Hydrophobic Coatings on Cotton Obtained by in Situ Plasma Polymerization of a Fluorinated Monomer in Ethanol Solutions

Toward Water and Oil Repellent Coating: Synthesis of Fluorinated Methacrylate-Glycidyl Methacrylate Copolymers

The development of durable and eco-friendly coatings with excellent adhesion and remarkable surface properties remains a critical pursuit in various industries. This study introduces an innovative methodology for the synthesis of glycidyl methacrylate-co-fluorinated methacrylate (P(GMA-co-FMA)) random copolymers with variable fluorine contents derived from GMA and FMA monomers. The copolymerization of these constituents yields coatings with enhanced durability and unique surface characteristics. Particularly, the incorporation of FMA introduces novel surface functionalities, leading to high water and oil repellent properties. The copolymer-coated surfaces exhibited impressive water contact angles ranging from 105° to 125° and decane contact angles ranging from 50° to 85°. The wettability of the P(GMA-co-FMA) coatings demonstrated a strong dependence on the fluorine content in the copolymers, with higher fluorine content resulting in superior water and oil repellency. Through a comprehensive characterization, we demonstrate the exceptional adhesion and self-cleaning capabilities of the fabricated films. Notably, the self-cleaning efficacy of P(GMA-co-FMA)-coated surfaces persists even following a prolonged duration of 6 months. Furthermore, our investigation reveals the influence of copolymer composition on surface wettability and contact angle hysteresis, providing valuable insights for tailoring coating properties. Overall, the novelty of this study lies in the synthesis of P(GMA-co-FMA) copolymer coatings with superior adhesion and self-cleaning properties. These advancements present promising applications in various fields, including electronics, textiles, and medical supplies, where such durable and functional coatings can significantly enhance product performance and longevity.

A Smart Window with Passive Radiative Cooling and Switchable Near-Infrared Light Transmittance via Molecular Engineering

Smart windows with synergetic light modulation have heightened demands for applications in smart cars and novel buildings. However, improving the on-demand energy-saving efficiency is quite challenging due to the difficulty of modulating sunlight with a broad bandwidth in an energy-saving way. Herein, a smart window with switchable near-infrared light transmittance and passive radiative cooling is prepared via a monomer design strategy and photoinduced polymerization. The effects of hydrogen bonds and fluorine groups in acrylate monomers on the electro-optical properties as well as microstructures of polymer-dispersed liquid crystal films have been systematically studied. Some films show a high contrast ratio of 90.4 or a low threshold voltage (Vth) of 2.0 V, which can be roll-to-roll processed in a large area. Besides, the film has a superior indoor temperature regulation ability due to its passive radiative cooling and controllable near-infrared light transmittance properties. Its radiative cooling efficiency is calculated to be 142.69 W/m2 and NIR transmittance could be switched to below 10%. The introduction of a carboxylic monomer and fluorinated monomer into the system endows the film with a highly efficient temperature management capability. The film has great potential for applications in fields such as flexible smart windows, camouflage materials, and so on.

Color morphing surfaces with effective chemical shielding

Color morphing refers to color change in response to an environmental stimulus. Photochromic materials allow color morphing in response to light, but almost all photochromic materials suffer from degradation when exposed to moist/humid environments or harsh chemical environments. One way of overcoming this challenge is by imparting chemical shielding to the color morphing materials via superomniphobicity. However, simultaneously imparting color morphing and superomniphobicity, both surface properties, requires a rational design. In this work, we systematically design color morphing surfaces with superomniphobicity through an appropriate combination of a photochromic dye, a low surface energy material, and a polymer in a suitable solvent (for one-pot synthesis), applied through spray coating (for the desired texture). We also investigate the influence of polymer polarity and material composition on color morphing kinetics and superomniphobicity. Our color morphing surfaces with effective chemical shielding can be designed with a wide variety of photochromic and thermochromic pigments and applied on a wide variety of substrates. We envision that such surfaces will have a wide range of applications including camouflage soldier fabrics/apparel for chem-bio warfare, color morphing soft robots, rewritable color patterns, optical data storage, and ophthalmic sun screening.

Simple Non-Equilibrium Atmospheric Plasma Post-Treatment Strategy for Surface Coating of Digital Light Processed 3D-Printed Vanillin-Based Schiff-Base Thermosets

A simple non-equilibrium atmospheric plasma post-treatment strategy was developed for the surface coating of three-dimensional (3D) structures produced by digital light processing 3D printing. The influence of non-equilibrium atmospheric plasma on the chemical and physical properties of vanillin-derived Schiff-base thermosets and the dip-coating process was investigated and compared to the influence of traditional post-treatment with UV-light. As a comparison, thermosets without post-treatment were also subjected to the coating procedure. The results document that UV post-treatment can induce the completion of the curing of the printed thermosets if complete curing is not reached during printing. Conversely, the plasma post-treatment does not contribute to the curing of the thermoset but causes some opening of the imine bonds and the regeneration of aldehyde functions. As a consequence, no great differences are observed between the not post-treated and plasma post-treated samples in terms of mechanical, thermal, and solvent-resistant properties. In contrast to the UV post-treatment, the plasma post-treatment of the thermosets induces a noticeable increase of the thermoset hydrophilicity ascribed to the reformation of amines on the thermoset surface. The successful coating process and the greatest uniformity of the lignosulfonate coating on the surface of plasma post-treated samples are considered to be due to the presence of these amines and aldehydes. The investigation of the UV shielding properties and antioxidant activities documents the increase of both properties with the increasing amount and uniformity of the formed coating. Interestingly, evident antioxidant properties are also shown by the noncoated thermosets, which are deduced to their chemical structures.

Advancements in Sustainable Natural Dyes for Textile Applications: A Review

The dyeing and finishing step represents a clear hotspot in the textile supply chain as the wet processing stages require significant amounts of water, energy, and chemicals. In order to tackle environmental issues, natural dyes are gaining attention from researchers as more sustainable alternatives to synthetic ones. This review discusses the topic of natural dyes, providing a description of their main features and differences compared to synthetic dyes, and encompasses a summary of recent research in the field of natural dyes with specific reference to the following areas of sustainable innovation: extraction techniques, the preparation of substrates, the mordanting process, and the dyeing process. The literature review showed that promising new technologies and techniques have been successfully employed to improve the performance and sustainability of natural dyeing processes, but several limitations such as the poor fastness properties of natural dyes, their low affinity with textiles substrates, difficulties in the reproducibility of shades, as well as other factors such as cost-effectiveness considerations, still prevent industry from adopting natural dyes on a larger scale and will require further research in order to expand their use beyond niche applications.

Tailoring Materials with Specific Wettability in Biomedical Engineering

As a fundamental feature of solid surfaces, wettability is playing an increasingly important role in our daily life. Benefitting from the inspiration of biological paradigms and the development in manufacturing technology, numerous wettability materials with elaborately designed surface topology and chemical compositions have been fabricated. Based on these advances, wettability materials have found broad technological implications in various fields ranging from academy, industry, agriculture to biomedical engineering. Among them, the practical applications of wettability materials in biomedical-related fields are receiving remarkable researches during the past decades because of the increasing attention to healthcare. In this review, the research progress of materials with specific wettability is discussed. After briefly introducing the underlying mechanisms, the fabrication strategies of artificial materials with specific wettability are described. The emphasis is put on the application progress of wettability biomaterials in biomedical engineering. The prospects for the future trend of wettability materials are also presented.

State of the art in nonthermal plasma processing for biomedical applications: Can it help fight viral pandemics like COVID-19?

Plasma processing finds widespread biomedical applications, such as the design of biosensors, antibiofouling surfaces, controlled drug delivery systems, and in plasma sterilizers. In the present coronavirus disease (COVID-19) situation, the prospect of applying plasma processes like surface activation, plasma grafting, plasma-enhanced chemical vapor deposition/plasma polymerization, surface etching, plasma immersion ion implantation, crosslinking, and plasma decontamination to provide timely solutions in the form of better antiviral alternatives, practical diagnostic tools, and reusable personal protective equipment is worth exploring. Herein, the role of nonthermal plasmas and their contributions toward healthcare are timely reviewed to engage different communities in assisting healthcare associates and clinicians, not only to combat the current COVID-19 pandemic but also to prevent similar kinds of future outbreaks.

Environmentally benign non-wettable textile treatments: A review of recent state-of-the-art

Among superhydrophobic materials, non-wettable textiles are probably the ones that come in contact or interact with the human body most frequently. Hence, textile treatments for water or oil repellency should be non-toxic, biocompatible, and comply with stringent health standards. Moreover, considering the volume of the worldwide textile industry, these treatments should be scalable, sustainable, and eco-friendly. Due to this awareness, more and more non-wettable textile treatments with eco-friendly processes and green or non-toxic chemicals are being adopted and reported. Although fluorinated alkylsilanes or fluorinated polymers with C8 chemistry (with ≥ 8 fluorinated carbon atoms) are the best performing materials to render textiles water or oil repellent, they pose substantial health and environmental problems and are being banned. For this reason, water/solvent-borne, C8-free vehicles for non-wettable treatment formulations are probably the only ones that can have commercialization prospects. Hence, researchers have come up with a variety of new, non-toxic, green formulations and materials to render fabrics liquid repellent that constitute the focus of this review paper. As such, this review article discusses and summarizes recent developments and techniques on various sustainable superhydrophobic treatments for textiles, with comparable performance and durability to formulations based on fluorinated C8 compounds. The current state-of-the-art technologies, potential commercialization prospects, and relevant limitations are discussed and summarized with examples. The review also attempts to indicate promising future strategies and new materials that can transform the process for non-wettable textiles into an all-sustainable technology.

Robust Superhydrophobic Cotton Fibers Prepared by Simple Dip-Coating Approach Using Chemical and Plasma-Etching Pretreatments

The preparation of superhydrophobic textiles with high mechanical and chemical durability is challenging. Here, facile and fluorine-free methods, using alkali and plasma-etching treatments, followed by the addition of silica nanoparticles and tetraethyl orthosilicate (TEOS), were used to prepare superhydrophobic cotton surfaces. With different input variables and etching techniques, superhydrophobic cotton fabrics with high chemical and mechanical durability were successfully prepared, with contact angles up to 173°. A control of the surface architecture at the nanoscale in combination with a homogeneous repellent layer of TEOS in the cotton surface was achieved. The repellent properties of the as-prepared cotton remain stable under accelerated laundering and abrasion test conditions. The etching pretreatment by alkali or plasma plays a key role in obtaining superhydrophobic cotton surfaces.

The mechanism of adhesion and graft polymerization of a PNIPAAm thermoresponsive hydrogel to polypropylene meshes

In this study, a commercial and fully flexible monofilament mesh has been used for the deposition of a thermosensitive hydrogel, generated by graft copolymerization of N-isopropylacrylamide (NIPAAm) and N,N'-methylene bis(acrylamide) (MBA) monomers. The mechanism of adhesion and graft copolymerization have been elucidated combining micro- and standard spectroscopy techniques such as Raman spectroscopy, FTIR spectroscopy and XPS, before and after the activation of the polypropylene (PP) fibre surface by using oxygen-plasma. The good covalent interactions among NIPAAm monomers and PP fibres, and the hydrogel chain growth in such flexible bidimensional structures, were demonstrated. Additionally, the thermoresponsive properties of PNIPAAm were obtained (VPTT behaviour). The bilayer system is stable below and above a low critical solution temperature (LCST) of 33.2 °C.

Fabrication of Durably Superhydrophobic Cotton Fabrics by Atmospheric Pressure Plasma Treatment with a Siloxane Precursor

The surface treatment of fabrics in an atmospheric environment may pave the way for commercially viable plasma modifications of fibrous matters. In this paper, we demonstrate a durably superhydrophobic cotton cellulose fabric prepared in a single-step graft polymerization of hexamethyldisiloxane (HMDSO) by N₂ and O₂ atmospheric pressure plasma. We systematically investigated effects on contact angle (CA) and surface morphology of the cotton fabric under three operational parameters: precursor value; ionization gas flow rate; and plasma cycle time. Surface morphology, element composition, chemical structure and hydrophobic properties of the treated fabric were characterized by scanning electron microscope (SEM), EDS, FTIR and CA on the fabrics. The results indicated that a layer of thin film and nano-particles were evenly deposited on the cotton fibers, and graft polymerization occurred between cellulose and HMDSO. The fabric treated by O₂ plasma exhibited a higher CA of 162° than that treated by N₂ plasma which was about 149°. Furthermore, the CA of treated fabrics decreased only 0°~10° after storing at the ambient conditions for four months, and treated fabrics could also endure the standard textile laundering procedure in AATCC 61-2006 with minimum change. Therefore, this single-step plasma treatment method is shown to be a novel and environment-friendly way to make durable and superhydrophobic cotton fabrics.