized Dual Enzymes in a Continuous Flow Reactor for the Efficient Synthesis of Optically Pure γ/δ-Lactones. ACS APPLIED MATERIALS & INTERFACES 2025; 17:867-879. [PMID: 39693126 DOI: 10.1021/acsami.4c14644] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/19/2024]
Abstract
Enzyme catalysis is a promising method for producing chiral chemicals with high stereoselectivity under mild conditions. However, the traditional batch reaction suffers from low enzyme stability, low cofactor recycling, and poor enzyme reusability. Here, we present a continuous-flow method using coimmobilized dual enzymes for the synthesis of chiral γ-/δ-lactones, which are widely used in fragrances and flavors. Typically, a carbonyl reductase mutant SmCRM5 from Serratia marcescens, was coimmobilized by covalent binding with BmGDH, a glucose dehydrogenase capable of recovering and recycling the cofactor NADPH. After immobilization, SmCRM5 and BmGDH exhibited a 8.9-/8.7-fold increase in catalytic efficiency (kcat/Km) and a 57-/15-fold increase in half-life at 30 °C, respectively. We demonstrated that coimmobilized dual enzymes used in a continuous flow reactor showed a higher reaction rate and a higher space-time yield (1586 g·L-1 d-1) than free enzymes and immobilized enzymes in a batch reaction for the production of (R)-δ-decalactone. This continuous flow reactor can run continuously for more than 650 h with 99% ee and 80% conversion, and the total volume exceeds 1500 reactor volumes. The robustness of this continuous-flow immobilized enzyme system provides a green and efficient method for the synthesis of high value-added chiral chemicals.
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Affiliation(s)
- Pengyu Yuan
- State Key Laboratory of Bioreactor Engineering, Shanghai Collaborative Innovation Center for Biomanufacturing, East China University of Science and Technology, Shanghai 200237, China
| | - Qing Wang
- State Key Laboratory of Bioreactor Engineering, Shanghai Collaborative Innovation Center for Biomanufacturing, East China University of Science and Technology, Shanghai 200237, China
| | - Xuelei Deng
- State Key Laboratory of Bioreactor Engineering, Shanghai Collaborative Innovation Center for Biomanufacturing, East China University of Science and Technology, Shanghai 200237, China
| | - Xiaoyan Zhang
- State Key Laboratory of Bioreactor Engineering, Shanghai Collaborative Innovation Center for Biomanufacturing, East China University of Science and Technology, Shanghai 200237, China
| | - Daidi Fan
- Shaanxi R&D Centre of Biomaterials and Fermentation Engineering, School of Chemical Engineering, Northwest University, Xi'an, Shaanxi 710069, China
| | - Yunpeng Bai
- State Key Laboratory of Bioreactor Engineering, Shanghai Collaborative Innovation Center for Biomanufacturing, East China University of Science and Technology, Shanghai 200237, China
- Shaanxi R&D Centre of Biomaterials and Fermentation Engineering, School of Chemical Engineering, Northwest University, Xi'an, Shaanxi 710069, China
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5
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Li Y, Liu X, Liu Q, Wang Y, Liu C, Chen F. Green Synthesis of Alzheimer's Disease Probes Aftobetin and Analogues Enabled by Flow Technology and Heterogeneous Photocatalysis. CHEMSUSCHEM 2025; 18:e202401214. [PMID: 39031513 DOI: 10.1002/cssc.202401214] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/06/2024] [Revised: 07/15/2024] [Accepted: 07/15/2024] [Indexed: 07/22/2024]
Abstract
Aftobetin is a non-invasive diagnosis of Alzheimer's disease, that can bind with aggregated β-amyloid peptide in eye's lenses, used for early diagnosis of Alzheimer's disease in a rapid and painless mode. The reported synthesis of this probe fell short in the aspects of greenness and economy due to the involvement of toxic Chromium(IV) oxidant, noble palladium catalyst, elevated reaction temperature, the long reaction time as well as the cumbersome workup. Herein, a holistic optimization of the synthetic process was achieved via the employment of flow technology and heterogenous photocatalysis. Firstly, the integration of heterogenous carbon nitrides photocatalysis and circulation flow technology furnished the air oxidation of alcohol and nickel catalyzed C-N coupling at 20 g scale, thus avoiding the use of toxic Chromium and precious palladium species respectively. Flow-intensified esterification between acyl chloride and alcohol, just taking 30 seconds replaced the Steglich esterification of 6 hours, also avoiding the generation of difficult-to-remove dicyclohexylurea. Finally, C-N coupling, esterification and Knoevenagel condensation were telescoped together, thus simplifying the reaction workup. This fully-flow protocol led to the on-demand synthesis of eight probes.
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Affiliation(s)
- Yongjiu Li
- Institute of Pharmaceutical Science and Technology, College of Chemistry, Fuzhou University, Fuzhou, 350108, China
- Qingyuan Innovation Laboratory, Quanzhou, 362801, China
- Key Laboratory of Molecule Synthesis and Function Discovery (Fujian Province University), Fuzhou University, Fuzhou, 350108, China
| | - Xin Liu
- Institute of Pharmaceutical Science and Technology, College of Chemistry, Fuzhou University, Fuzhou, 350108, China
- Qingyuan Innovation Laboratory, Quanzhou, 362801, China
- Key Laboratory of Molecule Synthesis and Function Discovery (Fujian Province University), Fuzhou University, Fuzhou, 350108, China
| | - Qiong Liu
- Guangdong Provincial Key Laboratory of Chemical Measurement and Emergency Test Technology (China), Institute of Analysis, Guangdong Academy of Sciences (China National Analytical Center, Guangzhou), Guangzhou, China
| | - Yuchen Wang
- Institute of Pharmaceutical Science and Technology, College of Chemistry, Fuzhou University, Fuzhou, 350108, China
- Key Laboratory of Molecule Synthesis and Function Discovery (Fujian Province University), Fuzhou University, Fuzhou, 350108, China
| | - Chenguang Liu
- Institute of Pharmaceutical Science and Technology, College of Chemistry, Fuzhou University, Fuzhou, 350108, China
- Qingyuan Innovation Laboratory, Quanzhou, 362801, China
- Key Laboratory of Molecule Synthesis and Function Discovery (Fujian Province University), Fuzhou University, Fuzhou, 350108, China
| | - Fener Chen
- Institute of Pharmaceutical Science and Technology, College of Chemistry, Fuzhou University, Fuzhou, 350108, China
- Qingyuan Innovation Laboratory, Quanzhou, 362801, China
- Department of Chemistry, Institute of Biomedical Science, Fudan University, Shanghai, 200438, China
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6
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Ehehalt L, Beleh OM, Priest IC, Mouat JM, Olszewski AK, Ahern BN, Cruz AR, Chi BK, Castro AJ, Kang K, Wang J, Weix DJ. Cross-Electrophile Coupling: Principles, Methods, and Applications in Synthesis. Chem Rev 2024; 124:13397-13569. [PMID: 39591522 PMCID: PMC11638928 DOI: 10.1021/acs.chemrev.4c00524] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/15/2024] [Revised: 10/11/2024] [Accepted: 10/16/2024] [Indexed: 11/28/2024]
Abstract
Cross-electrophile coupling (XEC), defined by us as the cross-coupling of two different σ-electrophiles that is driven by catalyst reduction, has seen rapid progression in recent years. As such, this review aims to summarize the field from its beginnings up until mid-2023 and to provide comprehensive coverage on synthetic methods and current state of mechanistic understanding. Chapters are split by type of bond formed, which include C(sp3)-C(sp3), C(sp2)-C(sp2), C(sp2)-C(sp3), and C(sp2)-C(sp) bond formation. Additional chapters include alkene difunctionalization, alkyne difunctionalization, and formation of carbon-heteroatom bonds. Each chapter is generally organized with an initial summary of mechanisms followed by detailed figures and notes on methodological developments and ending with application notes in synthesis. While XEC is becoming an increasingly utilized approach in synthesis, its early stage of development means that optimal catalysts, ligands, additives, and reductants are still in flux. This review has collected data on these and various other aspects of the reactions to capture the state of the field. Finally, the data collected on the papers in this review is offered as Supporting Information for readers.
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Affiliation(s)
| | | | - Isabella C. Priest
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Julianna M. Mouat
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Alyssa K. Olszewski
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Benjamin N. Ahern
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Alexandro R. Cruz
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Benjamin K. Chi
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Anthony J. Castro
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Kai Kang
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Jiang Wang
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
| | - Daniel J. Weix
- Department of Chemistry, University of Wisconsin−Madison, Madison, Wisconsin 53706, United States
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7
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Ali H, Ahmed I, Robertson K, Lanterna AE. PDI-Functionalized Glass Beads: Efficient, Metal-Free Heterogeneous Photocatalysts Suitable for Flow Photochemistry. Org Process Res Dev 2024; 28:3698-3706. [PMID: 39323896 PMCID: PMC11421094 DOI: 10.1021/acs.oprd.4c00256] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/03/2024] [Revised: 08/28/2024] [Accepted: 08/29/2024] [Indexed: 09/27/2024]
Abstract
Perylene diimides (PDI) have an extraordinary ability to activate both energy and electron transfer processes upon light excitation; however, their extremely low solubility has hindered their wide use as photocatalysts. Here, we show that the combination of solid-supported PDIs with continuous flow photochemistry offers a promising strategy for process intensification and a scalable platform for heterogeneous photocatalysis. The photocatalyst immobilized onto glass beads is highly efficient, easy to separate, and extremely reusable, with a broad synthetic application range. Using the photo-oxidation of n-butyl sulfide as a benchmark reaction, we demonstrate that immobilized PDI are highly active, outperforming reported homogeneous photosensitizers, and capable of extensive reuse (turnover number (TON) >57,000 over 2 months). Transferring the process from batch to flow results in a 10-fold reduction in irradiation time and an increase in the space-time yield by a factor of 33 (40 vs 1338 mmol-1 h-1 L-1 batch vs flow). What is more, the same catalyst sample can be used for the preparation of a range of sulfoxides, the aza-Henry reaction between nitromethane and N-Ar tetrahydroisoquinolines, and the photo-oxidation of furfural with high catalytic activity. Overall, our work combines the remarkable photocatalytic properties of PDI with inert, easy-to-handle glass beads, producing hybrid materials that are reusable and can be adapted for performing heterogeneous photocatalysis in a range of scalable photochemical reactors.
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Affiliation(s)
- Hamza Ali
- School
of Chemistry, University of Nottingham, University Park, Nottingham NG7 2RD, U.K.
- Advanced
Materials Research Group, Faculty of Engineering, University of Nottingham, University Park, Nottingham NG7 2RD, U.K.
| | - Ifty Ahmed
- Advanced
Materials Research Group, Faculty of Engineering, University of Nottingham, University Park, Nottingham NG7 2RD, U.K.
| | - Karen Robertson
- Advanced
Materials Research Group, Faculty of Engineering, University of Nottingham, University Park, Nottingham NG7 2RD, U.K.
| | - Anabel E. Lanterna
- School
of Chemistry, University of Nottingham, University Park, Nottingham NG7 2RD, U.K.
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8
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Alfano AI, Smyth M, Wharry S, Moody TS, Nuño M, Butters C, Baumann M. Multiphase photochemistry in flow mode via an integrated continuous stirred tank reactor (CSTR) approach. Chem Commun (Camb) 2024; 60:7037-7040. [PMID: 38895750 DOI: 10.1039/d4cc02477j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 06/21/2024]
Abstract
A new photochemical CSTR system capable of handling solids in scaled continuous processes is presented. High-power UV-LEDs are integrated in these CSTRs containing an insoluble base that aids in generating pyrazolines via cycloaddition between alkenes and in situ generated diazo species. Contrary to reported batch methods product degradation via ring contraction is suppressed whilst generating gram quantities of spirocyclic pyrazolines.
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Affiliation(s)
| | - Megan Smyth
- Almac Sciences, Technology Department, Craigavon BT63 5QD, UK
| | - Scott Wharry
- Almac Sciences, Technology Department, Craigavon BT63 5QD, UK
| | - Thomas S Moody
- Almac Sciences, Technology Department, Craigavon BT63 5QD, UK
- Arran Chemical Company, Monksland Industrial Estate, Roscommon N37 DN24, Ireland
| | - Manuel Nuño
- Vapourtec, Fornham St Genevieve, Bury St Edmunds, Suffolk, IP28 6TS, UK
| | - Chris Butters
- Vapourtec, Fornham St Genevieve, Bury St Edmunds, Suffolk, IP28 6TS, UK
| | - Marcus Baumann
- School of Chemistry, University College Dublin, Science Centre South, Dublin 4, Ireland.
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9
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Gnädinger U, Poier D, Trombini C, Dabros M, Marti R. Development of Lab-Scale Continuous Stirred-Tank Reactor as Flow Process Tool for Oxidation Reactions Using Molecular Oxygen. Org Process Res Dev 2024; 28:1860-1868. [PMID: 38783850 PMCID: PMC11110044 DOI: 10.1021/acs.oprd.3c00424] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/03/2023] [Revised: 03/30/2024] [Accepted: 04/03/2024] [Indexed: 05/25/2024]
Abstract
The use of sustainable oxidants is of great interest to the chemical industry, considering the importance of oxidation reactions for the manufacturing of chemicals and society's growing awareness of its environmental impact. Molecular oxygen (O2), with an almost optimal atom efficiency in oxidation reactions, presents one of the most attractive alternatives to common reagents that are not only toxic in most cases but produce stoichiometric amounts of waste that must be treated. However, fire and explosion safety concerns, especially when used in combination with organic solvents, restrict its easy use. Here, we use state-of-the-art 3D printing and experimental feedback to develop a miniature continuous stirred-tank reactor (mini-CSTR) that enables efficient use of O2 as an oxidant in organic chemistry. Outstanding heat dissipation properties, achieved through integrated jacket cooling and a high surface-to-volume ratio, allow for a safe operation of the exothermic oxidation of 2-ethylhexanal, surpassing previously reported product selectivity. Moving well beyond the proof-of-concept stage, we characterize and illustrate the reactor's potential in the gas-liquid-solid triphasic synthesis of an endoperoxide precursor of antileishmanial agents. The custom-designed magnetic overhead stirring unit provides improved stirring efficiency, facilitating the handling of suspensions and, in combination with the borosilicate gas dispersion plate, leading to an optimized gas-liquid interface. These results underscore the immense potential that lies within the use of mini-CSTR in sustainable chemistry.
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Affiliation(s)
- Ursina Gnädinger
- Institute
of Chemical Technology, Haute École d’Ingénierie
et d’Architecture Fribourg, HES-SO
University of Applied Sciences and Arts Western Switzerland, 1700 Fribourg, Switzerland
| | - Dario Poier
- Institute
of Chemical Technology, Haute École d’Ingénierie
et d’Architecture Fribourg, HES-SO
University of Applied Sciences and Arts Western Switzerland, 1700 Fribourg, Switzerland
| | - Claudio Trombini
- Department
of Chemistry “G. Ciamician”, Alma Mater Studiorum, University of Bologna, Via Selmi 2, 40126 Bologna, Italy
| | - Michal Dabros
- Institute
of Chemical Technology, Haute École d’Ingénierie
et d’Architecture Fribourg, HES-SO
University of Applied Sciences and Arts Western Switzerland, 1700 Fribourg, Switzerland
| | - Roger Marti
- Institute
of Chemical Technology, Haute École d’Ingénierie
et d’Architecture Fribourg, HES-SO
University of Applied Sciences and Arts Western Switzerland, 1700 Fribourg, Switzerland
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10
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Laporte AAH, Masson TM, Zondag SDA, Noël T. Multiphasic Continuous-Flow Reactors for Handling Gaseous Reagents in Organic Synthesis: Enhancing Efficiency and Safety in Chemical Processes. Angew Chem Int Ed Engl 2024; 63:e202316108. [PMID: 38095968 DOI: 10.1002/anie.202316108] [Citation(s) in RCA: 5] [Impact Index Per Article: 5.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Indexed: 12/29/2023]
Abstract
The use of reactive gaseous reagents for the production of active pharmaceutical ingredients (APIs) remains a scientific challenge due to safety and efficiency limitations. The implementation of continuous-flow reactors has resulted in rapid development of gas-handling technology because of several advantages such as increased interfacial area, improved mass- and heat transfer, and seamless scale-up. This technology enables shorter and more atom-economic synthesis routes for the production of pharmaceutical compounds. Herein, we provide an overview of literature from 2016 onwards in the development of gas-handling continuous-flow technology as well as the use of gases in functionalization of APIs.
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Affiliation(s)
- Annechien A H Laporte
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Tom M Masson
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Stefan D A Zondag
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Timothy Noël
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
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11
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Wu B, Ye N, Zhao K, Shi M, Liao J, Zhang J, Chen W, Li X, Han Y, Cortes-Clerget M, Regnier ML, Parmentier M, Mathes C, Rampf F, Gallou F. Implementation of micelle-enabled C(sp 2)-C(sp 3) cross-electrophile coupling in pharmaceutical synthesis. Chem Commun (Camb) 2024; 60:2349-2352. [PMID: 38284323 DOI: 10.1039/d3cc05916b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/30/2024]
Abstract
A sustainable C(sp2)-C(sp3) cross-electrophile coupling was developed between readily available 5-bromophthalide and 1-benzyl-4-iodopiperidine under micellar conditions, leading to a key intermediate of one of our development compounds. Copper was found to play a crucial role as a co-catalyst in this dual catalysis system. The chemistry and process were successfully demonstrated in a kilo scale to deliver sufficient drug substance to the clinical campaigns. This is the first reported scale-up of such a challenging cross-electrophilic coupling that uses an aqueous medium, and not undesirable reprotoxic polar aprotic solvents (e.g. DMF, DMAc, and NMP).
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Affiliation(s)
- Bin Wu
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Ning Ye
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Kangming Zhao
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Min Shi
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Jiayu Liao
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Jing Zhang
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Wei Chen
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Xianzhong Li
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | - Yufeng Han
- Chemical & Analytical Development, Suzhou Novartis Technical Development Co., Ltd, Changshu, Jiangsu 215537, China.
| | | | | | - Michael Parmentier
- Chemical & Analytical Development, Novartis Pharma AG, 4056 Basel, Switzerland.
| | - Christian Mathes
- Chemical & Analytical Development, Novartis Pharma AG, 4056 Basel, Switzerland.
| | - Florian Rampf
- Chemical & Analytical Development, Novartis Pharma AG, 4056 Basel, Switzerland.
| | - Fabrice Gallou
- Chemical & Analytical Development, Novartis Pharma AG, 4056 Basel, Switzerland.
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12
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Udepurkar AP, Nandiwale KY, Jensen KF, Kuhn S. Heterogeneous photochemical reaction enabled by an ultrasonic microreactor. REACT CHEM ENG 2023; 8:1930-1936. [PMID: 38013744 PMCID: PMC10388398 DOI: 10.1039/d3re00154g] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/15/2023] [Accepted: 04/22/2023] [Indexed: 11/29/2023]
Abstract
The presence of solids as starting reagents/reactants or products in flow photochemical reactions can lead to reactor clogging and yield reduction from side reactions. We address this limitation with a new ultrasonic microreactor for continuous solid-laden photochemical reactions. The ultrasonic photochemical microreactor is characterized by the liquid and solid residence time distribution (RTD) and the absorbed photon flux in the reactor via chemical actinometry. The solid-handling capability of the ultrasonic photochemical microreactor is demonstrated with a silyl radical-mediated metallaphotoredox cross-electrophile coupling with a solid base as a reagent.
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Affiliation(s)
- Aniket P Udepurkar
- KU Leuven, Department of Chemical Engineering Celestijnenlaan 200F 3001 Leuven Belgium
| | - Kakasaheb Y Nandiwale
- Department of Chemical Engineering, Massachusetts Institute of Technology 77 Massachusetts Avenue Cambridge Massachusetts 02139 USA
| | - Klavs F Jensen
- Department of Chemical Engineering, Massachusetts Institute of Technology 77 Massachusetts Avenue Cambridge Massachusetts 02139 USA
| | - Simon Kuhn
- KU Leuven, Department of Chemical Engineering Celestijnenlaan 200F 3001 Leuven Belgium
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13
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Zondag SDA, Mazzarella D, Noël T. Scale-Up of Photochemical Reactions: Transitioning from Lab Scale to Industrial Production. Annu Rev Chem Biomol Eng 2023; 14:283-300. [PMID: 36913716 DOI: 10.1146/annurev-chembioeng-101121-074313] [Citation(s) in RCA: 36] [Impact Index Per Article: 18.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/14/2023]
Abstract
In the past two decades, we have witnessed a rapid emergence of new and powerful photochemical and photocatalytic synthetic methods. Although these methods have been used mostly on a small scale, there is a growing need for efficient scale-up of photochemistry in the chemical industry. This review summarizes and contextualizes the advancements made in the past decade regarding the scale-up of photo-mediated synthetic transformations. Simple scale-up concepts and important fundamental photochemical laws have been provided along with a discussion concerning suitable reactor designs that should facilitate scale-up of this challenging class of organic reactions.
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Affiliation(s)
- Stefan D A Zondag
- Flow Chemistry Group, van 't Hoff Institute for Molecular Sciences (HIMS), University of Amsterdam, Amsterdam, The Netherlands;
| | - Daniele Mazzarella
- Flow Chemistry Group, van 't Hoff Institute for Molecular Sciences (HIMS), University of Amsterdam, Amsterdam, The Netherlands;
- Department of Chemical Sciences, University of Padova, Padova, Italy
| | - Timothy Noël
- Flow Chemistry Group, van 't Hoff Institute for Molecular Sciences (HIMS), University of Amsterdam, Amsterdam, The Netherlands;
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14
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Taylor CJ, Pomberger A, Felton KC, Grainger R, Barecka M, Chamberlain TW, Bourne RA, Johnson CN, Lapkin AA. A Brief Introduction to Chemical Reaction Optimization. Chem Rev 2023; 123:3089-3126. [PMID: 36820880 PMCID: PMC10037254 DOI: 10.1021/acs.chemrev.2c00798] [Citation(s) in RCA: 76] [Impact Index Per Article: 38.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/15/2022] [Indexed: 02/24/2023]
Abstract
From the start of a synthetic chemist's training, experiments are conducted based on recipes from textbooks and manuscripts that achieve clean reaction outcomes, allowing the scientist to develop practical skills and some chemical intuition. This procedure is often kept long into a researcher's career, as new recipes are developed based on similar reaction protocols, and intuition-guided deviations are conducted through learning from failed experiments. However, when attempting to understand chemical systems of interest, it has been shown that model-based, algorithm-based, and miniaturized high-throughput techniques outperform human chemical intuition and achieve reaction optimization in a much more time- and material-efficient manner; this is covered in detail in this paper. As many synthetic chemists are not exposed to these techniques in undergraduate teaching, this leads to a disproportionate number of scientists that wish to optimize their reactions but are unable to use these methodologies or are simply unaware of their existence. This review highlights the basics, and the cutting-edge, of modern chemical reaction optimization as well as its relation to process scale-up and can thereby serve as a reference for inspired scientists for each of these techniques, detailing several of their respective applications.
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Affiliation(s)
- Connor J. Taylor
- Astex
Pharmaceuticals, 436 Cambridge Science Park, Milton Road, Cambridge CB4 0QA, U.K.
- Innovation
Centre in Digital Molecular Technologies, Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge CB2 1EW, U.K.
| | - Alexander Pomberger
- Innovation
Centre in Digital Molecular Technologies, Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge CB2 1EW, U.K.
| | - Kobi C. Felton
- Department
of Chemical Engineering and Biotechnology, University of Cambridge, Philippa Fawcett Drive, Cambridge CB3 0AS, U.K.
| | - Rachel Grainger
- Astex
Pharmaceuticals, 436 Cambridge Science Park, Milton Road, Cambridge CB4 0QA, U.K.
| | - Magda Barecka
- Chemical
Engineering Department, Northeastern University, 360 Huntington Avenue, Boston, Massachusetts 02115, United States
- Chemistry
and Chemical Biology Department, Northeastern
University, 360 Huntington Avenue, Boston, Massachusetts 02115, United States
- Cambridge
Centre for Advanced Research and Education in Singapore, 1 Create Way, 138602 Singapore
| | - Thomas W. Chamberlain
- Institute
of Process Research and Development, School of Chemistry and School
of Chemical and Process Engineering, University
of Leeds, Leeds LS2 9JT, U.K.
| | - Richard A. Bourne
- Institute
of Process Research and Development, School of Chemistry and School
of Chemical and Process Engineering, University
of Leeds, Leeds LS2 9JT, U.K.
| | | | - Alexei A. Lapkin
- Innovation
Centre in Digital Molecular Technologies, Department of Chemistry, University of Cambridge, Lensfield Road, Cambridge CB2 1EW, U.K.
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15
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Flow photochemistry — from microreactors to large-scale processing. Curr Opin Chem Eng 2023. [DOI: 10.1016/j.coche.2023.100897] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/30/2023]
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16
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Cole KP, Douglas JJ, Hammerstad T, Stephenson CRJ. Visible-Light Photocatalysis Academic–Industrial Collaboration Retrospective: Shared Learning and Impact Analysis. Org Process Res Dev 2023. [DOI: 10.1021/acs.oprd.2c00358] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/23/2023]
Affiliation(s)
- Kevin P. Cole
- Synthetic Molecule Design and Development, Lilly Research Laboratories, Eli Lilly and Company, Indianapolis, Indiana 46285, United States
| | - James J. Douglas
- Synthetic Molecule Design and Development, Lilly Research Laboratories, Eli Lilly and Company, Indianapolis, Indiana 46285, United States
- Department of Chemistry, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Travis Hammerstad
- Department of Chemistry, University of Michigan, Ann Arbor, Michigan 48109, United States
| | - Corey R. J. Stephenson
- Department of Chemistry, University of Michigan, Ann Arbor, Michigan 48109, United States
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17
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Mao Y, Zhou C, Wang C, Xin Z. Continuous-flow synthesis and crystal modification of Pigment Red 53. CHINESE CHEM LETT 2022. [DOI: 10.1016/j.cclet.2022.108061] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
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18
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Ziegenbalg D, Pannwitz A, Rau S, Dietzek‐Ivanšić B, Streb C. Comparative Evaluation of Light-Driven Catalysis: A Framework for Standardized Reporting of Data. Angew Chem Int Ed Engl 2022; 61:e202114106. [PMID: 35698245 PMCID: PMC9401044 DOI: 10.1002/anie.202114106] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/18/2021] [Indexed: 01/05/2023]
Abstract
Light-driven homogeneous and heterogeneous catalysis require a complex interplay between light absorption, charge separation, charge transfer, and catalytic turnover. Optical and irradiation parameters as well as reaction engineering aspects play major roles in controlling catalytic performance. This multitude of factors makes it difficult to objectively compare light-driven catalysts and provide an unbiased performance assessment. This Scientific Perspective highlights the importance of collecting and reporting experimental data in homogeneous and heterogeneous light-driven catalysis. A critical analysis of the benefits and limitations of the commonly used experimental indicators is provided. Data collection and reporting according to FAIR principles is discussed in the context of future automated data analysis. The authors propose a minimum dataset as a basis for unified collecting and reporting of experimental data in homogeneous and heterogeneous light-driven catalysis. The community is encouraged to support the future development of this parameter list through an open online repository.
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Affiliation(s)
- Dirk Ziegenbalg
- Institute of Chemical EngineeringUlm UniversityAlbert-Einstein-Allee 1189081UlmGermany
| | - Andrea Pannwitz
- Institute of Inorganic Chemistry IUlm UniversityAlbert-Einstein-Allee 1189081UlmGermany
| | - Sven Rau
- Institute of Inorganic Chemistry IUlm UniversityAlbert-Einstein-Allee 1189081UlmGermany
| | - Benjamin Dietzek‐Ivanšić
- Institute of Physical Chemistry and Center of Energy and Environmental Chemistry Jena (CEEC Jena)Friedrich Schiller University JenaHelmholtzweg 407743JenaGermany
- Department Functional InterfacesLeibniz Institute of Photonic Technology Jena (IPHT)Albert-Einstein-Straße 907745JenaGermany
| | - Carsten Streb
- Institute of Inorganic Chemistry IUlm UniversityAlbert-Einstein-Allee 1189081UlmGermany
- Department of ChemistryJohannes Gutenberg University MainzDuesbergweg 10-1455128MainzGermany
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19
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Ziegenbalg D, Pannwitz A, Rau S, Dietzek‐Ivanšić B, Streb C. Vergleichende Evaluierung lichtgetriebener Katalyse: Ein Rahmenkonzept für das standardisierte Berichten von Daten**. Angew Chem Int Ed Engl 2022. [DOI: 10.1002/ange.202114106] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Dirk Ziegenbalg
- Institut für Chemieingenieurwesen Universität Ulm Albert-Einstein-Allee 11 89081 Ulm Deutschland
| | - Andrea Pannwitz
- Institut für Anorganische Chemie I Universität Ulm Albert-Einstein-Allee 11 89081 Ulm Deutschland
| | - Sven Rau
- Institut für Anorganische Chemie I Universität Ulm Albert-Einstein-Allee 11 89081 Ulm Deutschland
| | - Benjamin Dietzek‐Ivanšić
- Institut für Physikalische Chemie und Center of Energy and Environmental Chemistry Jena (CEEC Jena) Friedrich-Schiller-Universität Jena Helmholtzweg 4 07743 Jena Deutschland
- Department Funktionale Grenzflächen Leibniz-Institut für Photonische Technologien Jena (IPHT) Albert-Einstein-Straße 9 07745 Jena Deutschland
| | - Carsten Streb
- Institut für Anorganische Chemie I Universität Ulm Albert-Einstein-Allee 11 89081 Ulm Deutschland
- Department of Chemistry Johannes Gutenberg University Mainz Duesbergweg 10-14 55128 Mainz Germany
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20
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Chaudhuri A, Zondag SDA, Schuurmans JHA, van der Schaaf J, Noël T. Scale-Up of a Heterogeneous Photocatalytic Degradation Using a Photochemical Rotor-Stator Spinning Disk Reactor. Org Process Res Dev 2022; 26:1279-1288. [PMID: 35464822 PMCID: PMC9017180 DOI: 10.1021/acs.oprd.2c00012] [Citation(s) in RCA: 22] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/14/2022] [Indexed: 11/28/2022]
Abstract
![]()
Many chemical reactions
contain heterogeneous reagents, products,
byproducts, or catalysts, making their transposition from batch to
continuous-flow processing challenging. Herein, we report the use
of a photochemical rotor–stator spinning disk reactor (pRS-SDR)
that can handle and scale solid-containing photochemical reaction
conditions in flow. Its ability to handle slurries was showcased for
the TiO2-mediated aerobic photodegradation of aqueous methylene
blue. The use of a fast rotating disk imposes high shear forces on
the multiphase reaction mixture, ensuring its homogenization, increasing
the mass transfer, and improving the irradiation profile of the reaction
mixture. The pRS-SDR performance was also compared to other lab-scale
reactors in terms of water treated per reactor volume and light power
input.
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Affiliation(s)
- Arnab Chaudhuri
- Department of Chemical Engineering and Chemistry, Sustainable Process Engineering, Eindhoven University of Technology (TU/e), 5612 AZ Eindhoven, The Netherlands
| | - Stefan D A Zondag
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), 1098 XH Amsterdam, The Netherlands
| | - Jasper H A Schuurmans
- Department of Chemical Engineering and Chemistry, Sustainable Process Engineering, Eindhoven University of Technology (TU/e), 5612 AZ Eindhoven, The Netherlands
| | - John van der Schaaf
- Department of Chemical Engineering and Chemistry, Sustainable Process Engineering, Eindhoven University of Technology (TU/e), 5612 AZ Eindhoven, The Netherlands
| | - Timothy Noël
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), 1098 XH Amsterdam, The Netherlands
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21
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Buglioni L, Raymenants F, Slattery A, Zondag SDA, Noël T. Technological Innovations in Photochemistry for Organic Synthesis: Flow Chemistry, High-Throughput Experimentation, Scale-up, and Photoelectrochemistry. Chem Rev 2022; 122:2752-2906. [PMID: 34375082 PMCID: PMC8796205 DOI: 10.1021/acs.chemrev.1c00332] [Citation(s) in RCA: 277] [Impact Index Per Article: 92.3] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/21/2021] [Indexed: 02/08/2023]
Abstract
Photoinduced chemical transformations have received in recent years a tremendous amount of attention, providing a plethora of opportunities to synthetic organic chemists. However, performing a photochemical transformation can be quite a challenge because of various issues related to the delivery of photons. These challenges have barred the widespread adoption of photochemical steps in the chemical industry. However, in the past decade, several technological innovations have led to more reproducible, selective, and scalable photoinduced reactions. Herein, we provide a comprehensive overview of these exciting technological advances, including flow chemistry, high-throughput experimentation, reactor design and scale-up, and the combination of photo- and electro-chemistry.
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Affiliation(s)
- Laura Buglioni
- Micro
Flow Chemistry and Synthetic Methodology, Department of Chemical Engineering
and Chemistry, Eindhoven University of Technology, Het Kranenveld, Bldg 14—Helix, 5600 MB, Eindhoven, The Netherlands
- Flow
Chemistry Group, van ’t Hoff Institute for Molecular Sciences
(HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Fabian Raymenants
- Flow
Chemistry Group, van ’t Hoff Institute for Molecular Sciences
(HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Aidan Slattery
- Flow
Chemistry Group, van ’t Hoff Institute for Molecular Sciences
(HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Stefan D. A. Zondag
- Flow
Chemistry Group, van ’t Hoff Institute for Molecular Sciences
(HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Timothy Noël
- Flow
Chemistry Group, van ’t Hoff Institute for Molecular Sciences
(HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
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22
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Zackasee JLS, Al Zubaydi S, Truesdell BL, Sevov CS. Synergistic Catalyst–Mediator Pairings for Electroreductive Cross-Electrophile Coupling Reactions. ACS Catal 2022; 12:1161-1166. [DOI: 10.1021/acscatal.1c05144] [Citation(s) in RCA: 10] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/28/2023]
Affiliation(s)
- Jordan L. S. Zackasee
- Department of Chemistry and Biochemistry, The Ohio State University, 151 West Woodruff Avenue, Columbus, Ohio 43210, United States
| | - Samir Al Zubaydi
- Department of Chemistry and Biochemistry, The Ohio State University, 151 West Woodruff Avenue, Columbus, Ohio 43210, United States
| | - Blaise L. Truesdell
- Department of Chemistry and Biochemistry, The Ohio State University, 151 West Woodruff Avenue, Columbus, Ohio 43210, United States
| | - Christo S. Sevov
- Department of Chemistry and Biochemistry, The Ohio State University, 151 West Woodruff Avenue, Columbus, Ohio 43210, United States
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23
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Nandiwale KY, Hart T, Zahrt AF, Nambiar AMK, Mahesh PT, Mo Y, Nieves-Remacha MJ, Johnson MD, García-Losada P, Mateos C, Rincón JA, Jensen KF. Continuous stirred-tank reactor cascade platform for self-optimization of reactions involving solids. REACT CHEM ENG 2022. [DOI: 10.1039/d2re00054g] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022]
Abstract
Research-scale fully automated flow platform for reaction self-optimization with solids handling facilitates identification of optimal conditions for continuous manufacturing of pharmaceuticals while reducing amounts of raw materials consumed.
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Affiliation(s)
- Kakasaheb Y. Nandiwale
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, USA
| | - Travis Hart
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, USA
| | - Andrew F. Zahrt
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, USA
| | - Anirudh M. K. Nambiar
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, USA
| | - Prajwal T. Mahesh
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, USA
| | - Yiming Mo
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, USA
| | | | - Martin D. Johnson
- Small Molecule Design and Development, Eli Lilly and Company, Indianapolis, Indiana 46285, USA
| | - Pablo García-Losada
- Centro de Investigación Lilly S.A., Avda. de la Industria 30, Alcobendas-Madrid 28108, Spain
| | - Carlos Mateos
- Centro de Investigación Lilly S.A., Avda. de la Industria 30, Alcobendas-Madrid 28108, Spain
| | - Juan A. Rincón
- Centro de Investigación Lilly S.A., Avda. de la Industria 30, Alcobendas-Madrid 28108, Spain
| | - Klavs F. Jensen
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, USA
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24
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Francis D, Blacker AJ, Kapur N, Marsden SP. Readily Reconfigurable Continuous-Stirred Tank Photochemical Reactor Platform. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00428] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/23/2023]
Affiliation(s)
- Daniel Francis
- Institute of Process Research and Development, University of Leeds, Leeds LS2 9JT, U.K
- School of Chemistry, University of Leeds, Leeds LS2 9JT, U.K
| | - A. John Blacker
- Institute of Process Research and Development, University of Leeds, Leeds LS2 9JT, U.K
- School of Chemistry, University of Leeds, Leeds LS2 9JT, U.K
- School of Chemical and Process Engineering, University of Leeds, Leeds LS2 9JT, U.K
| | - Nikil Kapur
- Institute of Process Research and Development, University of Leeds, Leeds LS2 9JT, U.K
- School of Mechanical Engineering, University of Leeds, Leeds LS2 9JT, U.K
| | - Stephen P. Marsden
- Institute of Process Research and Development, University of Leeds, Leeds LS2 9JT, U.K
- School of Chemistry, University of Leeds, Leeds LS2 9JT, U.K
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25
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Juliá F, Constantin T, Leonori D. Applications of Halogen-Atom Transfer (XAT) for the Generation of Carbon Radicals in Synthetic Photochemistry and Photocatalysis. Chem Rev 2021; 122:2292-2352. [PMID: 34882396 DOI: 10.1021/acs.chemrev.1c00558] [Citation(s) in RCA: 241] [Impact Index Per Article: 60.3] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Abstract
The halogen-atom transfer (XAT) is one of the most important and applied processes for the generation of carbon radicals in synthetic chemistry. In this review, we summarize and highlight the most important aspects associated with XAT and the impact it has had on photochemistry and photocatalysis. The organization of the material starts with the analysis of the most important mechanistic aspects and then follows a subdivision based on the nature of the reagents used in the halogen abstraction. This review aims to provide a general overview of the fundamental concepts and main agents involved in XAT processes with the objective of offering a tool to understand and facilitate the development of new synthetic radical strategies.
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Affiliation(s)
- Fabio Juliá
- Department of Chemistry, University of Manchester, Oxford Road, Manchester M13 9PL, United Kingdom
| | - Timothée Constantin
- Department of Chemistry, University of Manchester, Oxford Road, Manchester M13 9PL, United Kingdom
| | - Daniele Leonori
- Department of Chemistry, University of Manchester, Oxford Road, Manchester M13 9PL, United Kingdom
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26
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Delgado P, Glass RJ, Geraci G, Duvadie R, Majumdar D, Robinson RI, Elmaarouf I, Mikus M, Tan KL. Use of Green Solvents in Metallaphotoredox Cross-Electrophile Coupling Reactions Utilizing a Lipophilic Modified Dual Ir/Ni Catalyst System. J Org Chem 2021; 86:17428-17436. [PMID: 34808052 DOI: 10.1021/acs.joc.1c02013] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/26/2023]
Abstract
Facilitating photoredox coupling reactions in process-friendly green solvents was achieved by the successful application of a dual Ir/Ni catalyst system with enhanced solubility properties. These photochemical reactions (specifically Br-Br sp2-sp3 cross electrophile coupling) are reported in a head to head comparison to the standard di-t-Bu bipyridine ligand Ir/Ni catalyst system. This presentation highlights the benefits of altering the solubility properties of the ligands used in the Ir/Ni dual catalyst.
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Affiliation(s)
- Pete Delgado
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Raoul J Glass
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Gina Geraci
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Rohit Duvadie
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Dyuti Majumdar
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Richard I Robinson
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Imran Elmaarouf
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Malte Mikus
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Kian L Tan
- Global Discovery Chemistry-SynTech Group, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
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27
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Chan AY, Perry IB, Bissonnette NB, Buksh BF, Edwards GA, Frye LI, Garry OL, Lavagnino MN, Li BX, Liang Y, Mao E, Millet A, Oakley JV, Reed NL, Sakai HA, Seath CP, MacMillan DWC. Metallaphotoredox: The Merger of Photoredox and Transition Metal Catalysis. Chem Rev 2021; 122:1485-1542. [PMID: 34793128 DOI: 10.1021/acs.chemrev.1c00383] [Citation(s) in RCA: 654] [Impact Index Per Article: 163.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/18/2023]
Abstract
The merger of photoredox catalysis with transition metal catalysis, termed metallaphotoredox catalysis, has become a mainstay in synthetic methodology over the past decade. Metallaphotoredox catalysis has combined the unparalleled capacity of transition metal catalysis for bond formation with the broad utility of photoinduced electron- and energy-transfer processes. Photocatalytic substrate activation has allowed the engagement of simple starting materials in metal-mediated bond-forming processes. Moreover, electron or energy transfer directly with key organometallic intermediates has provided novel activation modes entirely complementary to traditional catalytic platforms. This Review details and contextualizes the advancements in molecule construction brought forth by metallaphotocatalysis.
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Affiliation(s)
- Amy Y Chan
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Ian B Perry
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Noah B Bissonnette
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Benito F Buksh
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Grant A Edwards
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Lucas I Frye
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Olivia L Garry
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Marissa N Lavagnino
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Beryl X Li
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Yufan Liang
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Edna Mao
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Agustin Millet
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - James V Oakley
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Nicholas L Reed
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Holt A Sakai
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Ciaran P Seath
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - David W C MacMillan
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
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Duvadie R, Pomberger A, Mo Y, Altinoglu EI, Hsieh HW, Nandiwale KY, Schultz VL, Jensen KF, Robinson RI. Photoredox Iridium–Nickel Dual Catalyzed Cross-Electrophile Coupling: From a Batch to a Continuous Stirred-Tank Reactor via an Automated Segmented Flow Reactor. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00251] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
Affiliation(s)
- Rohit Duvadie
- Global Discovery Chemistry, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Alexander Pomberger
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Yiming Mo
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Erhan I. Altinoglu
- Chemical and Pharmaceutical Profiling, Novartis Global Drug Development, 700 Main Street South, Cambridge, Massachusetts 02139, United States
| | - Hsiao-Wu Hsieh
- Global Discovery Chemistry, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Kakasaheb Y. Nandiwale
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Victor L. Schultz
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Klavs F. Jensen
- Department of Chemical Engineering, Massachusetts Institute of Technology, 77 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
| | - Richard I. Robinson
- Global Discovery Chemistry, Novartis Institutes for Biomedical Research, 250 Massachusetts Avenue, Cambridge, Massachusetts 02139, United States
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29
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Candish L, Collins KD, Cook GC, Douglas JJ, Gómez-Suárez A, Jolit A, Keess S. Photocatalysis in the Life Science Industry. Chem Rev 2021; 122:2907-2980. [PMID: 34558888 DOI: 10.1021/acs.chemrev.1c00416] [Citation(s) in RCA: 132] [Impact Index Per Article: 33.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
In the pursuit of new pharmaceuticals and agrochemicals, chemists in the life science industry require access to mild and robust synthetic methodologies to systematically modify chemical structures, explore novel chemical space, and enable efficient synthesis. In this context, photocatalysis has emerged as a powerful technology for the synthesis of complex and often highly functionalized molecules. This Review aims to summarize the published contributions to the field from the life science industry, including research from industrial-academic partnerships. An overview of the synthetic methodologies developed and strategic applications in chemical synthesis, including peptide functionalization, isotope labeling, and both DNA-encoded and traditional library synthesis, is provided, along with a summary of the state-of-the-art in photoreactor technology and the effective upscaling of photocatalytic reactions.
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Affiliation(s)
- Lisa Candish
- Drug Discovery Sciences, Pharmaceuticals, Bayer AG, 42113 Wuppertal, Germany
| | - Karl D Collins
- Bayer Foundation, Public Affairs, Science and Sustainability, Bayer AG, 51368 Leverkusen, Germany
| | - Gemma C Cook
- Discovery High-Throughput Chemistry, Medicinal Science and Technology, GlaxoSmithKline, Stevenage SG1 2NY, U.K
| | - James J Douglas
- Early Chemical Development, Pharmaceutical Sciences, R&D, AstraZeneca, Macclesfield SK10 2NA, U.K
| | - Adrián Gómez-Suárez
- Organic Chemistry, Bergische Universität Wuppertal, 42119 Wuppertal, Germany
| | - Anais Jolit
- Medicinal Chemistry Department, Neuroscience Discovery Research, AbbVie Deutschland GmbH & Co. KG, 67061 Ludwigshafen, Germany
| | - Sebastian Keess
- Medicinal Chemistry Department, Neuroscience Discovery Research, AbbVie Deutschland GmbH & Co. KG, 67061 Ludwigshafen, Germany
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30
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Simon LL, Dieckmann M, Robinson A, Vent-Schmidt T, Marantelli D, Kohlbrenner R, Saint-Dizier A, Gribkov D, Krieger JP. Monte Carlo Analysis-Based CapEx Uncertainty Estimation of New Technologies: The Case of Photochemical Lamps. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00245] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Affiliation(s)
- Levente L. Simon
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
| | - Michael Dieckmann
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
| | - Alan Robinson
- Process Research Stein, Syngenta Crop Protection AG, Schaffhauserstrasse 101, 4334 Münchwilen, Switzerland
| | - Thomas Vent-Schmidt
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
| | - Dominique Marantelli
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
| | - Ralf Kohlbrenner
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
| | - Alexandre Saint-Dizier
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
| | - Denis Gribkov
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
| | - Jean-Philippe Krieger
- Process Technology New Active Ingredients, Syngenta Crop Protection AG, Breitenloh 5, 4333 Münchwilen, Switzerland
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31
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Yao H, Wan L, Zhao X, Guo Y, Zhou J, Bo X, Mao Y, Xin Z. Effective Phosphorylation of 2,2′-Methylene-bis(4,6-di- tert-butyl) Phenol in Continuous Flow Reactors. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00105] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Hanlin Yao
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Li Wan
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Xiaoyu Zhao
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Yahui Guo
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Jian Zhou
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Xiaofan Bo
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Yuxin Mao
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
| | - Zhong Xin
- Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
- State Key Laboratory of Chemical Engineering, School of Chemical Engineering, East China University of Science and Technology, 130 Meilong Road, Shanghai 200237, China
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32
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González-Esguevillas M, Fernández DF, Rincón JA, Barberis M, de Frutos O, Mateos C, García-Cerrada S, Agejas J, MacMillan DWC. Rapid Optimization of Photoredox Reactions for Continuous-Flow Systems Using Microscale Batch Technology. ACS CENTRAL SCIENCE 2021; 7:1126-1134. [PMID: 34345665 PMCID: PMC8323116 DOI: 10.1021/acscentsci.1c00303] [Citation(s) in RCA: 36] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/07/2021] [Indexed: 05/03/2023]
Abstract
Photoredox catalysis has emerged as a powerful and versatile platform for the synthesis of complex molecules. While photocatalysis is already broadly used in small-scale batch chemistry across the pharmaceutical sector, recent efforts have focused on performing these transformations in process chemistry due to the inherent challenges of batch photocatalysis on scale. However, translating optimized batch conditions to flow setups is challenging, and a general approach that is rapid, convenient, and inexpensive remains largely elusive. Herein, we report the development of a new approach that uses a microscale high-throughput experimentation (HTE) platform to identify optimal reaction conditions that can be directly translated to flow systems. A key design point is to simulate the flow-vessel pathway within a microscale reaction plate, which enables the rapid identification of optimal flow reaction conditions using only a small number of simultaneous experiments. This approach has been validated against a range of widely used photoredox reactions and, importantly, was found to translate accurately to several commercial flow reactors. We expect that the generality and operational efficiency of this new HTE approach to photocatalysis will allow rapid identification of numerous flow protocols for scale.
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Affiliation(s)
| | - David F. Fernández
- Merck
Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Juan A. Rincón
- Centro
de Investigación Eli Lilly, S. A., Avda. de la Industria 30, 28108 Alcobendas, Madrid, Spain
| | - Mario Barberis
- Centro
de Investigación Eli Lilly, S. A., Avda. de la Industria 30, 28108 Alcobendas, Madrid, Spain
| | - Oscar de Frutos
- Centro
de Investigación Eli Lilly, S. A., Avda. de la Industria 30, 28108 Alcobendas, Madrid, Spain
| | - Carlos Mateos
- Centro
de Investigación Eli Lilly, S. A., Avda. de la Industria 30, 28108 Alcobendas, Madrid, Spain
| | - Susana García-Cerrada
- Centro
de Investigación Eli Lilly, S. A., Avda. de la Industria 30, 28108 Alcobendas, Madrid, Spain
| | - Javier Agejas
- Centro
de Investigación Eli Lilly, S. A., Avda. de la Industria 30, 28108 Alcobendas, Madrid, Spain
| | - David W. C. MacMillan
- Merck
Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
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33
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Hu C. Reactor design and selection for effective continuous manufacturing of pharmaceuticals. J Flow Chem 2021; 11:243-263. [PMID: 34026279 PMCID: PMC8130218 DOI: 10.1007/s41981-021-00164-3] [Citation(s) in RCA: 16] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/21/2021] [Accepted: 04/14/2021] [Indexed: 11/23/2022]
Abstract
Pharmaceutical production remains one of the last industries that predominantly uses batch processes, which are inefficient and can cause drug shortages due to the long lead times or quality defects. Consequently, pharmaceutical companies are transitioning away from outdated batch lines, in large part motivated by the many advantages of continuous manufacturing (e.g., low cost, quality assurance, shortened lead time). As chemical reactions are fundamental to any drug production process, the selection of reactor and its design are critical to enhanced performance such as improved selectivity and yield. In this article, relevant theories, and models, as well as their required input data are summarized to assist the reader in these tasks, focusing on continuous reactions. Selected examples that describe the application of plug flow reactors (PFRs) and continuous-stirred tank reactors (CSTRs)-in-series within the pharmaceutical industry are provided. Process analytical technologies (PATs), which are important tools that provide real-time in-line continuous monitoring of reactions, are recommended to be considered during the reactor design process (e.g., port design for the PAT probe). Finally, other important points, such as density change caused by thermal expansion or solid precipitation, clogging/fouling, and scaling-up, are discussed. Graphical abstract
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Affiliation(s)
- Chuntian Hu
- CONTINUUS Pharmaceuticals, Woburn, MA 01801 USA
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34
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Abstract
AbstractContinuous flow photochemistry as a field has witnessed an increasing popularity over the last decade in both academia and industry. Key drivers for this development are safety, practicality as well as the ability to rapidly access complex chemical structures. Continuous flow reactors, whether home-built or from commercial suppliers, additionally allow for creating valuable target compounds in a reproducible and automatable manner. Recent years have furthermore seen the advent of new energy efficient LED lamps that in combination with innovative reactor designs provide a powerful means to increasing both the practicality and productivity of modern photochemical flow reactors. In this review article we wish to highlight key achievements pertaining to the scalability of such continuous photochemical processes.
Graphical abstract
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35
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Breen CP, Nambiar AM, Jamison TF, Jensen KF. Ready, Set, Flow! Automated Continuous Synthesis and Optimization. TRENDS IN CHEMISTRY 2021. [DOI: 10.1016/j.trechm.2021.02.005] [Citation(s) in RCA: 18] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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36
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von Keutz T, Williams JD, Kappe CO. Flash Chemistry Approach to Organometallic C-Glycosylation for the Synthesis of Remdesivir. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00024] [Citation(s) in RCA: 12] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/14/2022]
Affiliation(s)
- Timo von Keutz
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, 8010 Graz, Austria
| | - Jason D. Williams
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, 8010 Graz, Austria
| | - C. Oliver Kappe
- Center for Continuous Flow Synthesis and Processing (CC FLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, 8010 Graz, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, 8010 Graz, Austria
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37
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Abstract
AbstractOscillatory flow reactors (OFRs) superimpose an oscillatory flow to the net movement through a flow reactor. OFRs have been engineered to enable improved mixing, excellent heat- and mass transfer and good plug flow character under a broad range of operating conditions. Such features render these reactors appealing, since they are suitable for reactions that require long residence times, improved mass transfer (such as in biphasic liquid-liquid systems) or to homogeneously suspend solid particles. Various OFR configurations, offering specific features, have been developed over the past two decades, with significant progress still being made. This review outlines the principles and recent advances in OFR technology and overviews the synthetic applications of OFRs for liquid-liquid and solid-liquid biphasic systems.
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38
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Fan J, Zheng Y, Yang Y, Du L, Wang Y. Enhancement of Ultraviolet B Irradiation with a Photoluminescent Composite Film and Its Application in Photochemical Microfluidic Synthesis. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c01329] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Jiaojiao Fan
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Yuanzhi Zheng
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Yingtian Yang
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
| | - Le Du
- The State Key Laboratory of Chemical Resource Engineering, College of Chemical Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Yujun Wang
- The State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University, Beijing 100084, China
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39
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Gérardy R, Debecker DP, Estager J, Luis P, Monbaliu JCM. Continuous Flow Upgrading of Selected C 2-C 6 Platform Chemicals Derived from Biomass. Chem Rev 2020; 120:7219-7347. [PMID: 32667196 DOI: 10.1021/acs.chemrev.9b00846] [Citation(s) in RCA: 116] [Impact Index Per Article: 23.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
Abstract
The ever increasing industrial production of commodity and specialty chemicals inexorably depletes the finite primary fossil resources available on Earth. The forecast of population growth over the next 3 decades is a very strong incentive for the identification of alternative primary resources other than petro-based ones. In contrast with fossil resources, renewable biomass is a virtually inexhaustible reservoir of chemical building blocks. Shifting the current industrial paradigm from almost exclusively petro-based resources to alternative bio-based raw materials requires more than vibrant political messages; it requires a profound revision of the concepts and technologies on which industrial chemical processes rely. Only a small fraction of molecules extracted from biomass bears significant chemical and commercial potentials to be considered as ubiquitous chemical platforms upon which a new, bio-based industry can thrive. Owing to its inherent assets in terms of unique process experience, scalability, and reduced environmental footprint, flow chemistry arguably has a major role to play in this context. This review covers a selection of C2 to C6 bio-based chemical platforms with existing commercial markets including polyols (ethylene glycol, 1,2-propanediol, 1,3-propanediol, glycerol, 1,4-butanediol, xylitol, and sorbitol), furanoids (furfural and 5-hydroxymethylfurfural) and carboxylic acids (lactic acid, succinic acid, fumaric acid, malic acid, itaconic acid, and levulinic acid). The aim of this review is to illustrate the various aspects of upgrading bio-based platform molecules toward commodity or specialty chemicals using new process concepts that fall under the umbrella of continuous flow technology and that could change the future perspectives of biorefineries.
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Affiliation(s)
- Romaric Gérardy
- Center for Integrated Technology and Organic Synthesis, MolSys Research Unit, University of Liège, B-4000 Sart Tilman, Liège, Belgium
| | - Damien P Debecker
- Institute of Condensed Matter and Nanosciences (IMCN), Université catholique de Louvain (UCLouvain), B-1348 Louvain-la-Neuve, Belgium.,Research & Innovation Centre for Process Engineering (ReCIPE), Université catholique de Louvain (UCLouvain), B-1348 Louvain-la-Neuve, Belgium
| | - Julien Estager
- Certech, Rue Jules Bordet 45, Zone Industrielle C, B-7180 Seneffe, Belgium
| | - Patricia Luis
- Research & Innovation Centre for Process Engineering (ReCIPE), Université catholique de Louvain (UCLouvain), B-1348 Louvain-la-Neuve, Belgium.,Materials & Process Engineering (iMMC-IMAP), UCLouvain, B-1348 Louvain-la-Neuve, Belgium
| | - Jean-Christophe M Monbaliu
- Center for Integrated Technology and Organic Synthesis, MolSys Research Unit, University of Liège, B-4000 Sart Tilman, Liège, Belgium
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40
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Sakai HA, Liu W, Le CC, MacMillan DWC. Cross-Electrophile Coupling of Unactivated Alkyl Chlorides. J Am Chem Soc 2020; 142:11691-11697. [PMID: 32564602 DOI: 10.1021/jacs.0c04812] [Citation(s) in RCA: 129] [Impact Index Per Article: 25.8] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Abstract
Alkyl chlorides are bench-stable chemical feedstocks that remain among the most underutilized electrophile classes in transition metal catalysis. Overcoming intrinsic limitations of C(sp3)-Cl bond activation, we report the development of a novel organosilane reagent that can participate in chlorine atom abstraction under mild photocatalytic conditions. In particular, we describe the application of this mechanism to a dual nickel/photoredox catalytic protocol that enables the first cross-electrophile coupling of unactivated alkyl chlorides and aryl chlorides. Employing these low-toxicity, abundant, and commercially available organochloride building blocks, this methodology allows access to a broad array of highly functionalized C(sp2)-C(sp3) coupled adducts, including numerous drug analogues.
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Affiliation(s)
- Holt A Sakai
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Wei Liu
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - Chi Chip Le
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
| | - David W C MacMillan
- Merck Center for Catalysis at Princeton University, Princeton, New Jersey 08544, United States
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41
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Debrouwer W, Kimpe W, Dangreau R, Huvaere K, Gemoets HPL, Mottaghi M, Kuhn S, Van Aken K. Ir/Ni Photoredox Dual Catalysis with Heterogeneous Base Enabled by an Oscillatory Plug Flow Photoreactor. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00150] [Citation(s) in RCA: 28] [Impact Index Per Article: 5.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/15/2022]
Affiliation(s)
| | - Wim Kimpe
- EcoSynth, Industrielaan 12, 9800 Deinze, Belgium
| | | | | | | | - Milad Mottaghi
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Simon Kuhn
- Department of Chemical Engineering, KU Leuven, Celestijnenlaan 200F, 3001 Leuven, Belgium
| | - Koen Van Aken
- EcoSynth, Industrielaan 12, 9800 Deinze, Belgium
- Creaflow, Industrielaan 12, 9800 Deinze, Belgium
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42
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Parasram M, Shields BJ, Ahmad O, Knauber T, Doyle AG. Regioselective Cross-Electrophile Coupling of Epoxides and (Hetero)aryl Iodides via Ni/Ti/Photoredox Catalysis. ACS Catal 2020; 10:5821-5827. [PMID: 32747870 PMCID: PMC7398156 DOI: 10.1021/acscatal.0c01199] [Citation(s) in RCA: 60] [Impact Index Per Article: 12.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
Abstract
A cross-electrophile coupling reaction of epoxides and (hetero)aryl iodides that operates via the merger of three catalytic cycles involving a Ni-, Ti-, and organic photoredox catalyst has been developed. Three distinct classes of epoxides, styrene oxides, cyclic epoxides, and terminal aliphatic epoxides, all undergo coupling in moderate to good yield and high regioselectivity with the use of three different nitrogen-based ligands for Ni under otherwise identical reaction conditions. The mild reaction conditions accommodate a broad scope of abundant and complex coupling partners. Mechanistic studies suggest that when styrene oxides are employed radical intermediates are involved via Ti-radical ring-opening of the epoxide. Conversely, for terminal aliphatic epoxides, involvement of an iodohydrin intermediate enables the formation of the unexpected linear product.
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Affiliation(s)
- Marvin Parasram
- Department of Chemistry, Princeton University, Princeton, New Jersey 08544, United States
| | - Benjamin J Shields
- Department of Chemistry, Princeton University, Princeton, New Jersey 08544, United States
| | - Omar Ahmad
- Blueprint Medicines, Cambridge, Massachusetts 02139, United States
| | - Thomas Knauber
- Worldwide Research and Development, Pfizer, Inc., Groton, Connecticut 06340, United States
| | - Abigail G Doyle
- Department of Chemistry, Princeton University, Princeton, New Jersey 08544, United States
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43
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Grimm I, Hauer ST, Schulte T, Wycich G, Collins KD, Lovis K, Candish L. Upscaling Photoredox Cross-Coupling Reactions in Batch Using Immersion-Well Reactors. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00070] [Citation(s) in RCA: 16] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Isabelle Grimm
- Small Molecule Innovations, Bayer AG Pharmaceuticals, Aprather Weg 18a, 42113 Wuppertal, Germany
| | - Simone T. Hauer
- Small Molecule Innovations, Bayer AG Pharmaceuticals, Aprather Weg 18a, 42113 Wuppertal, Germany
| | - Tim Schulte
- Small Molecule Innovations, Bayer AG Pharmaceuticals, Aprather Weg 18a, 42113 Wuppertal, Germany
| | - Gina Wycich
- Small Molecule Innovations, Bayer AG Pharmaceuticals, Aprather Weg 18a, 42113 Wuppertal, Germany
| | - Karl D. Collins
- Small Molecule Innovations, Bayer AG Pharmaceuticals, Aprather Weg 18a, 42113 Wuppertal, Germany
| | - Kai Lovis
- Chemical Development, Bayer AG Pharmaceuticals, Friedrich-Ebert Straβe 217, 42117 Wuppertal, Germany
| | - Lisa Candish
- Small Molecule Innovations, Bayer AG Pharmaceuticals, Aprather Weg 18a, 42113 Wuppertal, Germany
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44
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Herrero-Gomez E, van der Loo CHM, Huck L, Rioz-Martínez A, Keene NF, Li B, Pouwer K, Allais C. Photo-oxidation of Cyclopentadiene Using Continuous Processing: Application to the Synthesis of (1R,4S)-4-Hydroxycyclopent-2-en-1-yl Acetate. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.0c00066] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
| | | | - Lena Huck
- Syncom B.V., Kadijk 3, 9747 AT Groningen, The Netherlands
| | | | - Nandell F. Keene
- Chemical Research and Development, Pfizer Worldwide Research and Development, Eastern Point Road, Groton, Connecticut 06340, United States
| | - Bryan Li
- Chemical Research and Development, Pfizer Worldwide Research and Development, Eastern Point Road, Groton, Connecticut 06340, United States
| | - Kees Pouwer
- Syncom B.V., Kadijk 3, 9747 AT Groningen, The Netherlands
| | - Christophe Allais
- Chemical Research and Development, Pfizer Worldwide Research and Development, Eastern Point Road, Groton, Connecticut 06340, United States
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45
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Baumann M, Moody TS, Smyth M, Wharry S. A Perspective on Continuous Flow Chemistry in the Pharmaceutical Industry. Org Process Res Dev 2020. [DOI: 10.1021/acs.oprd.9b00524] [Citation(s) in RCA: 167] [Impact Index Per Article: 33.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/27/2022]
Affiliation(s)
- Marcus Baumann
- University College Dublin, School of Chemistry, Science Centre, South Belfield, Dublin 4, Ireland
| | - Thomas S. Moody
- Almac Group Ltd., 20 Seagoe Industrial Estate, Craigavon BT63 5QD, United Kingdom
- Arran Chemical Company, Unit 1 Monksland Industrial Estate, Athlone, Co. Roscommon N37 DN24, Ireland
| | - Megan Smyth
- Almac Group Ltd., 20 Seagoe Industrial Estate, Craigavon BT63 5QD, United Kingdom
| | - Scott Wharry
- Almac Group Ltd., 20 Seagoe Industrial Estate, Craigavon BT63 5QD, United Kingdom
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Rosso C, Gisbertz S, Williams JD, Gemoets HPL, Debrouwer W, Pieber B, Kappe CO. An oscillatory plug flow photoreactor facilitates semi-heterogeneous dual nickel/carbon nitride photocatalytic C–N couplings. REACT CHEM ENG 2020. [DOI: 10.1039/d0re00036a] [Citation(s) in RCA: 47] [Impact Index Per Article: 9.4] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
Abstract
Dual nickel/photocatalytic C–N couplings are performed with an organic heterogeneous photocatalyst, in an oscillatory plug flow reactor. Reaction was complete in 20 min residence time, enabling 2.7 g h−1 throughput and 10-fold catalyst recycling.
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Affiliation(s)
- Cristian Rosso
- Institute of Chemistry
- University of Graz
- 8010 Graz
- Austria
| | - Sebastian Gisbertz
- Department of Biomolecular Systems
- Max-Planck-Institute of Colloids and Interfaces
- 14476 Potsdam
- Germany
- Department of Chemistry and Biochemistry
| | - Jason D. Williams
- Institute of Chemistry
- University of Graz
- 8010 Graz
- Austria
- Center for Continuous Flow Synthesis and Processing (CCFLOW)
| | | | | | - Bartholomäus Pieber
- Department of Biomolecular Systems
- Max-Planck-Institute of Colloids and Interfaces
- 14476 Potsdam
- Germany
| | - C. Oliver Kappe
- Institute of Chemistry
- University of Graz
- 8010 Graz
- Austria
- Center for Continuous Flow Synthesis and Processing (CCFLOW)
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