From Waste to Wealth: A Lightweight and Flexible Leather Solid Waste/Polyvinyl Alcohol/Silver Paper for Highly Efficient Electromagnetic Interference Shielding

Ultralight Flexible Collagen Fiber Based Aerogels Derived from Leather Solid Waste for High Electromagnetic Interference Shielding

Designing and developing high-performance shielding materials against electromagnetic interference is of utmost importance due to the rapid advancement of wireless telecommunication technologies. Such materials hold both fundamental and technological significance. A three-stage process is presented for creating ultralight, flexible aerogels from biomass to shield against electromagnetic interference. Collagen fibers sourced from leather solid waste are used for: (i) freeze-drying preparation of collagen fibers/poly(vinyl alcohol) (PVA) aerogels, (ii) adsorption of silver nanowires (AgNWs) onto collagen fiber/PVA aerogels, and (iii) Hydrophobic modification of collagen fiber/PVA/AgNWs aerogels with 1H, 1H, 2H, 2H-perfluorodecyltriethoxysilane (POTS). Scanning electron microscopy studies reveal that an interweaving of AgNWs and collagen fiber/PVA porous network has formed a conductive network, exhibiting an electrical conductivity of 103 S·m-1. The electromagnetic interference shielding effectiveness reached more than 62 dB, while the density was merely 5.8 mg/cm3. The collagen fiber/PVA/AgNWs/POTS aerogel displayed an even better electromagnetic shielding efficiency of 73 dB and water contact angle of 147°. The study results emphasize the distinctive capacity of leather solid waste to generate cost-effective, ecofriendly, and highly efficient electromagnetic interference shielding materials.

Effect of carbon allotropes and thickness variation on the EMI shielding properties of PANI/NFO@CNTs and PANI/NFO@RGO ternary composite systems

The innovative design of thin, multiphase flexible composite systems with good mechanical properties, low density and improved EMI shielding properties at low filler content has become a key area of research. In this work, we report the low temperature synthesis of three-dimensional ternary composites (PANI/NFO@CNTs and PANI/NFO@RGO) by oxidative chemical polymerization of aniline in the presence of two different binary composites, viz. NFO@CNTs and NFO@RGO. Enhanced impedance matching is achieved by varying the ratio of the carbon allotropes (CNTs and RGO) to the ferrite component. The synthesis of NFO, PANI/NFO@CNTs and PANI/NFO@RGO is validated by XRD and FTIR spectroscopy. Field emission scanning electron microscopy (FE-SEM) confirmed the synthesis of core-shell structures of PANI/NFO@CNTs and PANI/NFO@RGO, where the binary composites (NFO@CNTs and NFO@RGO) serve as a core onto which a tubular PANI layer was coated. Shielding effectiveness of 22.36 dB (99.41% attenuation) is exhibited by the ternary composite PANI/NFO@CNTs (8 : 1), while for PANI/NFO@RGO (20 : 1) a total shielding effectiveness of 31 dB equivalent to 99.92% attenuation was observed at a thickness of 2 mm. The ternary composite PANI/NFO@RGO (20 : 1) 4 mm showed a maximum SET of 43 dB corresponding to 99.996% attenuation of incident EM waves. The enhanced EMI shielding properties of the synthesized ternary composite systems are accredited to good impedance matching, effective dielectric and magnetic loss mechanisms and good conductivity, which facilitate multiple reflections and scattering of incident radiation.

Production and Characterization of Flame Retardant Leather Waste Filled Thermoplastic Polyurethane

Discovering new applications for discarded materials, such as leather waste (LW), has proven to be an effective approach to an ecofriendly and sustainable production. The manufacture of halogen-free flame retardant LW containing thermoplastic polyurethane (TPU)-based samples containing an organic phosphinate (OP)-based flame retardant additive would represent an advance in this area. The effects of LW and OP levels on the thermal, flame retardant, and tensile properties of the samples using thermal gravimetric analysis (TGA), limiting oxygen index (LOI), vertical UL-94 (UL-94 V), mass loss calorimetry, and tensile tests have been assessed. OP is highly effective in LW-filled TPU. The highest UL-94 V rating of V0, LOI value of 31.4%, the lowest peak heat release rate (93 ± 3 kW/m2), and total heat evolved (49 ± 2 MJ/m2) values are obtained with the use of 20 wt % OP. OP is primarily promoted through the creation of a compact intumescent residue structure in the condensed phase. LW exhibits an adjuvant effect by producing nonflammable gases in the gas phase and raising the residual yield in the condensed phase. The most remarkable effect of the LW presence is observed in fire performance index (FPI) and fire growth rate (FIGRA) values. The highest FPI value of 0.49 sm2/kW and the lowest FIGRA value of 0.91 kW/m2s are observed with the use of 20 wt % LW.

Robust and self-lubricating polyvinyl alcohol tubes with a mucosa-like hierarchical architecture for endotracheal intubation

Mechanical mismatch between interventional intubation tubes and human tissues often triggers inevitable friction and causes secondary injury to patients during interventional therapy. Herein, we propose a fabrication strategy of a self-lubricating polyvinyl alcohol (PVA) tube by industrial extrusion technology followed by simple infiltration with water. First, biocompatible glycerin was introduced to weaken the intrinsic hydrogen interaction of PVA by new molecular complexation, broadening the gap between the melting and decomposition temperatures and enabling the stable extrusion of the PVA tube. Subsequently, the as-prepared PVA tube was infiltrated with an aqueous solution to construct a strong hydrogen bonding network between PVA and water molecules, forming a soft hydration layer similar to the upper epithelium layer of mucosa. Benefiting from the solid and liquid properties of the hydration layer as well as the small proportion relative to the whole, the infiltrated PVA tube exhibited excellent hydration lubrication behavior and robust mechanical property. The friction coefficient, tensile strength and elongation at break were measured to be 0.05, 26.2 MPa and 654%, respectively, surpassing the values of 0.5, 16.4 MPa and 240% observed in a commercial polyvinyl chloride tube. In vitro, the PVA intubation tube demonstrated significant biocompatibility, and short-term exposure exhibited minimal impacts on the morphology and proliferation of L929 cells. Ultimately, the potential of the infiltrated PVA tube for interventional intubation was demonstrated successfully using an in vivo rabbit model, providing a new idea for the follow-up development of interventional intubation tubes.

Liquid metal assisted fabrication of MXene-based films: Toward superior electromagnetic interference shielding and thermal management

The development of thin and flexible films that possess both electromagnetic interference (EMI) shielding and thermal management capabilities has always been an intriguing pursuit, but itisnevertheless a crucialproblemtoaddress. Inspired by the deformability of liquid metal (LM) and film forming capacity of MXene, here we present a series of ternary compositing films prepared via cellulose nanofiber (CNF) assisted vacuum filtration technology. Originating from the highly conductive LM/MXene network, the MLMC film presents a maximum EMI shielding effectiness (EMI SE) of 78 dB at a tiny thickness of 45 μm, together with a high specific EMI SE of 3046 dB mm-1. Meanwhile, these compositing films also deliver excellent flexibility and mechanical reliability, showing no obvious decline in EMI shielding performance even after 1000 bending and 500 folding cycles, respectively. Moreover, notable anisotropic thermal conductive property was successfully achieved, allowing for a highly desirable in-plane thermal conductivity of 7.8 W m-1 K-1. This accomplishment also yielded an exceptional electro-thermal conversion capacity, enabling efficient low-voltage (3 V) heating capabilities. These captivating features are expected to greatly drive the widespread adoption of LM-based films in future flexible electronic and wearable technologies.

Nanoengineering Natural Leather for Dynamic Thermal Management and Electromagnetic Interference Shielding

Unpredictable and extreme weather conditions, along with increasing electromagnetic pollution, have resulted in a significant threat to human health and productivity, causing irreversible damage to society's well-being and economy. However, existing personal temperature management and electromagnetic protection materials lack adaptability to dynamic environmental changes. To address this, a unique asymmetric bilayer leather/a-MWCNTs/CA fabric is developed by vacuum-infiltrating interconnected a-MWCNTs networks into natural leather's microfiber backbone and spraying porous acetic acid (CA) on the reverse side. Such fabric achieves simultaneous passive radiation cooling, heating, and anti-electromagnetic interference functions without external energy input. The fabric's cooling layer has high solar reflectance (92.0%) and high infrared emissivity (90.2%), providing an average subambient radiation cooling effect of 10 °C, while the heating layer has high solar absorption (98.0%), enabling excellent passive radiative heating and effective compensation for warming via Joule heating. Additionally, the fabric's 3D conductive a-MWCNTs network provides electromagnetic interference shielding effectiveness of 35.0 dB mainly through electromagnetic wave absorption. This multimode electromagnetic shielding fabric can switch between cooling and heating modes to adapt to dynamic cooling and heating scenarios, providing a new avenue for sustainable temperature management and electromagnetic protection applications.

Collagen processing with mesoscale aggregates as templates and building blocks

Collagen presents a well-organized hierarchical multilevel structure. Microfibers, fibers, and fiber bundles are the aggregates of natural collagen; which achieve an ideal balance of mechanical strength and toughness at the mesoscopic scale for biological tissue. These mesostructured aggregates of collagen isolated from biological tissues retain these inherent organizational features to enable their use as building blocks for constructing new collagen materials with ideal mechanical performance, thermal and dimensional stability. This strategy is distinct from the more common bottom-up or molecular-level design and assembly approach to generating collagen materials. The present review introduces the hierarchical structure of biological collagen with a focus on mesostructural features. Isolation strategies for these collagen aggregates (CAs) are summarized. Recent progress in the use of these mesostructural components for the construction of new collagen materials with emerging applications is reviewed, including in catalysis, environmental applications, biomedicine, food packaging, electrical energy storage, and flexible sensors. Finally, challenges and prospects are assessed for controllable production of CAs as well as material designs.

Manipulating Deposition Behavior by Polymer Hydrogel Electrolyte Enables Dendrite-Free Zinc Anode for Zinc-Ion Hybrid Capacitors

Rechargeable aqueous zinc-ion hybrid capacitors (ZHCs) have aroused unprecedented attention because of their high safety, cost effectiveness, and environmental compatibility. However, the intractable issues of dendrite growth and side reactions at the electrode-electrolyte interface deteriorate durability and reversibility of Zn anodes, deeply encumbering the large-scale application of ZHCs. Concerning these obstacles, a negatively charged carboxylated chitosan-intensified hydrogel electrolyte (CGPPHE) with cross-linked networks is reported to stabilize Zn anodes. Beyond possessing good mechanical characteristics, the CGPPHE with polar groups can reduce the desolvation energy barrier of hydrated Zn²⁺ , constrain the 2D Zn²⁺ diffusion, and uniformize electric field and Zn²⁺ flux distributions, assuring dendrite-free Zn deposition with high plating-stripping efficiency. Concurrently, the hydrophilic CGPPHE alleviates harmful hydrogen evolution and corrosion by abating water activity. Accordingly, Zn|CGPPHE|Zn and Zn|CGPPHE|Cu cells exhibit an extended life exceeding 350 h (1600 mAh cm^-2 cumulative capacity under 20 mA cm^-2 ) and a high average coulombic efficiency of 98.2%, respectively. The resultant flexible ZHCs with CGPPHE and template-regulated carbon cathode present perfect properties in capacity retention (97.7% over 10 000 cycles), energy density (91.8 Wh kg^-1 ), and good mechanical adaptability. This study provides insight into developing novel hydrogel electrolytes toward highly rechargeable and stable ZHCs.

A Review on Mechanochemistry: Approaching Advanced Energy Materials with Greener Force

Mechanochemistry with solvent-free and environmentally friendly characteristics is one of the most promising alternatives to traditional liquid-phase-based reactions, demonstrating epoch-making significance in the realization of different types of chemistry. Mechanochemistry utilizes mechanical energy to promote physical and chemical transformations to design complex molecules and nanostructured materials, encourage dispersion and recombination of multiphase components, and accelerate reaction rates and efficiencies via highly reactive surfaces. In particular, mechanochemistry deserves special attention because it is capable of endowing energy materials with unique characteristics and properties. Herein, the latest advances and progress in mechanochemistry for the preparation and modification of energy materials are reviewed. An outline of the basic knowledge, methods, and characteristics of different mechanochemical strategies is presented, distinguishing this review from most mechanochemistry reviews that only focus on ball-milling. Next, this outline is followed by a detailed and insightful discussion of mechanochemistry-involved energy conversion and storage applications. The discussion comprehensively covers aspects of energy transformations from mechanical/optical/chemical energy to electrical energy. Finally, next-generation advanced energy materials are proposed. This review is intended to bring mechanochemistry to the frontline and guide this burgeoning field of interdisciplinary research for developing advanced energy materials with greener mechanical force.

Absorption-Dominant, Low-Reflection Multifunctional Electromagnetic Shielding Material Derived from Hydrolysate of Waste Leather Scraps

High-performance flexible conductive films are highly promising for the development of wearable devices, artificial intelligence, medical care, etc. Herein, a three-step procedure was developed to produce electromagnetic interference (EMI) shielding, Joule heating, and a hydrophobic nanofiber film based on hydrolysate of waste leather scraps (HWLS): (i) electrospinning preparation of the HWLS/polyacrylonitrile (PAN)/zeolitic imidazolate framework-67 (ZIF-67) nanofiber film, (ii) carbonization of the HWLS/PAN/ZIF-67 nanofiber film, and (iii) coating of the carbon nanofiber@cobalt (Co@CNF) nanofiber film with perfluorooctyltriethoxysilane (POTS). The X-ray diffraction results showed that metal nanoparticles and amorphous carbon had obvious peaks. The micromorphology results showed that metal nanoparticles were coated with carbon nanofibers. The conductivity and shielding efficiency of the carbon nanofiber film with 250 μm thickness could reach 45 S/m and 49 dB, respectively, and absorption values (A > 0.5) were higher than reflection (R) values for the Co@CNF nanofiber film, which indicated that the contribution of absorption loss was more significant than that of reflection loss. Ultrafast electrothermal response performances were also achieved, which could guarantee the normal functioning of films in cold conditions. The water contact angle of the Co@CNF@POTS nanofiber film was ∼151.3°, which displayed a self-cleaning property with water-proofing and antifouling. Absorption-dominant and low-reflection EMI shielding and electrothermal films not only showed broad application potential in flexible wearable electronic devices but also provided new avenues for the utilization of leather solid waste.

Multifunctional Wearable Silver Nanowire Decorated Leather Nanocomposites for Joule Heating, Electromagnetic Interference Shielding and Piezoresistive Sensing

Multifunctional wearable electronic devices based on natural materials are highly desirable for versatile applications of energy conversion, electronic skin and artificial intelligence. Herein, multifunctional wearable silver nanowire decorated leather (AgNW/leather) nanocomposites with hierarchical structures for integrated visual Joule heating, electromagnetic interference (EMI) shielding and piezoresistive sensing are fabricated via the facile vacuum-assisted filtration process. The AgNWs penetrate the micro-nanoporous structures in the corium side of leather constructing highly-efficient conductive networks. The resultant flexible and mechanically strong AgNW/leather nanocomposites exhibit extremely low sheet resistance of 0.8 Ω/sq, superior visual Joule heating temperatures up to 108 °C at low supplied voltage of 2.0 V due to efficient energy conversion, excellent EMI shielding effectiveness (EMI SE) of ≈55 dB and outstanding piezoresistive sensing ability in human motion detection. This work demonstrates the fabrication of multifunctional AgNW/leather nanocomposites for next-generation wearable electronic devices in energy conversion, electronic skin and artificial intelligence, etc.

Hydrophobic, flexible electromagnetic interference shielding films derived from hydrolysate of waste leather scraps

With the rapid development of wireless telecommunication technologies, it is of fundamental and technological significance to design and engineer high-performance shielding materials against electromagnetic interference (EMI). Herein, a three-step procedure is developed to produce hydrophobic, flexible nanofiber films for EMI shielding and pressure sensing based on hydrolysate of waste leather scraps (HWLS): (i) electrospinning preparation of HWLS/polyacrylonitrile (PAN) nanofiber films, (ii) adsorption of silver nanowires (AgNWs) onto HWLS/PAN nanofiber films, and (iii) coating of HWLS/PAN/AgNWs nanofiber films with polydimethylsiloxane (PDMS). Scanning electron microscopy studies show that AgNWs are interweaved with HWLS/PAN nanofibers to form a conductive network, exhibiting an electrical conductivity of 10⁵ S m^-1 and shielding efficiency of 65 dB for a 150 μm-thick HWLS/PAN/AgNWs film. The HWLS/PAN/AgNWs/PDMS film displays an even better electromagnetic shielding efficiency of 80 dB and a water contact angle of 132.5°. Results from this study highlight the unique potential of leather solid wastes for the production of high-performance, environmentally friendly, and low-cost EMI shielding materials.

Facile fabrication of PBS/CNTs nanocomposite foam for electromagnetic interference shielding

In order to reduce the pollutants of environment and electromagnetic waves, environment friendly polymer foams with outstanding electromagnetic interference shielding are imminently required. In this paper, a kind of electromagnetic shielding, biodegradable nanocomposite foam was fabricated by blending PBS with carbon nanotubes (CNTs) followed by foaming with supercritical CO2. The crystallization temperature and melting temperature of PBS/CNTs nanocomposites with 4 wt % of CNTs increased remarkably by 6 °C and 3.1 °C compared with that of pure PBS and a double crystal melting peak of various PBS samples appeared in DSC curves. Clearly, an increase of approximately 3 orders of magnitude was improved for storage modulus and near 9 orders of magnitude was enhanced for electrical properties with CNTs content from 0 to 4 wt %. Furthermore, CNTs endowed PBS nanocomposite foam with adjustable electromagnetic interference (EMI) shielding property, giving a specific EMI shielding effectiveness of 28.5 dB cm3/g. This study provided a promising methodology for preparing biodegradable, lightweight PBS/CNTs foam with outstanding electromagnetic shielding properties.

A review on efficient electromagnetic interference shielding materials by recycling waste-a trio of land to lab to land concept

The materials used in electrical and electronic applications have great importance and broader applications, but they have severe electromagnetic interference (EMI). These materials have extensive applications in broadcasting, medical industries, research, defence sectors, communication and similar fields. The EMI can be addressed by using effective EMI shielding materials. This review presents a detailed, comprehensive description for making electromagnetic interference shielding material by recycling various wastes. It starts with highlighting the overview of electromagnetic interference shielding (EMI) and its theoretical aspects. It provides a comprehensive and detailed understanding of recent trends in the novel approaches towards fabricating EMI shielding from industrial waste, agricultural waste and other miscellaneous wastes. This paper critically reviews the works related to the recycling of wastes like red mud (waste from the aluminium refining industry), ground tyre rubber, tea waste (biowaste) from tea industries, bagasse (waste from sugar cane industry), peanut and hazelnut shells (agricultural waste), waste tissue paper and polyethylene and other miscellaneous wastes like hydrocarbon carbon black and ash for the fabrication of highly effective electromagnetic (EM) interference shielding materials. Highly effective results have been reported using red mud showing maximum efficiency of 51.4 dB in X-band range, various agricultural waste displaying reflection loss of up to - 87.117 dB (in the range 0.01 to 20 GHz) and miscellaneous waste giving EMI SE of 80 dB in X-band frequency. A separate section is dedicated to emphasizing future work and recommendations.

Room-Temperature One-Step Synthesis of Silver/Reduced Graphene Oxide Nanocomposites as an Excellent Microwave Absorber

The present study is focused on room-temperature synthesis carried out by reduction of an aqueous silver nitrate (AgNO₃) and AgNO₃/graphene oxide (GO) dispersion using a low-cost commercial Fehling B solution in one step to form silver quantum dots (Ag QDs) and their Ag/reduced graphene oxide (Ag/RGO) nanocomposites and their characterization. The crystallinity, surface chemistry, structural, and morphological studies indicated the formation of crystalline small-sized quasispherical-functionalized Ag particles distributed uniformly on the surface of RGO. The conductivity measurements further showed an improvement in the conductivity of Ag/RGO nanocomposites as compared to neat Ag QDs. Our findings showed that Ag/RGO nanocomposites prepared by using 0.055 wt % of GO exhibited a total enhanced electromagnetic interference (EMI)-shielding efficiency (SE_T) of ∼39.2-42.3 dB (2-8 GHz) with a maximum value of ∼43.8 dB at 7. 5 GHz due to conduction loss, an interconnected conducting network, and a synergistic effect, and it followed an absorption mechanism. Furthermore, this superior absorption-dominated shielding conferred reflection loss (R_L) in the range of -79 to -82.5 dB with a R_L minima of -88 dB at 7.5 GHz, considering an effective absorption bandwidth of ∼6 GHz with 99.9% absorptivity. It is anticipated that Ag/RGO nanocomposites prepared in one step at room temperature could find potential EMI-shielding applications.

Leather Solid Waste/Poly(vinyl alcohol)/Polyaniline Aerogel with Mechanical Robustness, Flame Retardancy, and Enhanced Electromagnetic Interference Shielding

Renewable biobased aerogels display a promising potential to fulfill the surging demand in various industrial sectors. However, its inherent low mechanical robustness, flammability, and lack of functionality are still huge obstacles in its practical application. Herein, a novel integrated leather solid waste (LSW)/poly(vinyl alcohol) (PVA)/polyaniline (PANI) aerogel with high mechanical robustness, flame retardancy, and electromagnetic interference (EMI) shielding performance was successfully prepared. Amino carboxyl groups in LSW could be effectively exposed by solid-state shear milling (S³ M) technology to form strong hydrogen-bond interactions with the PVA molecular chains. This led to a change in the compressive strength and the temperature of the initial dimensional change to 15.6 MPa and 112.7 °C at a thickness of 2.5 cm, respectively. Moreover, LSW contains a large number of N elements, which ensures a nitrogen-based flame-retardant mechanism and increase in the limit oxygen index value of LSW/PVA aerogel to 32.0% at a thickness of 2.5 mm. Notably, by the cyclic coating method, a conductive PANI layer could be polymerized on the surface of LSW/PVA aerogel, which led to the construction of a sandwich structure with impressive EMI shielding capability. The EMI shielding effectiveness (SE) reached more than 40 dB, and the specific shielding effectiveness (SSE) reached 73.0 dB cm³ g^-1. The inherent dipoles in collagen fibers and the conductive PANI synergistically produced an internal multiple reflection and absorption mechanism. The comprehensive performance of LSW/PVA/PANI aerogel not only demonstrates a new strategy to recycle LSW in a more value-added way but also sheds some more light on the development of biomass aerogels with high-performance, environmentally friendly, and cost-effective properties.

Carbon Fibers Embedded with Aligned Magnetic Particles for Efficient Electromagnetic Energy Absorption and Conversion

Harvesting electromagnetic (EM) energy from the environment and converting it into useful micropower is a new and ideal way to eliminate EM radiation and while providing power for microelectronic devices. The key material of this technology is broadband, ultralight, and ultrathin EM-wave-absorbing materials, whose preparation remains challenging. Herein, a high magnetic field (HMF) strategy is proposed to prepare a biomass-derived CoFe/carbon fiber (CoFe/CF) composite, in which CoFe magnetic particles are aligned in CFs, creating magnetic coupling and fast electron transmission channels. The graphitization degree of CFs is improved via the "migration catalysis" of CoFe particles under HMF. The HMF-derived CoFe/CF shows a largely broadened EM wave absorption bandwidth under ultralight and ultrathin conditions (1.5 mm). Its absorption bandwidth increases 5-10 times compared with conventional CoFe/CF that has randomly distributed CoFe particles and surpasses the reported analogues. A device model for EM energy absorption and reuse is designed based on the HMF-derived CoFe/CF membrane, which exhibits a 300% higher capability than conventional CoFe/CF membrane in converting EM energy to thermal energy. This work offers a new strategy for the design and fabrication of broadband, ultrathin, and ultralight EM wave absorption materials and demonstrates a potential conversion approach of the waste EM energy.

Multilayer polymeric nanocomposites for electromagnetic interference shielding: fabrication, mechanisms, and prospects

Fabrication of multilayer EMI shield opens a creative avenue for designing and constructing flexible nanocomposite films simultaneously featuring excellent EMI shielding performance, fascinating heat removal ability, and robust mechanical properties.

Absorption-enhanced EMI shielding using silver decorated three-dimensional porous architected reduced graphene oxide in polybenzoxazine composites

The proliferation of wearable and portable electronic media has increased the demand for highly efficient materials that can be used to create shields against electromagnetic interference.