Novel Patterning Method for Silver Nanowire Electrodes for Thermal-Evaporated Organic Light Emitting Diodes

Continuous Patterning of Silver Nanowire-Polyvinylpyrrolidone Composite Transparent Conductive Film by a Roll-to-Roll Selective Calendering Process

The roll-to-roll (R2R) continuous patterning of silver nanowire-polyvinylpyrrolidone (Ag NW-PVP) composite transparent conductive film (cTCF) is demonstrated in this work by means of slot-die coating followed by selective calendering. The Ag NWs were synthesized by the polyol method, and adequately washed to leave an appropriate amount of PVP to act as a capping agent and dispersant. The as-coated Ag NW-PVP composite film had low electronic conductivity due to the lack of percolation path, which was greatly improved by the calendering process. Moreover, the dispersion of Ag NWs was analyzed with addition of PVP in terms of density and molecular weight. The excellent dispersion led to uniform distribution of Ag NWs in a cTCF. The continuous patterning was conducted using an embossed pattern roll to perform selective calendering. To evaluate the capability of the calendering process, various line widths and spacing patterns were investigated. The minimum pattern dimensions achievable were determined to be a line width of 0.1 mm and a line spacing of 1 mm. Finally, continuous patterning using selective calendering was applied to the fabrication of a flexible heater and a resistive touch sensing panel as flexible electronic devices to demonstrate its versatility.

Self-assembly, alignment, and patterning of metal nanowires

Armed with the merits of one-dimensional nanostructures (flexibility, high aspect ratio, and anisotropy) and metals (high conductivity, plasmonic properties, and catalytic activity), metal nanowires (MNWs) have stood out as a new class of nanomaterials in the last two decades. They are envisaged to expedite significantly and even revolutionize a broad spectrum of applications related to display, sensing, energy, plasmonics, photonics, and catalysis. Compared with disordered MNWs, well-organized MNWs would not only enhance the intrinsic physical and chemical properties, but also create new functions and sophisticated architectures of optoelectronic devices. This paper presents a comprehensive review of assembly strategies of MNWs, including self-assembly for specific structures, alignment for anisotropic constructions, and patterning for precise configurations. The technical processes, underlying mechanisms, performance indicators, and representative applications of these strategies are described and discussed to inspire further innovation in assembly techniques and guide the fabrication of optoelectrical devices. Finally, a perspective on the critical challenges and future opportunities of MNW assembly is provided.

Patterning of Metal Nanowire Networks: Methods and Applications

With the advance in flexible and stretchable electronics, one-dimensional nanomaterials such as metal nanowires have drawn much attention in the past 10 years or so. Metal nanowires, especially silver nanowires, have been recognized as promising candidate materials for flexible and stretchable electronics. Owing to their high electrical conductivity and high aspect ratio, metal nanowires can form electrical percolation networks, maintaining high electrical conductivity under deformation (e.g., bending and stretching). Apart from coating metal nanowires for making large-area transparent conductive films, many applications require patterned metal nanowires as electrodes and interconnects. Precise patterning of metal nanowire networks is crucial to achieve high device performances. Therefore, a high-resolution, designable, and scalable patterning of metal nanowire networks is important but remains a critical challenge for fabricating high-performance electronic devices. This review summarizes recent advances in patterning of metal nanowire networks, using subtractive methods, additive methods of nanowire dispersions, and printing methods. Representative device applications of the patterned metal nanowire networks are presented. Finally, challenges and important directions in the area of the patterning of metal nanowire networks for device applications are discussed.

Recycling silver nanoparticle debris from laser ablation of silver nanowire in liquid media toward minimum material waste

As silver nanowires (Ag NWs) are usually manufactured by chemical synthesis, a patterning process is needed to use them as functional devices. Pulsed laser ablation is a promising Ag NW patterning process because it is a simple and inexpensive procedure. However, this process has a disadvantage in that target materials are wasted owing to the subtractive nature of the process involving the removal of unnecessary materials, and large quantities of raw materials are required. In this study, we report a minimum-waste laser patterning process utilizing silver nanoparticle (Ag NP) debris obtained through laser ablation of Ag NWs in liquid media. Since the generated Ag NPs can be used for several applications, wastage of Ag NWs, which is inevitable in conventional laser patterning processes, is dramatically reduced. In addition, electrophoretic deposition of the recycled Ag NPs onto non-ablated Ag NWs allows easy fabrication of junction-enhanced Ag NWs from the deposited Ag NPs. The unique advantage of this method lies in using recycled Ag NPs as building materials, eliminating the additional cost of junction welding Ag NWs. These fabricated Ag NW substrates could be utilized as transparent heaters and stretchable TCEs, thereby validating the effectiveness of the proposed process.

High-Resolution Filtration Patterning of Silver Nanowire Electrodes for Flexible and Transparent Optoelectronic Devices

Silver nanowire (AgNW) electrodes attract significant attention in flexible and transparent optoelectronic devices; however, high-resolution patterning of AgNW electrodes remains a considerable challenge. In this study, we have introduced a simple technique for high-resolution solution patterning of AgNW networks, based on simple filtration of AgNW solution on a patterned polyimide shadow mask. This solution process allows the smallest pattern size of AgNW electrodes, down to a width of 3.5 μm. In addition, we have demonstrated the potential of these patterned AgNW electrodes for applications in flexible optoelectronic devices, such as photodetectors. Specifically, for flexible and semitransparent UV photodetectors, AgNW electrodes are embedded in sputtered ZnO films to enhance the photocurrent by light scattering and trapping, which resulted in a significantly enhanced photocurrent (up to 800%) compared to devices based on AgNW electrodes mounted on top of ZnO films. In addition, our photodetector could be operated well under extremely bent conditions (bending radius of approximately 770 μm) and provide excellent durability even after 500 bending cycles.

Facile and Efficient Patterning Method for Silver Nanowires and Its Application to Stretchable Electroluminescent Displays

The patterning of silver nanowires (AgNWs) is subject to critical challenges, which have seriously limited their practical applications. This work describes a simple and efficient method combining screen printing with vacuum filtration for patterning AgNW networks. The screen-printed poly(dimethylsiloxane) (PDMS) mask layer was shown to be strongly adhered to the filtration membrane, which resulted in well-defined sharp edges of the deposited AgNW patterns, and a 50 μm patterning resolution was achieved. The patterned films with low densities of AgNWs (≤15 μg/cm²) were transferred to the surface of PDMS to make patterned stretchable transparent conductive films (TCFs). The low sheet resistance of 7.3 Ω/sq was achieved at an optical transmittance of 79.6% (at 550 nm wavelength) with a AgNW deposition density of only 12.5 μg/cm². As an application example, the patterned TCFs were used as the top electrodes to fabricate stretchable alternating current electroluminescent (ACEL) displays with stretchability up to 70% of their original dimension, which were applied to a smart system for simulating heart beats together with a digitally operated flexible circuit. The ACEL device exhibited a bright and uniform emission with a clear and smooth edge even with a pattern width as narrow as 100 μm, as well as exceptional elasticity and durability in spite of bending, stretching, and twisting. The present work provides a new way of patterning AgNWs and can be extended to a variety of applications.

Surface/Interface Engineering for Constructing Advanced Nanostructured Light-Emitting Diodes with Improved Performance: A Brief Review

With the rise of nanoscience and nanotechnologies, especially the continuous deepening of research on low-dimensional materials and structures, various kinds of light-emitting devices based on nanometer-structured materials are gradually becoming the natural candidates for the next generation of advanced optoelectronic devices with improved performance through engineering their interface/surface properties. As dimensions of light-emitting devices are scaled down to the nanoscale, the plentitude of their surface/interface properties is one of the key factors for their dominating device performance. In this paper, firstly, the generation, classification, and influence of surface/interface states on nanometer optical devices will be given theoretically. Secondly, the relationship between the surface/interface properties and light-emitting diode device performance will be investigated, and the related physical mechanisms will be revealed by introducing classic examples. Especially, how to improve the performance of light-emitting diodes by using factors such as the surface/interface purification, quantum dots (QDs)-emitting layer, surface ligands, optimization of device architecture, and so on will be summarized. Finally, we explore the main influencing actors of research breakthroughs related to the surface/interface properties on the current and future applications for nanostructured light-emitting devices.

Patterned, Flexible, and Stretchable Silver Nanowire/Polymer Composite Films as Transparent Conductive Electrodes

The emergence of flexible and stretchable optoelectronics has motivated the development of new transparent conductive electrodes (TCEs) to replace conventional brittle indium tin oxide. For modern optoelectronics, these new TCEs should possess six key characteristics: low cost, solution-based processing; high transparency; high electrical conductivity; a smooth surface; mechanical flexibility or stretchability; and scalable, low-cost patterning methods. Among many materials currently being studied, silver nanowires (AgNWs) are one of the most promising, with studies demonstrating AgNW films and composites that exhibit each of the key requirements. However, AgNW-based TCEs reported to date typically fulfill two or three requirements at the same time, and rare are examples of TCEs that fulfill all six requirements simultaneously. Here, we present a straightforward method to fabricate AgNW/polymer composite films that meet all six requirements simultaneously. Our fabrication process embeds a AgNW network patterned using a solution-based wetting-dewetting protocol into a flexible or stretchable polymer, which is then adhered to an elastomeric poly(dimethylsiloxane) substrate. The resulting patterned AgNW/polymer films exhibit ∼85% transmittance with an average sheet resistance of ∼15 Ω/sq, a smooth surface (a root-mean-square surface roughness value of ∼22 nm), and also withstand up to 71% bending strain or 70% stretching strain. We demonstrate the use of these new TCEs in flexible and stretchable alternating current electroluminescent devices that emit light to 20% bending strain and 60% stretching strain.

Controllable assembly of a hierarchical multiscale architecture based on silver nanoparticle grids/nanowires for flexible organic solar cells

In this work, an effective and facile strategy was developed to assemble a flexible hierarchical multiscale architecture by incorporating microscale silver nanoparticles (AgNPs) grids into random silver nanowires (AgNWs) networks combined with a room-temperature chemical sintering mechanism. The microscale AgNPs grids was fabricated by assemble AgNPs into a series of twin lines directly on a hydrophilic PET substrate based on coffee-ring effect with ink-jet printing technique. By regulating the assembly architecture, a flexible hierarchical multiscale conductor based on AgNPs grids/AgNWs was successfully fabricated and demonstrated a high transmittance of 87.5%, low sheet resistance of 16.5 Ω/sq and excellent mechanical flexibility. The hierarchical multiscale architecture was fairly favorable to efficiently collect free charges among the gaps in the AgNWs network, as well as to enhance the stability of conductivity by creating continuous conduction pathways. As an anode electrode in a flexible organic solar cell, the hierarchical multiscale AgNPs grids/AgNWs conductor demonstrated a more power photoelectric conversion efficiency, which was even superior to the corresponding properties of the ITO network at a similar transmittance. This simple, low-cost and nonlithographic solution-based approach would further enhance current fabrication approaches to create patterned microstructures, and have great potential to fabricate multifarious functional patterns in flexible electronic devices.

Emerging Novel Metal Electrodes for Photovoltaic Applications

Emerging novel metal electrodes not only serve as the collector of free charge carriers, but also function as light trapping designs in photovoltaics. As a potential alternative to commercial indium tin oxide, transparent electrodes composed of metal nanowire, metal mesh, and ultrathin metal film are intensively investigated and developed for achieving high optical transmittance and electrical conductivity. Moreover, light trapping designs via patterning of the back thick metal electrode into different nanostructures, which can deliver a considerable efficiency improvement of photovoltaic devices, contribute by the plasmon-enhanced light-mattering interactions. Therefore, here the recent works of metal-based transparent electrodes and patterned back electrodes in photovoltaics are reviewed, which may push the future development of this exciting field.

Silver Nanowires Modified with PEDOT: PSS and Graphene for Organic Light-Emitting Diodes Anode

Silver nanowires (AgNWs) networks are promising candidates for the replacement of indium tin oxide (ITO). However, the surface roughness of the AgNWs network is still too high for its application in optoelectronic devices. In this work, we have reduced the surface roughness of the AgNWs networks to 6.4 nm, compared to 33.9 nm of the as-deposited AgNWs network through the hot-pressing process, treatment with poly (3,4ethylenedioxythiophene)–poly (styrenesulfanate), and covered with graphene films. Using this method, we are able to produce AgNWs/PEDOT: PSS/SLG composite films with the transmittance and sheet resistance of 88.29% and 30 Ω/□, respectively. The OLEDs based on the AgNWs/PEDOT: PSS/SLG anodes are comparable to those based on ITO anodes.

Reduced graphene oxide wrapped core-shell metal nanowires as promising flexible transparent conductive electrodes with enhanced stability

Transparent conductive electrodes (TCEs) are widely used in a wide range of optical-electronic devices. Recently, metal nanowires (NWs), e.g. Ag and Cu, have drawn attention as promising flexible materials for TCEs. Although the study of core-shell metal NWs, and the encapsulation/overcoating of the surface of single-metal NWs have separately been an object of focus in the literature, herein for the first time we simultaneously applied both strategies in the fabrication of highly stable Ag-Cu NW-based TCEs by the utilization of Ag nanoparticles covered with reduced graphene oxide (rGO). The incorporation of Ag nanoparticles by galvanic displacement reaction was shown to significantly increase the long term stability of the electrode. Upon comparison with a CuNW reference, our novel rGO/Cu-AgNW-based TCEs unveiled remarkable opto-electrical properties, with a 3-fold sheet resistance decrease (from 29.8 Ω sq^-1 to 10.0 Ω sq^-1) and an impressive FOM value (139.4). No detrimental effect was noticed in the relatively high transmittance value (T = 77.6% at 550 nm) characteristic of CuNWs. In addition, our rGO/Cu-AgNW-based TCEs exhibited outstanding thermal stability up to 20 days at 80 °C in air, as well as improved mechanical flexibility. The superior performance herein reported compared with both CuNWs and AgNWs, and with a current conventional ITO reference, is believed to highlight the great potential of these novel materials as promising alternatives in optical-electronic devices.

Metallic Nanowire-Based Transparent Electrodes for Next Generation Flexible Devices: a Review

Transparent electrodes attract intense attention in many technological fields, including optoelectronic devices, transparent film heaters and electromagnetic applications. New generation transparent electrodes are expected to have three main physical properties: high electrical conductivity, high transparency and mechanical flexibility. The most efficient and widely used transparent conducting material is currently indium tin oxide (ITO). However the scarcity of indium associated with ITO's lack of flexibility and the relatively high manufacturing costs have a prompted search into alternative materials. With their outstanding physical properties, metallic nanowire (MNW)-based percolating networks appear to be one of the most promising alternatives to ITO. They also have several other advantages, such as solution-based processing, and are compatible with large area deposition techniques. Estimations of cost of the technology are lower, in particular thanks to the small quantities of nanomaterials needed to reach industrial performance criteria. The present review investigates recent progress on the main applications reported for MNW networks of any sort (silver, copper, gold, core-shell nanowires) and points out some of the most impressive outcomes. Insights into processing MNW into high-performance transparent conducting thin films are also discussed according to each specific application. Finally, strategies for improving both their stability and integration into real devices are presented.