Nanofiber Composite Coating with Self-Healing and Active Anticorrosive Performances

A Super-Adhesive 2D Diamond Smart Nanofluid with Self-Healing Properties and Multifunctional Applications

Smart responsive materials are capable of responding to external stimuli and, compared to traditional materials, can be effectively reused and reduce usage costs in applications. However, smart responsive materials often face challenges such as the inability to repair extensive damage, instability in long-term performance, and inapplicability in extreme environments. This study combines 2D diamond nanosheets with organic fluorinated molecules to prepare a smart nanofluid (fluorinated diamond nanosheets, F-DN) with self-healing and self-adhesion properties. This smart nanofluid can be used to design various coatings for different applications. For example, coatings prepared on textured steel plates using the drop-casting method have excellent superhydrophobic and high oleophobic properties; coatings on titanium alloy plates achieve low friction and wear in the presence of lubricating additives of F-DN in perfluoropolyether (PFPE). Most impressively, coatings on steel plates not only provide effective corrosion resistance but also have the ability to self-heal significant damage (approximately 2 mm in width), withstand extremely low temperatures (-64 °C), and resist long-term corrosion factors (immersion in 3.5 wt % NaCl solution for 35 days). Additionally, it can act as a "coating glue" to repair extensive damage to other corrosion-resistant organic coatings and recover their original protective properties. Therefore, the smart nanofluid developed in this study offers diverse applications and presents new materials system for the future development of smart responsive materials.

Self-Assembled Multilayered Coatings with Multiple Cyclic Self-Healing Capability, Bacteria Killing, Osteogenesis, and Angiogenesis Properties on Magnesium Alloys

Self-healing coatings improve the durability of magnesium (Mg) implants, but rapid corrosion still poses a challenge in the healing stage. Moreover, Mg-based materials with acceptable bacteria killing, osteogenic and angiogenic properties are challenging in biomedical applications. Herein, the self-healing polymeric coatings are fabricated on Mg alloys using the spin-assisted layer-by-layer (SLbL) assembly of hyaluronic acid (HA) and branched polyethyleneimine (bPEI) followed by chemical crosslinking treatment. The self-healing coatings show excellent adhesion strength and structure stability. The corrosion resistance is improved due to the physical barrier of polymer coatings, which also promotes the formation of hydroxyapatite (HAp) during degradation for further protection of Mg substrate. Owing to the dynamic reversible hydrogen bonds existing between HA and bPEI, the crosslinked multilayered coatings possess fast, substantial, and cyclic self-healing capabilities leading to restoration of the original structure and functions. In vitro investigations reveal that the self-healing coatings have multiple functionalities pertaining to bacteria killing, cytocompatibility, osteogenesis, as well as angiogenesis. In addition, the self-healing coatings stimulate alkaline phosphatase activity (ALP), extracellular matrix (ECM) mineralization, and the expression of osteogenesis-related genes of mBMSCs and HUVECs. This study reveals a feasible strategy to design and prepare versatile self-healing coatings on Mg implants for biomedical applications.

Self-Healing Micro Arc Oxidation and Dicalcium Phosphate Dihydrate Double-Passivated Coating on Magnesium Membrane for Enhanced Bone Integration Repair

Magnesium is a revolutionary biomaterial for orthopedic implants, owing to its eminent mechanical properties and biocompatibility. However, its uncontrolled degradation rate remains a severe challenge for its potential applications. In this study, we developed a self-healing micro arc oxidation (MAO) and dicalcium phosphate dihydrate (DCPD) double-passivated coating on a magnesium membrane (Mg-MAO/DCPD) and investigated its potential for bone-defect healing. The Mg-MAO/DCPD membrane possessed a feasible self-repairing ability and good cytocompatibility. In vitro degradation experiments showed that the Mg contents on the coating surface were 0.3, 3.8, 4.1, 6.1, and 7.9% when the degradation times were 0, 1, 2, 3, and 4 weeks, respectively, exhibiting available corrosion resistance. The slow and sustained release of Mg2+ during the degradation process activated extracellular matrix proteins for bone regeneration, accelerating osteogenic differentiation of human bone marrow mesenchymal stem cells (hBMSCs). The extract solutions of Mg-MAO/DCPD considerably promoted the activation of the Wnt and PI3K/AKT signaling pathways. Furthermore, the evaluation of the rat skull defect model manifested the outstanding bone-healing efficiency of the Mg-MAO/DCPD membrane. Taken together, the Mg-MAO/DCPD membrane demonstrates an optimized degradation rate and excellent bioactivity and is believed to have great application prospects in bone tissue engineering.

Incorporating pH/NIR responsive nanocontainers into a smart self-healing coating for a magnesium alloy with controlled drug release, bacteria killing and osteogenesis properties

Magnesium (Mg)-based orthopedic implant materials can potentially be protected from deterioration using a protective polymer coating. However, this coating is susceptible to excessive corrosion and accidental scratches. Moreover, the inadequate bone integration and infections associated with bone implants present additional challenges that hinder their effective use. In this work, a spin-spray layer-by-layer (SSLbL) assembly technique was employed to develop a smart self-healing coating for Mg alloy WE43. This coating was based on paeonol-encapsulated nanocontainers (PMP) that were modified with a stimuli-responsive polydopamine (PDA). The leached paeonol could form a compact chelating layer when complexed with Mg2+ ions. Dynamic reversible hydrogen bonds were formed between assembly units, which ensured that the hybrid coating possessed rapid and cyclic self-healing properties. Under 808 nm near-infrared (NIR) laser irradiation, the self-healing coating exhibited antibacterial properties due to the synergistic effects of hyperthermia, reactive oxygen species (ROS), and paeonol. In addition, the incorporation of nanoparticles into the hybrid coating led to improvements in the cytocompatibility and osteogenic properties of the implant material. The smart coating enhanced alkaline phosphatase activity, extracellular matrix (ECM) mineralization, and the expression of osteogenic genes. This study presents a promising opportunity to explore the application of a smart self-healing coating for a Mg alloy. STATEMENT OF SIGNIFICANCE: Herein, we report a self-healing coating comprised of polyethyleneimine and nanocontainer-crosslinked hyaluronic acid to achieve drug-controlled release, antimicrobial activity, and osteogenesis performance. The formation of hydrogen bonds between HA and PEI facilitated the self-assembly process, thereby improving the coating's corrosion resistance and adhesion strength. The hybrid coating exhibited a rapid and cyclic self-healing activity due to paeonol and dynamic reversible bonds. The release of paeonol was controlled by pH and NIR stimuli owing to polydopamine modification. In vitro testing revealed that the hybrid coating achieved effective bacteria eradication through synergistic effects of hyperthermia, reactive oxygen species, and paeonol. Moreover, the smart coating was found to enhance alkaline phosphatase activity, extracellular matrix mineralization, and the expression of osteogenic genes.

Multifunctional liquid-like magnetic nanofluids mediated coating with anticorrosion and self-healing performance

The long-term protective efficacy of organic coatings against corrosion can be diminished by the presence of micropores/cracks and poor self-healing capabilities. To address these issues, Ti3C2 MXene was subjected to liquefaction-like treatment to maintain a two-dimensional lamellar structure in water and polymer matrix for a long time, as well as improve the dispersion stability and loading capacity of MXene. The inorganic corrosion inhibitor ferroferric oxide (Fe3O4) was then electrostatically loaded onto MXene nanofluids to obtain a hybrid material. Through hydrogen bonding, polyvinyl alcohol (PVA) molecular chains were bridged to the hybrid material, resulting in a self-healing anti-corrosion coating. The coating exhibited excellent corrosion protection, as well as self-healing properties attributed to the labyrinth effect and corrosion inhibition of MXene@Fe3O4 hybrids. Notably, electrochemical testing demonstrated outstanding corrosion resistance of this coating on diverse substrate surfaces. In addition, the anti-corrosion coating will strongly coalesce on the surface of B-NdFeB under magnetic stimulation, realizing the localized corrosion protection of metal materials. The anti-corrosion coating can be quickly repaired under the stimulation of water as well as recovery, the anti-corrosion repair efficiency on the surface of permanent magnets is up to 92%, and the mechanical properties after recovery can be restored to 97% of the original sample. This innovative coating offers a convenient, green synthesis strategy for the construction of self-healing coatings with superior anti-corrosion properties.

Sodium Lignosulfonate-Loaded Halloysite Nanotubes/Epoxy Composites for Corrosion Resistance Coating

Corrosion resistance coating applied on Q235 carbon steel in a chloride-rich environment was explored in our research. The coating as a barrier inhibits the penetration of the corrosion medium and provides active corrosion protection for Q235 carbon steel. Halloysite nanotubes (HNTs) were loaded with sodium lignosulfonate (SLS) under vacuum conditions. 4.53% of loading efficiency was validated by thermogravimetric analysis (TGA). The deposition of polyelectrolyte layers including poly(dimethyl diallyl ammonium chloride) (PDDA) and poly(styrenesulfonate) (PSS) not only resulted in controlling the release rate of SLS but also enabled the HNTs to possess pH-responsive release property. The modified HNTs were defined as "PSS/PDDA/SLS/HNTs", which were characterized by SEM, TEM, FTIR, and zeta potential analyses. TGA elucidates that PSS/PDDA/SLS/HNTs exhibit superior thermal stability. The results of UV-vis spectroscopic analysis confirm that HNTs exhibit a higher release amount in an alkaline medium than in neutral and acidic conditions. Afterward, PSS/PDDA/SLS/HNTs were mixed with the epoxy coating, which was applied on Q235 carbon steel immersed in 3.5 wt % NaCl solution. Electrochemical measurements illustrate the excellent corrosion resistance of the epoxy coating with the addition of PSS/PDDA/SLS/HNTs. Also, water contact angle analysis demonstrates the modification of the epoxy coating with decent hydrophobicity.

Superior Anticorrosion Performance of Well-Dispersed MXene-Polymer Composite Coatings Enabled by Covalent Modification and Ambient Electron-Beam Curing

MXene-reinforced composite coatings have recently shown promise for metal anticorrosion due to their large aspect ratio and antipermeability; however, the challenges of the poor dispersion, oxidation, and sedimentation of MXene nanofillers in a resin matrix that are often encountered in the existing curing methods have greatly limited practical applications. Herein, we reported an efficient, ambient, and solvent-free electron beam (EB) curing technology to fabricate PDMS@MXene filled acrylate-polyurethane (APU) coatings for anticorrosion of 2024 Al alloy, a common aerospace structural material. We showed that the dispersion of MXene nanoflakes modified by PDMS-OH was dramatically improved in EB-cured resin and enhanced the water resistance through the additional water-repellent groups of PDMS-OH. Moreover, the controllable irradiation-induced polymerization enabled a unique high-density cross-linked network, presenting a large physical barrier against corrosive media. The newly developed APU-PDMS@MX₁ coatings achieved excellent corrosion-resistance with the highest protection efficiency of 99.9957%. The coating filled with uniformly distributed PDMS@MXene promoted the corrosion potential, corrosion current density, and corrosion rate to be -0.14 V, 1.49 × 10^-9 A/cm², and 0.0004 mm/year, respectively, and the impedance modulus was increased by 1-2 orders of magnitude compared to that of APU-PDMS coating. This work combining 2D material with EB curing technology broadens the avenue for designing and fabricating composite coatings for metal corrosion protection.

Anticorrosion Coating with Heterogeneous Assembly of Nanofillers Modulated by a Magnetic Field

An anticorrosive coating with randomly distributed passive barriers and regionally enriched active corrosion inhibitors is developed by integrating mica nanosheets (MNSs) and magnetic-responsive core-shell mesoporous nanoparticles with 2-mercaptobenzothiazole (Fe₃O₄@mSiO₂/MBT) under magnetic field incubation. The bottom enriched Fe₃O₄@mSiO₂/MBT rapidly releases the MBT to form a passivation layer on corrosion sites, enhancing the corrosion inhibition efficiency by 30.36% compared with the control (NP_0.7EP-R). The impedance modulus |Z|_0.01 Hz of the sample (NP_0.7/MNS_0.5/EP) increases by five orders of magnitude compared with that of its control (NP_0.7/MNS₀EP) after 30 days of corrosion immersion. NP_0.7/MNS_0.5/EP exhibited the lowest corrosion rate (3.984 × 10^-5 mm/year) as compared to the other samples. Notably, the coating in a fractured state still maintains superior corrosion inhibition even after 40 day salt spray testing. The differentiated distribution of nanofillers was well confirmed by optical microscopy and SEM-EDS, and the synergistic effect of the active/passive integrated anticorrosive coating with merits of both comprehensive protection and fast responsiveness was systematically explored.

Self-Healing, Solvent-Free, Anti-Corrosion Coating Based on Skin-like Polyurethane/Carbon Nanotubes Composites with Real-Time Damage Monitoring

Self-healing anti-corrosion materials are widely regarded as a promising long-term corrosion protection strategy, and this is even more significant if the damage can be monitored in real-time and consequently repaired. Inspired by the hierarchical structure of human skin, self-healing, solvent-free polyurethane/carbon nanotubes composites (SFPUHE-HTF-CNTs) with a skin-like bilayer structure were constructed. The SFPUHE-HTF-CNTs were composed of two layers, namely, a hydrophobic solvent-free polyurethane (SFPUHE-HTF) containing disulfide bonds and fluorinated polysiloxane chain segments consisting of a self-healing layer and CNTs with good electrical conductivity consisting of a corrosion protection layer, which also allowed for the real-time monitoring of damage. The results of corrosion protection experiments indicated that the SFPUHE-HTF-CNTs had a low corrosion current density (8.94 × 10^-9 A·cm^-2), a positive corrosion potential (-0.38 V), and a high impedance modulus (|Z| = 4.79 × 10⁵ Ω·cm²). The impedance modulus could still reach 4.54 × 10⁴ Ω·cm² after self-healing, showing excellent self-healing properties for anti-corrosion protection. Synchronously, the SFPUHE-HTF-CNTs exhibited a satisfactory damage sensing performance, enabling the real-time monitoring of fractures at different sizes. This work realized the effective combination of self-healing with corrosion protection and damage detection functions through a bionic design, and revealed the green, and low-cost preparation of advanced composites, which have the advantage of scale production.