Robust Hydrogel Coating with Oil-Repellent Property in Air, Water, and Oil Surroundings

Hydrogel Coated Mesh with Controlled Flux for Oil/Water Separation

Superwetting surfaces are often applied in oil/water separation. Hydrogels have been widely prepared as superhydrophilic/underwater superoleophobic materials for oil/water separation since they are naturally hydrophilic. Hydrogels usually need to be combined with porous substrates such as stainless steel mesh (SSM) due to their poor mechanical properties. However, it is usually inevitable that the pores of the substrate are clogged during the actual preparation process, leading to a significant decrease in the flux, which limits its effective application. In this study, acrylic acid (AA), chitosan (CS) and modified silica were utilized to form a layer of dual-network PAA/CS@SiO2 hydrogel by photopolymerization on SSM, followed by a simple and novel ultrasonic-assisted pore-making method to generate numerous pores in situ on the surface of the hydrogel-coated mesh, which led to an increase in water flux from 0 to 70,000 L m-2 h-1 without decreasing the separation efficiency. After 100 separations of a mixture of n-hexane and water, the flux was still higher than 50,000 L m-2 h-1 with a separation efficiency above 99%, which is superior to most of hydrogel-coated meshes reported so far. Moreover, the prepared PAA/CS@SiO2 hydrogel-coated mesh also has good environmental stability, low swelling, and self-cleaning properties. We believe that the strategy of this study will provide a simple new perspective when hydrogels block the substrate pores, resulting in low water flux.

Design, preparation, and characterization of lubricating polymer brushes for biomedical applications

The lubrication modification of biomedical devices significantly enhances the functionality of implanted interventional medical devices, thereby providing additional benefits for patients. Polymer brush coating provides a convenient and efficient method for surface modification while ensuring the preservation of the substrate's original properties. The current research has focused on a "trial and error" method to finding polymer brushes with superior lubricity qualities, which is time-consuming and expensive, as obtaining effective and long-lasting lubricity properties for polymer brushes is difficult. This review summarizes recent research advances in the biomedical field in the design, material selection, preparation, and characterization of lubricating and antifouling polymer brushes, which follow the polymer brush development process. This review begins by examining various approaches to polymer brush design, including molecular dynamics simulation and machine learning, from the fundamentals of polymer brush lubrication. Recent advancements in polymer brush design are then synthesized and potential avenues for future research are explored. Emphasis is placed on the burgeoning field of zwitterionic polymer brushes, and highlighting the broad prospects of supramolecular polymer brushes based on host-guest interactions in the field of self-repairing polymer brush applications. The review culminates by providing a summary of methodologies for characterizing the structural and functional attributes of polymer brushes. It is believed that a development approach for polymer brushes based on "design-material selection-preparation-characterization" can be created, easing the challenge of creating polymer brushes with high-performance lubricating qualities and enabling the on-demand creation of coatings. STATEMENT OF SIGNIFICANCE: Biomedical devices have severe lubrication modification needs, and surface lubrication modification by polymer brush coating is currently the most promising means. However, the design and preparation of polymer brushes often involves "iterative testing" to find polymer brushes with excellent lubrication properties, which is both time-consuming and expensive. This review proposes a polymer brush development process based on the "design-material selection-preparation-characterization" strategy and summarizes recent research advances and trends in the design, material selection, preparation, and characterization of polymer brushes. This review will help polymer brush researchers by alleviating the challenges of creating polymer brushes with high-performance lubricity and promises to enable the on-demand construction of polymer brush lubrication coatings.

Under-Oil Superhydrophilic/Superhydrophobic Janus Nanofibrous Membrane for Highly Efficient Separation of Surfactant-Stabilized Water-in-Oil Emulsions

Highly efficient separation of surfactant-stabilized water-in-oil emulsions with both a high separation efficiency and high permeation flux is still challenging. In this work, an under-oil superhydrophilic/superhydrophobic Janus membrane was fabricated by combining an electrospun poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) membrane and its modified membrane composited with poly(ethylene glycol) diacrylate (PEGDA). The incorporation of PEGDA is realized by in situ ultraviolet (UV)-initiated polymerization during the electrospinning process, and it endows the upper layer with unique under-oil superhydrophilicity that is very important for the demulsification of water-in-oil emulsions. The under-oil superhydrophobic lower layer serves to block the water and also can promote the permeation flux, because of its oil-absorbing ability. For surfactant-stabilized water-in-n-hexane emulsion (water content of 1 wt %), such a Janus membrane exhibits outstanding separation performance with a separation efficiency of >99.95% and permeation flux of >25 000 L m-2 h-1. Moreover, the Janus membrane shows excellent reusability and high applicability for water-in-diesel, water-in-hexadecane, and water-in-petroleum ether emulsions with separation efficiencies of 99.63%, 99.80% and 99.82%, respectively. These features make the Janus membrane a promising candidate as a separation membrane for surfactant-stabilized water-in-oil emulsions.

Fabrication of durable self-cleaning photocatalytic coating with long-term effective natural light photocatalytic degradation performance

The practical application of photocatalytic coating has been greatly challenged in terms of its long-term effective natural light photocatalytic degradation due to its vulnerability and easy contamination caused by poor self-cleaning properties. In this work, photocatalytic coating with self-cleaning properties was prepared by spraying fluorinated dual-scale TiO₂ on the inorganic lithium silicate adhesive, enabling excellent durability and long-term effective photocatalytic degradation performance under natural light. The coating exhibits superhydrophobic properties even after abrasion testing, acid and alkali immersion testing, and UV aging, laying a foundation for the practical use. Moreover, the coating can be applied to various substrates and its excellent self-cleaning properties make it resistant to particulate and liquid contamination that may occur in the environment. Besides, we evaluated the photocatalytic stability of the coating by subjecting it to acidic and alkaline environments and high pollution concentrations. Furthermore, benefiting from the synergistic effect of photocatalytic and self-cleaning properties, the coating achieves long-term effective photocatalytic degradation of dye wastewater under natural light, which still has a high removal rate of 95.8% for methylene blue even after 30 cycles of use. Meanwhile, due to the coating's excellent durability, the long-term quality loss rate of the coating still remained below 0.3%, which avoids the risk of secondary environmental pollution caused by nanoparticle leakage. Therefore, these excellent properties enable the coating to have a broad range of application prospects for the treatment of pollutants in water.

Superhydrophobic lignin-based multifunctional polyurethane foam with SiO2 nanoparticles for efficient oil adsorption and separation

Superhydrophobic polyurethane foam is one of the most promising materials for oil-water separation. However, there are only limited studies prepared matrix superhydrophobic foams as adsorbents. In this paper, SiO₂ modified by 1H, 1H, 2H, 2H-perfluorododecyl trichlorosilane (F-SiO₂) was added into the lignin-based foam matrix by a one-step foaming technique. The average diameter of F-SiO₂ was about 480 nm with an water contact angle (WCA) of 160.3°. The lignin-based polyurethane foam with F-SiO₂ had a superhydrophobic water contact angle of 151.3°. There is no obvious change in contact angle after 100 cycles of compression or after cutting and abrasion. Scanning electron microscopy (SEM) analysis showed that F-SiO₂ was distributed both on the surface and inside of the foam. The efficiency for oil-water separation reached 99 %. Under the light intensity of 1 kW/m², the surface temperature of the lignin-based foam rose to 77.6 °C. In addition, the foam exhibited self-cleaning properties and degraded within 2 h in an alcoholic alkali solution. Thus, in this study, we developed a novel matrix superhydrophobic lignin-based polyurethane foam with an excellent promise to be used as oil water separation adsorbents in industrial wastewater treatment and oil spill clean-up processes.

Fabrication of a biological metal-organic framework based superhydrophobic textile fabric for efficient oil/water separation

In response to the industry's difficulty in properly separating oily wastewater discharge, researchers are investigating enhanced oil/water separation materials. In this work, a cost-effective and environmentally friendly superhydrophobic textile fabric was fabricated for effective oil-water mixture and emulsion separation. A biological metal-organic framework consisting of copper as a core metal and aspartic acid as a linker (Cu-Asp MOF) was used to improve the surface roughness of the pristine textile fabric, and stearic acid was used to lower its surface energy. The thermal gravimetric analysis investigated the prepared Cu-Asp MOF's thermal stability. X-ray spectroscopy and Fourier-transform infrared spectroscopy studied the crystal orientation and chemical composition of the Cu-Asp MOF, Cu-Asp MOF@SA, pristine textile fabric, and superhydrophobic textile fabric, respectively. The surface morphology of the pristine and modified textile fabric was studied by scanning electron microscope. The wettability results showed that the prepared superhydrophobic textile fabric has a water contact angle of 158° ± 1.3 and water sliding angle of 2° ± 0.2°. The prepared superhydrophobic textile fabric showed excellent oil-water mixture and emulsion separation performance, oil absorption capacity, chemical stability, mechanical abrasion resistance, and a high flux rate. These outstanding characteristics of the prepared superhydrophobic textile fabric greatly increase the possibility for practical applications.

Fabrication of silver vanadate quantum dots/reduced graphene oxide/graphitic carbon nitride Z-scheme heterostructure modified polyvinylidene fluoride self-cleaning membrane for enhancing photocatalysis and mechanism insight

The enhancement of the self-cleaning ability of photocatalytic membranes and their degradation efficiency over tetracycline (TC) still remains a challenge. In this study, an alternative silver vanadate quantum dots (AgVO₃ QDs) doped reduced graphene oxide (RGO) and graphitic carbon nitride (C₃N₄) nanocomposites modified polyvinylidene fluoride (PVDF) membrane (AgVO₃/RGO/C₃N₄-PVDF) was successfully fabricated to enhance the photocatalytic activity. The AgVO₃/RGO/C₃N₄ nanocomposites were functioned as the active component for the photocatalytic membrane. The unique Z-scheme heterostructure of AgVO₃/RGO/C₃N₄ and the porous PVDF framework synergistically enhanced the separation and transport efficiency of photogenerated carriers and facilitated the interaction between the photocatalyst and the pollutant. As a result, the degradation efficiency of TC for the AgVO₃/RGO/C₃N₄-PVDF reached 88.53% within 120 min, which was higher than those of the binary component membranes (64.8% for RGO/C₃N₄-PVDF and 79.18% AgVO₃/C₃N₄-PVDF). In addition, AgVO₃/RGO/C₃N₄-PVDF exhibited high permeability (1977 L·m^-2·h^-1·bar^-1) and excellent antifouling activity. Under visible-light irradiation, the flux recovery rate (FRR) increased from 92.4% to 99.1%. Furthermore, AgVO₃/RGO/C₃N₄-PVDF could reject 97.4% of Escherichia coli (E. coli) owning to its self-cleaning capacity, and eliminated the E. coli under visible-light irradiation trough the photogeneration of h⁺. This study highlights a highly efficient photocatalytic membrane based on a Z-scheme heterostructure, which may have a great potential application in practical wastewater treatment.

A solar-heated antibacterial sodium alginate aerogel for highly efficient cleanup of viscous oil spills

HYPOTHESIS

Major oil spills highlight the need for environmentally responsible and cost-effective recovery technologies. However, challenges remain for heavy oil spill recovery because of its high viscosity and low fluidity. To achieve this goal, an ecofriendly bio-based aerogel with efficient photothermal conversion ability was developed as a novel absorbent to achieve the fast removal of heavy oil spill by reducing the oil viscosity.

EXPERIMENTS

From the renewable and abundant raw material sodium alginate (SA), hydrophobic and antibacterial SA/graphene oxide/ZIF-8 aerogel (SAGZM) was successfully fabricated via freezing-drying and chemical vapor deposition (CVD) technique. A series of characterization and tests, including aerogel structure, selective wettability, photothermal conversion ability, crude oil removal capability, and antibacterial ability, have been investigated in detail. SAGZM aerogels have rich pore structure, high porosity, excellent mechanical properties, and better photothermal conversion efficiency.

FINDINGS

Under sunlight illumination, the recovery ability of SAGZM for heavy crude oil was investigated through infrared thermal imaging, oil permeability behavior analysis, and the continuous absorption for crude oil. In addition, these results are well supported by the theoretical liquid absorption coefficient. This study indicates that SAGZM is highly efficient in in situ regulating oil viscosity through its remarkably photothermal conversion capability. Importantly, SAGZM possesses an excellent antibacterial ability that is often neglected in the design of environmentally friendly materials in extending its service life. The findings of this work not only provide an eco-friendly bio-based aerogel material but also demonstrate that the photo-responsive SAGZM is efficient in heavy crude oil absorption. The proposed solar-heated SA-based aerogel provides a sustainable approach and material to solve the recovery problem of viscous crude oil spills.

WET-Induced Layered Organohydrogel as Bioinspired "Sticky-Slippy Skin" for Robust Underwater Oil-Repellency

Underwater superoleophobic surfaces featuring anti-oil-fouling properties are of great significance in widespread fields. However, their complicated engineering process and weak interfacial adhesion strength with underlying substrates severely hamper these ideal surfaces toward practical applications. Here, a moss-inspired sticky-slippy skin composed of layered organohydrogel is reported through a one-step wetting-enabled-transfer (WET) strategy, which unprecedentedly integrates robust inherent adhesion with durable anti-oil-fouling properties. The sticky organogel layer can be simply attached to various substrates, from metals and plastics to glass, independent of any surface pretreatment. The slippy hydrogel layer enables stable underwater superoleophobicity and ultralow oil adhesion for diverse kinds of oils. The sticky-slippy skin features outstanding comprehensive properties including easy-pasting, anti-swelling/anti-bending, compatibility with commercial adhesives, acid/alkali resistance, environmental friendliness, and substrate universality. The design strategy with integrated functions provides a clue to accelerate the development of bioinspired multifunctional interfacial materials toward real-world applications.

A multifunctional and environmentally safe superhydrophobic membrane with superior oil/water separation, photocatalytic degradation and anti-biofouling performance

Wastewater is typically complicated with spilled oil, water soluble toxic dyes and microorganisms, making it hard to be processed and causing a significant threat to the environmental safety and human health. In this paper, we demonstrate a simple solution immersion method to obtain a multifunctional cellulose-based membrane (CBM) that possesses both superhydrophobicity with a water contact angle of 163° and superior functionalities including self-cleaning, oil-water separation, anti-biofouling, and photocatalytic degradation capabilities. The achievement of separation efficiency (96%), comparatively high flux (141 L·m^-2·h^-1) and recyclable (7 times) oil/water separation performance is attributed to the robust superhydrophobicity enabled by the synergy of metal oxide (i.e., CuO) nanostructure coating and stearic acid (SA) modification. The superhydrophobic CBM also preferentially adsorbs organic dyes in aqueous solution, e.g., methylene blue (MB), promoting their efficient decomposition (about 70.3% of MB decomposed in 3 h) with high recyclability under UV irradiation. Most remarkably, the CBM exhibits superior anti-biofouling capability and persistently resists the algae adhesion in long duration (over 20 days), as a result of the self-cleaning ability as well as the antimicrobial property of CuO nanoparticles. Our finding here paves the way to use simple, cost-effective, environmentally safe, and reliable method to fabricate multifunctional materials for wastewater treatment in complex environments.

Exploring the use of alginate hydrogel coating as a new initiative for emergent shoreline oiling prevention

Marine oil spills are often reported as a result of activities associated with oil exploration, production and transportation. The spilled oil may reach the shoreline, and then the stranded oil can persist for a long time, exerting many negative effects on coastal ecosystems. Conventional shoreline cleanup methods cannot effectively remove the oil residues from affected areas and are very expensive. Therefore, the use of alginate hydrogel coatings was proposed as a new initiative for emergent shoreline oiling prevention. The alginate hydrogel-coated gravels showed high surface roughness, as well as remarkable water wetting and low-oil-adhesion properties. There was a low oil adhesion on the coated gravels in the continuous test with oil/water emulsion flow, indicating the excellent oil-repellent properties of the coated substrate. The results of batch oil-repellent tests showed that independent of the kind or weathering degree of the oil used, oil can be easily washed out from the coated gravels. The coated gravels had good environmental stability and the slightly partial de-crosslinking of alginate structure would not reduce the oil repellence performance. Moreover, the performance of the alginate hydrogel-coated gravel was further proved with a laboratory shoreline tank simulator, in which more stranded oil floated to the water surface and less oil remained on gravels and entered into subsurface. This proposed oiling prevention method can be used not only for shorelines but also for coastal piers, seaports, and solid manmade shorelines. The coating material is derived from the biomass in the ocean and can be degraded under natural conditions. This study may provide a unique direction for the future development of green oil spill control strategy.

Guar Gum-Based Hydrogels as Potent Green Polymers for Enhanced Oil Recovery in High-Salinity Reservoirs

Improving oil production for high-salinity reservoirs using polymer flooding is challenging due to chemical and mechanical degradations. This study developed two biodegradable biopolymers based on graft copolymerization of guar gum (GG) with two different co-monomers, which are acrylamide (Am) and 2-acrylamido-2-methylpropane sulfonic acid (AMPS), and cross-linked by N,N'-methylene bisacrylamide (MBA) to face these challenges. The newly synthesized guar gum-based hydrogels, GG-g-poly(Am-AMPS) (GH) and GG-g-poly(Am-AMPS)/Biochar (GBH composite), were evaluated as potential candidates for enhanced oil recovery (EOR) under high-salinity conditions. Fourier transform infrared (FTIR) spectroscopy and thermogravimetric analysis (TGA) of the synthesized hydrogels were investigated, and their rheological properties were measured at room temperature. Both GH and GHB display a shear-thinning performance. In polymer flooding experiments, guar gum hydrogel (GH) and guar gum/biochar composite hydrogel (GHB) showed a remarkable influence on delaying the water breakthrough and proved to be effective biopolymers for enhanced oil recovery in high-salinity reservoirs. At the optimum concentration of 5 g/L, GH flooding achieved maximum oil recoveries of 70.53 and 72.11% in secondary and tertiary recovery processes, respectively. Meanwhile, the waterflooding process achieved an ultimate oil recovery of 58.42%. GHB flooding at optimum concentration, 2 g/L, increased the amount of oil recovery by 8.95% in tertiary recovery compared to waterflooding. Furthermore, GH (5 g/L) and GHB (2 g/L) slightly enhanced the rock water wettability as confirmed by contact angle measurements for GH and the relative permeability saturation curves for GH and GHB.

Randomly heterogeneous oleophobic/pH-responsive polymer coatings with reversible wettability transition for multifunctional fabrics and controllable oil-water separation

Stimuli-responsive surfaces with wettability change between superhydrophilic and superhydrophobic are susceptible to oil contamination which often ruins the surface. Herein, a coating with pH-switchable wettability transition between superamphiphobic and superhydrophilic-superoleophobic is achieved by rationally designing oleophobic/pH-responsive polymer heterogeneous chemistry. Fabrics modified with this coating show repellency to both water and oils, while upon exposure to acidic water (pH = 1) the fabrics change to be superhydrophilic-superoleophobic within a short response time of <5 s. More importantly, the superamphiphobicity of the fabric can be restored under mild alkaline condition (pH = 10), and the transition is reversible for many cycles. The effective in situ or ex situ wettability change under acidic/alkaline water treatment makes the coated fabric capable of separating oil-water mixture or even some mixtures of immiscible organic solvents. In addition, the coated fabric is also demonstrated to be promising as a new class of functional fabrics that provide protection against water and many oils in one condition, and can change to be hygroscopic, anti-static, oil-repellent and anti-oil-fouling in the other condition for improved wear comfort and self-cleaning.