Rational Design of an Iridium-Tungsten Composite with an Iridium-Rich Surface for Acidic Water Oxidation

Stability of electrocatalytic OER: from principle to application

Hydrogen energy, derived from the electrolysis of water using renewable energy sources such as solar, wind, and hydroelectric power, is considered a promising form of energy to address the energy crisis. However, the anodic oxygen evolution reaction (OER) poses limitations due to sluggish kinetics. Apart from high catalytic activity, the long-term stability of electrocatalytic OER has garnered significant attention. To date, several research studies have been conducted to explore stable electrocatalysts for the OER. A comprehensive review is urgently warranted to provide a concise overview of the recent advancements in the electrocatalytic OER stability, encompassing both electrocatalyst and device developments. This review aims to succinctly summarize the primary factors influencing OER stability, including morphological/phase change and electrocatalyst dissolution, as well as mechanical detachment, alongside chemical, mechanical, and operational degradation observed in devices. Furthermore, an overview of contemporary approaches to enhance stability is provided, encompassing electrocatalyst design (structural regulation, protective layer coating, and stable substrate anchoring) and device optimization (bipolar plates, gas diffusion layers, and membranes). Hopefully, more attention will be paid to ensuring the stable operation of electrocatalytic OER and the future large-scale water electrolysis applications. This review presents design principles aimed at addressing challenges related to the stability of electrocatalytic OER.

Multivalence-State Tungsten Species Facilitated Iridium Loading for Robust Acidic Water Oxidation

The development of the proton exchange membrane water electrolyzer (PEMWE) is still limited by the prohibitive cost and scarcity of iridium (Ir)-based oxygen evolution reaction (OER) catalyst. This work presents a novel catalyst synthesized by precursor-atomization and rapid joule-heating method, successfully doping iridium atoms into polyvalent tungsten blends (W0, W5+, W6+) based on titanium substrate. The vacancy engineering of unsaturated tungsten oxide (W5+, W6+) reconstructs the electronic structure of the catalyst surface, which resulting in the low-valence state iridium species, avoiding excessive oxidation of iridium and accelerating the catalytic kinetics. Meanwhile, metallic tungsten (W0) improves the conductivity of catalyst and guarantees the stable existence of oxygen vacancy. The TiIrWOx possesses excellent performance in acidic OER catalysis, requiring overpotential of only 181 mV to drive 10.0 mA cm-2, and exhibiting a high mass activity of 753 A gIr -1 at an overpotential of 300 mV. The membrane electrode assembly (MEA) with TiIrWOx as anode electrocatalyst can reduce the Ir consumption amount by >60% compared to commercial IrO2, and it can operated over 120 h at a current density of 1.0 A cm-2.

Simultaneously Improved Activity and Stability for Acidic Water Oxidation of IrRu Oxides by a Dual Role of Tungsten Doping

Acidic oxygen evolution reaction (OER) remains a significant challenge due to the low activity and/or poor stability of the catalysts, even with state-of-the-art catalysts such as IrO2 and RuO2. Herein, we propose a strategy to enhance both the catalytic activity and stability of IrRu oxides for acidic OER by doping non-noble metal W. The W-doped IrRu3Ox (W-IrRu3Ox) undergoes a process of W leaching and reconstruction during the OER, leading to a more uniform distribution of elements, while the electronegative nature of W influences the electronic structures of Ir and Ru in W-IrRu3Ox. The dual role of W in promoting the formation of active site Ir5+ and inhibiting the concentration of soluble Ru>4+ ions results in a synergistic enhancement of both the activity and stability of acidic OER. Remarkably, W-IrRu3Ox exhibits outstanding catalytic activity for the OER in 0.5 M H2SO4, with a high stability of more than 500 h. This work presents a novel and feasible strategy for the development of efficient and stable catalysts for acid OER, shedding light on the design of advanced electrocatalysts for energy conversion and storage applications.

Recent advances in proton exchange membrane water electrolysis

Proton exchange membrane water electrolyzers (PEMWEs) are an attractive technology for renewable energy conversion and storage. By using green electricity generated from renewable sources like wind or solar, high-purity hydrogen gas can be produced in PEMWE systems, which can be used in fuel cells and other industrial sectors. To date, significant advances have been achieved in improving the efficiency of PEMWEs through the design of stack components; however, challenges remain for their large-scale and long-term application due to high cost and durability issues in acidic conditions. In this review, we examine the latest developments in engineering PEMWE systems and assess the gap that still needs to be filled for their practical applications. We provide a comprehensive summary of the reaction mechanisms, the correlation among structure-composition-performance, manufacturing methods, system design strategies, and operation protocols of advanced PEMWEs. We also highlight the discrepancies between the critical parameters required for practical PEMWEs and those reported in the literature. Finally, we propose the potential solution to bridge the gap and enable the appreciable applications of PEMWEs. This review may provide valuable insights for research communities and industry practitioners working in these fields and facilitate the development of more cost-effective and durable PEMWE systems for a sustainable energy future.

V-Integration Modulates t2g -Electrons of a Single Crystal Ir1- x (Ir0.8 V0.2 O2 )x -BHC for Boosted and Durable OER in Acidic Electrolyte

Realizing efficacious π-donation from the O 2p orbital to electron-deficient metal (t_2g ) d-orbitals along with separately tuned adsorption of *O and *OOH, is an imperious pre-requisite for an electrocatalyst design to demonstrate boosted oxygen evolution reaction (OER) performance. To regulate the π-donation and the adsorption ability for *O and *OOH, herein, a facile strategy to modulate the electron transfer from electron-rich t_2g -orbitals to electron-deficient t_2g -orbitals, via strong π-donation from the π-symmetry lone pairs of the bridging O^2- , and the d-band center of a biomimetic honeycomb (BHC)-like nanoarchitecture (Ir_{1- x} (Ir_0.8 V_0.2 O₂ )_x -BHC) is introduced. The suitable integration of V heteroatoms in the single crystal system of IrO₂ decreases the electron density on the neighboring Ir sites, and causes an upshift in the d-band center of Ir_{1- x} (Ir_0.8 V_0.2 O₂ )_x -BHC, weakening the adsorption of *O while strengthening that of *OOH, lowers the energy barrier for OER. Therefore, BHC design demonstrates excellent OER performance (shows a small overpotential of 238 mV at 10 mA cm^-2 and a Tafel slope of 39.87 mV dec^-1 ) with remarkable stability (130 h) in corrosive acidic electrolyte. This work opens a new corridor to design robust biomimetic nanoarchitectures of modulated π-symmetry (t_2g ) d-orbitals and the band structure, to achieve excellent activity and durability in acidic environment.

Molar-Ratio-Dependent Coordination Assembly of Organoiridium(III)-Octatungstate Complexes in Aqueous Solution

We scrutinized the speciation of Cp*Ir-containing tungsten oxide clusters (Cp* is pentamethylcyclopentadienyl anion) in aqueous mixtures of [(Cp*IrCl)₂(μ-Cl)₂] and Na₂WO₄ in varying molar ratios. ¹H nuclear magnetic resonance (NMR) spectroscopy revealed the formation of three distinct Cp*Ir-polyoxotungstate species in the reaction solution, and they were isolated as Na₄[(Cp*Ir)₂(μ-OH)₃]₂[(Cp*Ir)₂H₂W₈O₃₀] (1), [(Cp*Ir)₂(μ-OH)₃]₂[(Cp*Ir)₂{Cp*Ir(OH₂)}₂H₂W₈O₃₀] (2), and [(Cp*Ir)₂{Cp*Ir(OH₂)}₂{Cp*Ir(OH₂)₂}₂H₂W₈O₃₀](NO₃)₂ (3) from the mixtures in which iridium concentration is less than, equal to, and more than the tungsten concentration, respectively. These results show the octatungstate [H₂W₈O₃₀]^10- anion is the major polyoxotungstate species in the presence of {Cp*Ir}²⁺ cations, and it has high nucleophilicity enough to bind up to six {Cp*Ir}²⁺ cations on its surfaces producing a cationic Cp*Ir-octatungstate complex. The octatungstate anion was also generated from the reaction of [(Cp*IrCl)₂(μ-Cl)₂] and methylammonium paratungstate-B, (CH₃NH₃)₁₀[H₂W₁₂O₄₂], and was isolated as a methylamine-coordinated complex (CH₃NH₃)₂[(Cp*Ir)₂{Cp*Ir(NH₂CH₃)}₂H₂W₈O₃₀] (4), indicating {Cp*Ir}²⁺ cations function as a structure-directing agent that converts tungsten species into octatungstate anions in aqueous solution. In addition, the coordination environment of {Cp*Ir}²⁺ can be further modified by coordination with pyridine forming [{Cp*Ir(NC₅H₅)}₂(μ-OH)₂][(Cp*Ir)₂{Cp*Ir(NC₅H₅)}₂H₂W₈O₃₀] (5).

Long-Term Stability Challenges and Opportunities in Acidic Oxygen Evolution Electrocatalysis

Polymer electrolyte membrane water electrolysis (PEMWE) has been regarded as a promising technology for renewable hydrogen production. However, acidic oxygen evolution reaction (OER) catalysts with long-term stability impose a grand challenge in its large-scale industrialization. In this review, critical factors that may lead to catalyst's instability in couple with potential solutions are comprehensively discussed, including mechanical peeling, substrate corrosion, active-site over-oxidation/dissolution, reconstruction, oxide crystal structure collapse through the lattice oxygen-participated reaction pathway, etc. Last but not least, personal prospects are provided in terms of rigorous stability evaluation criteria, in situ/operando characterizations, economic feasibility and practical electrolyzer consideration, highlighting the ternary relationship of structure evolution, industrial-relevant activity and stability to serve as a roadmap towards the ultimate application of PEMWE.

Oxygen Evolution Electrocatalysts for the Proton Exchange Membrane Electrolyzer: Challenges on Stability

Hydrogen generated by proton exchange membrane (PEM) electrolyzer holds a promising potential to complement the traditional energy structure and achieve the global target of carbon neutrality for its efficient, clean, and sustainable nature. The acidic oxygen evolution reaction (OER), owing to its sluggish kinetic process, remains a bottleneck that dominates the efficiency of overall water splitting. Over the past few decades, tremendous efforts have been devoted to exploring OER activity, whereas most show unsatisfying stability to meet the demand for industrial application of PEM electrolyzer. In this review, systematic considerations of the origin and strategies based on OER stability challenges are focused on. Intrinsic deactivation of the material and the extrinsic balance of plant-induced destabilization are summarized. Accordingly, rational strategies for catalyst design including doping and leaching, support effect, coordination effect, strain engineering, phase and facet engineering are discussed for their contribution to the promoted OER stability. Moreover, advanced in situ/operando characterization techniques are put forward to shed light on the OER pathways as well as the structural evolution of the OER catalyst, giving insight into the deactivation mechanisms. Finally, outlooks toward future efforts on the development of long-term and practical electrocatalysts for the PEM electrolyzer are provided.

Progress of Heterogeneous Iridium-Based Water Oxidation Catalysts

The water oxidation reaction (or oxygen evolution reaction, OER) plays a critical role in green hydrogen production via water splitting, electrochemical CO₂ reduction, and nitrogen fixation. The four-electron and four-proton transfer OER process involves multiple reaction intermediates and elementary steps that lead to sluggish kinetics; therefore, a high overpotential is necessary to drive the reaction. Among the different water-splitting electrolyzers, the proton exchange membrane type electrolyzer has greater advantages, but its anode catalysts are limited to iridium-based materials. The iridium catalyst has been extensively studied in recent years due to its balanced activity and stability for acidic OER, and many exciting signs of progress have been made. In this review, the surface and bulk Pourbaix diagrams of iridium species in an aqueous solution are introduced. The iridium-based catalysts, including metallic or oxides, amorphous or crystalline, single crystals, atomically dispersed or nanostructured, and iridium compounds for OER, are then elaborated. The latest progress of active sites, reaction intermediates, reaction kinetics, and elementary steps is summarized. Finally, future research directions regarding iridium catalysts for acidic OER are discussed.

Surface enrichment of Ir on the IrRu alloy for efficient and stable water oxidation catalysis in acid

Inducing the surface enrichment of active noble metal can not only help to stabilize the catalyst but also modify the catalytic performance of the catalyst through electronic and geometric effects. Herein, we report the in situ surface enrichment of Ir on IrRu alloy during the oxygen evolution reaction (OER). The surface enrichment of Ir was probed by ex situ high-resolution transmission electron microscopy (HRTEM), in situ X-ray absorption spectroscopy (XAS), and electrochemical Cu stripping, leading to complementary characterizations of the dynamic reconstruction of the IrRu alloy during OER. Guided by the density functional theory (DFT), an IrRu alloy with low Ir content (20 wt%) was constructed, which displayed a low overpotential of only 230 mV to deliver an OER current density of 10 mA cm-2 in 0.1 M HClO4 solution and maintained stable performance for over 20 h. To investigate the practical application potential, a proton exchange membrane (PEM) water electrolyzer using the IrRu alloy as the anode catalyst was assembled, which required a low cell voltage of only 1.48 V to generate a current density of 1 A cm-2.

Computational Analysis of Structure - Activity Relationships in Highly Active Homogeneous Ruthenium-based Water Oxidation Catalysts

Linear free energy scaling relationships (LFESRs) and regression analysis may predict the catalytic performance of heterogeneous and recently, homogenous water oxidation catalysts (WOCs). This study analyses twelve homogeneous Ru-based catalysts - some, the most active catalysts studied: the Ru(tpy-R)(QC) and Ru(tpy-R)(4-pic)2 catalysts, where tpy is 2,2:6,2-terpyridine, QC is 8-quinolinecarboxylate and 4-pic is 4-picoline. Typical relationships studied among heterogenous and solid-state catalysts cannot be broadly applied to homogeneous catalysts. This subset of structurally similar catalysts with impressive catalytic activity deserves closer computational and statistical analysis of energetics correlating with measured catalytic activity. We report general methods of LFESR analysis yield insufficiently robust relationships between descriptor variables. However, volcano plot-based analysis grounded in Sabatier's principle reveals ranges of ideal relative energies of the RuIV=O and RuIV-OH intermediates and optimal changes in free energies of water nucleophilic attack on RuV=O. A narrow range of RuIV-OH to RuV=O redox potentials corresponding with the highest catalytic activities suggests facile access to the catalytically competent high-valent RuV=O state, often inaccessible from RuIV=O. Our work introduces experimental oxygen evolution rates into approaches of LFESR and Sabatier principle-based analysis, identifying a narrow yet fertile energetic landscape to bountiful oxygen-evolution activity, leading future rational design.

Strong Oxide-Support Interaction over IrO2 /V2 O5 for Efficient pH-Universal Water Splitting

Constructing strong oxide-support interaction (SOSI) is compelling for modulating the atomic configurations and electronic structures of supported catalysts. Herein, ultrafine iridium oxide nanoclusters (≈1 nm) are anchored on vanadium oxide support (IrO2 /V2 O5 ) via SOSI. The as made catalyst, with a unique distorted IrO2 structure, is discovered to significantly boost the performance for pH-universal oxygen evolution reaction (OER). Based on experimental results and theoretical calculations, the distorted IrO2 active sites with flexible redox states in IrO2 /V2 O5 server as electrophilic centers balance the adsorption of oxo-intermediates and effectively facilitate the process of OO coupling, eventually propelling the fast turnover of water oxidation. As a result, IrO2 /V2 O5 demonstrates not only ultralow overpotentials at 10 mA cm-2 (266 mV, pH = 0; 329 mV, pH = 7; 283 mV, pH = 14) for OER, but also high-performance overall water electrolysis over a broad pH range, with a potential of mere 1.50 V (pH = 0), 1.65 V (pH = 7) or 1.49 V (pH = 14) at 10 mA cm-2 . In addition, SOSI can simultaneously secure the distorted active sites and thus remarkably improving the catalytic stability, making it a promising strategy to develop high-performance catalytic systems.

BaLaIr double mixed metal oxides as competitive catalysts for oxygen evolution electrocatalysis in acidic media

The prepared double mixed metal oxide BaIrO2.937/La3IrO7 with a surface of IrOx formed by Ba and La leaching exhibits excellent performance for boosting the OER in acidic media.

Electrocatalytic Oxygen Evolution Reaction in Acidic Conditions: Recent Progress and Perspectives

The electrochemical oxygen evolution reaction (OER) is an important half-cell reaction in many renewable energy conversion and storage technologies, including electrolyzers, nitrogen fixation, CO₂ reduction, metal-air batteries, and regenerative fuel cells. Among them, proton exchange membrane (PEM)-based devices exhibit a series of advantages, such as excellent proton conductivity, high durability, and good mechanical strength, and have attracted global interest as a green energy device for transport and stationary sectors. Nevertheless, with a view to rapid commercialization, it is urgent to develop highly active and acid-stable OER catalysts for PEM-based devices. In this Review, based on the recent advances in theoretical calculation and in situ/operando characterization, the OER mechanism in acidic conditions is first discussed in detail. Subsequently, recent advances in the development of several types of acid-stable OER catalysts, including noble metals, non-noble metals, and even metal-free OER materials, are systematically summarized. Finally, the current key issues and future challenges for materials used as acidic OER catalysis are identified and potential future directions are proposed.

Progress of Nonprecious-Metal-Based Electrocatalysts for Oxygen Evolution in Acidic Media

Water oxidation, or the oxygen evolution reaction (OER), which combines two oxygen atoms from two water molecules and releases one oxygen molecule, plays the key role by providing protons and electrons needed for the hydrogen generation, electrochemical carbon dioxide reduction, and nitrogen fixation. The multielectron transfer OER process involves multiple reaction intermediates, and a high overpotential is needed to overcome the sluggish kinetics. Among the different water splitting devices, proton exchange membrane (PEM) water electrolyzer offers greater advantages. However, current anode OER electrocatalysts in PEM electrolyzers are limited to precious iridium and ruthenium oxides. Developing highly active, stable, and precious-metal-free electrocatalysts for water oxidation in acidic media is attractive for the large-scale application of PEM electrolyzers. In recent years, various types of precious-metal-free catalysts such as carbon-based materials, earth-abundant transition metal oxides, and multiple metal oxide mixtures have been investigated and some of them show promising activity and stability for acidic OER. In this review, the thermodynamics of water oxidation, Pourbaix diagram of metal elements in aqueous solution, and theoretical screening and prediction of precious-metal-free electrocatalysts for acidic OER are first elaborated. The catalytic performance, reaction kinetics, and mechanisms together with future research directions regarding acidic OER are summarized and discussed.

IrW nanochannel support enabling ultrastable electrocatalytic oxygen evolution at 2 A cm-2 in acidic media

A grand challenge for proton exchange membrane electrolyzers is the rational design of oxygen evolution reaction electrocatalysts to balance activity and stability. Here, we report a support-stabilized catalyst, the activated ~200 nm-depth IrW nanochannel that achieves the current density of 2 A cm⁻² at an overpotential of only ~497 mV and maintains ultrastable gas evolution at 100 mA cm⁻² at least 800 h with a negligible degradation rate of ~4 μV h⁻¹. Structure analyses combined with theoretical calculations indicate that the IrW support alters the charge distribution of surface (IrO₂)_n clusters and effectively confines the cluster size within 4 (n≤4). Such support-stabilizing effect prevents the surface Ir from agglomeration and retains a thin layer of electrocatalytically active IrO₂ clusters on surface, realizing a win-win strategy for ultrahigh OER activity and stability. This work would open up an opportunity for engineering suitable catalysts for robust proton exchange membrane-based electrolyzers.

Although electrocatalytic water splitting can generating renewable fuels, it is challenging to find water oxidation catalysts that are stable in acid at high current densities. Here, authors explore IrW as oxygen evolution electrocatalysts maintaining high current densities for hundreds of hours.

Low-Loading and Highly Stable Membrane Electrode Based on an Ir@WOxNR Ordered Array for PEM Water Electrolysis

Developing cheap and stable membrane electrode assembly for proton exchange membrane water electrolysis (PEMWE) plays critical roles in renewable energy revolution. Iridium is the commonly efficient oxygen evolution reaction catalyst. But the reserve in earth is a shortage. Herein, an ordered array electrode in feature of the defective Ir film decorated on external WO_x nanorods (WO_xNRs) is designed. Electrodeposition is carried out to prepare an iridium coating (∼68 nm in thickness) to guarantee the ordered morphology. This novel electrode obtained brilliant I-V performances (2.2 A cm^-2@2.0 V) and 1030 h stability (0.5 mA cm^-2) with a reduced loading of 0.14 mg_Ir cm^-2. The uniform dispersion Ir catalyst on the WO_x substrate benefits to enhance Ir mass activity and improve the poor conductivity originating from WO_x. Compared with that of sprayed electrode, the threshold current density of mass transport polarization region can be expande to at least 3.0 A cm^-2 for ordered structure electrode attributed to the abundant water storage bulk. This novel Ir@WO_xNRs electrode occupies a huge potential to defuse the cost and durability issues confronting with the PEMWE.

Ultrathin-shell IrCo hollow nanospheres as highly efficient electrocatalysts towards the oxygen evolution reaction in acidic media

Improving the utilization of Ir electrocatalysts for the oxygen evolution reaction (OER) to significantly reduce their loading is essential for low-cost hydrogen production in proton exchange membrane water electrolysis. Herein, IrCo hollow nanospheres featuring a novel structure with ultrathin continuous shells which have only eleven atomic layers (2.26 nm) were synthesized by a facile sequential reduction route using NaBH₄ as a reducing agent at room temperature. It is revealed that the key intermediate in the formation of hollow nanospheres is amorphous cobalt boride formed between Co²⁺ and NaHB₄ in the first reducing step. The average diameter of the IrCo nanospheres was found to be 73.71 nm with the atomic ratio of 47.1% and 52.9% for Co and Ir, respectively. The IrCo hollow nanospheres exhibit highly efficient OER activity and long-term durability with a low overpotential of 284 mV at 10 mA cm^-2 (32.5 μg_Ir cm^-2) and a high mass activity of 8.49 A mg^-1 (5.7 times higher than that of commercial IrO₂ (1.49 A mg^-1) at 1.7 V. The performance is also proved using an overall water splitting device with the overpotential of 318 mV to achieve 10 mA cm^-2 as well as a 17 mV shift at 5 mA cm^-2 after 14 h. This improvement is critically attributed to the advantages of the hollow structure, ultrathin continuous shells which are oxidized into IrO_xin situ and strong lattice strain effects induced by the specific hollow structure and alloying Co into Ir crystal lattices (1.6% against metallic iridium). These characteristics endow the hollow nanospheres with great potential to minimize the Ir loading dramatically for practical applications, compared to other previously reported structures like nanoparticles, nanoneedles and nanowires.