Engineering the Properties of Transparent Hybrid Coating toward High Hardness, Excellent Flexibility, and Multifunction

Tailoring Mechanical and Optical Properties of Sputtered SiNx/BN Coatings

The swift evolution of contemporary electronics products, such as flexible screens and wearable electronic devices, highlights the significance of flexible protective coatings, which combine superior mechanical and optical properties. Even though the recently developed polymer protective coatings can satisfy requirements for flexibility and transparency, their intrinsic nature often results in a hardness below 1 GPa, rendering them susceptible to scratches. On the other hand, traditional inorganic coatings, known for their high hardness and transparency, fall short of meeting flexibility requirements. In the present study, a SiNx/BN periodical nanolayered coatings (PNCs) structure has been tailored to achieve high mechanical durability, transparency, and flexibility. In SiNx/BN PNCs, the optical and mechanical properties of the single-layer SiNx film are crucial to the overall performance of the PNCs. Therefore, pulse direct current (DC) magnetron sputtering was optimized first to enhance the ionization efficiency of Si and N, thereby promoting their reaction and diminishing the presence of elemental silicon in SiNx. The effects of the pulse frequency and duty cycle on SiNx were evaluated. Additionally, the influence of the thickness ratio and modulation periods on the overall performance of the SiNx/BN PNCs was investigated. As a result, a SiNx/BN coating with sapphire-grade hardness, almost no optical absorption in the visible-near-infrared (vis-NIR) range, high wear resistance, and exceptional flexibility was demonstrated.

Solvent-Free and UV-Cured Epoxy Silicone Coating with Excellent Wear Resistance and Antismudge Properties

Transparent, hard, and flexible multifunctional coatings have a wide range of applications; however, most of them need organic solvents. Here, we present a solvent-free and UV-cured coating made from fluorinated epoxy MTQ silicone resin combined with branched triepoxy siloxane as the reactive diluent. After UV-initiated ring-opening polymerization in the presence of a triarylsulfonium hexafluoroantimonate catalyst, the resultant cured coating exhibits high transparency (∼92%, 550 nm), pencil hardness (7H), and flexibility (1 mm bending diameter) due to the formed organic-inorganic nanostructures in a highly cross-linked network. The triepoxy siloxane significantly reduces the viscosity before curing and increases cross-link density of the coating. The coating without any volatile content shows a smooth surface with low roughness (Rq = 0.46 nm) and delivers an anti-smudge ability owing to perfluorinated chains inherited from the MTQ resin. Furthermore, even after 3000 abrasion cycles, the coating still has a water contact angle greater than 90°, displaying excellent wear resistance. Our work provides a promising way to access high-performance multifunctional coatings in a more sustainable manner.

Cage-rearranged and cage-intact syntheses of azido-functionalized larger T10 and T12 POSSs

Herein, we investigate the product type and distribution during the synthesis of azido-functionalized larger polyhedral oligomeric silsesquioxanes (POSSs) using 3-chloropropyl- and chloromethyldimethylsilylethyl-functionalized T8, T10, and T12 POSSs as precursors. Our findings indicate that cage rearrangement occurs for the 3-chloropropyl-functionalized POSS cages with a stability order of T12 > T10 > T8, while the chloromethyldimethylsilylethyl-functionalized POSS cages remain structurally intact after the nucleophilic substitution.

Self-wrinkling coating for impact resistance and mechanical enhancement

Protective materials are essential for personal, electronic, and military defenses owing to their efficient impact-resistant and energy-absorbing properties. Inspired by the bottom-up fabrication process and energy dissipation mechanism of natural organisms with hierarchical structures, we demonstrated a self-wrinkled photo-curing coating as a new protective material for enhancing the anti-impact property of the substrates. Owing to the self-assembly of polydimethylsiloxane (PDMS) containing polymeric photoinitiator on the surface, the liquid coating formulation was photo-cured by one-step UV irradiation with simultaneous generation of self-wrinkled surface morphology and a gradient cross-linked architecture. The maximum impact resistance height (hmax) of the glass substrate coated with plain coating increased from 120 to 180 cm when coated with wrinkled gradient coating. Furthermore, the Young's modulus, fracture stress, and toughness of the wrinkled gradient coating film improved from 39.6 MPa, 2.4 MPa, and 74.1 MJ/cm3 to 235.0 MPa (∼5× increase), 18.5 MPa (∼6.6× increase), and 845.0 MJ/cm3 (∼10.8× increase) compared to the pure coating film as reference. The theoretical simulation and experimental results proved that the surface self-wrinkled morphology and intrinsic hierarchical architecture contribute to the energy dissipation and impact resistance of the cured coating. The photo-curing process, a bottom-up strategy, is conducted in a non-contact mode compared with nano-printing and lithography, enabling bulk materials to be engineered.

Thin lamellar films with enhanced mechanical properties for durable radiative cooling

Passive daytime radiative cooling is a promising path to tackle energy, environment and security issues originated from global warming. However, the contradiction between desired high solar reflectivity and necessary applicable performance is a major limitation at this stage. Herein, we demonstrate a "Solvent exchange-Reprotonation" processing strategy to fabricate a lamellar structure integrating aramid nanofibers with core-shell TiO2-coated Mica microplatelets for enhanced strength and durability without compromising optical performance. Such approach enables a slow but complete two-step protonation transition and the formation of three-dimensional dendritic networks with strong fibrillar joints, where overloaded scatterers are stably grasped and anchored in alignment, thereby resulting in a high strength of ~112 MPa as well as excellent environmental durability including ultraviolet aging, high temperature, scratches, etc. Notably, the strong backward scattering excited by multiple core-shell and shell-air interfaces guarantees a balanced reflectivity (~92%) and thickness (~25 μm), which is further revealed by outdoor tests where attainable subambient temperature drops are ~3.35 °C for daytime and ~6.11 °C for nighttime. Consequently, both the cooling capacity and comprehensive outdoor-services performance, greatly push radiative cooling towards real-world applications.

Flexible Transparent Hydrophobic Coating Films with Excellent Scratch Resistance Using Si-Doped Carbonized Polymer Dots as Building Blocks

Flexible transparent hydrophobic coating films with excellent scratch resistance have important applications in many fields, especially for optical materials. Herein, a hydrophobic composite coating film was prepared and used as a polymer film protective material by combining 3-glycidyloxypropyltrimethoxysilane (GPTMS)-modified Si-doped carbonized polymer dots (Si-CPDs) with mono-trimethoxysilyl-terminated poly(dimethyl siloxane) (PDMS). The Si-CPDs derived from tetramethyl disiloxane propylamine tetraacetic acid and multi-amino oligosiloxanes were successfully prepared via one-step hydrothermal method and then grafted by GPTMS to obtain modified Si-CPDs (mSi-CPDs). Among them, mSi-CPDs act as a matrix layer, and PDMS acts as a low-surface energy layer. Cross-linking the Si-O-Si network of the coating film was formed through sol-gel chemistry. Driven by the hydrophilic-hydrophobic effect, PDMS trends to aggregate at the film surface, thus avoiding the phase separation which can affect transparency. The highly cross-linked network and the presence of hard silica core provide a high hardness to stand the steel-wool scratch. Flexible polymer chains impart the coating film an outstanding bendability. Introduction of PDMS makes the coating film possess hydrophobicity and anti-graffiti function.