New Scalable Approach toward Shape Memory Polymer Composites via "Spring-Buckle" Microstructure Design

4D prints of flexible dosage forms using thermoplastic polyurethane with hybrid shape memory effect

Thermoplastic polyurethanes are versatile materials due to their flexible and elastic properties. In research, medicine, and pharmacy, they are used in dosage forms, implants or as components of medical devices. To gain a deeper understanding of the influences on unfolding or expanding dosage forms, in this publication, 3D printing was used to produce differently shaped and foldable objects from various technical thermoplastic polyurethane filaments. The shape memory behaviour of the dosage forms was exploited to fold and package them in water-soluble hard gelatin capsules. The unfolding time and dimensional recovery of the 3D printed dosage forms were investigated as a function of material properties and shape. As an example, for the use of flexible dosage forms, 3D models have been designed so that their unfolded size is suitable for possible gastric retention. Depending on the shape and material, different unfolding behaviours could be shown. Over a storage period of 60 days, a time related stress on the 4D printed objects was evaluated, which possibly affects the unfolding process. The results of this work aim to be used to evaluate the behaviour of 3D printed unfolding and expanding dosage forms and how they may be suitable for the development of innovative sustained drug delivery concepts or medicinal devices. The basic principle of a hybrid shape memory effect used here could possibly be applied to other drug delivery strategies besides gastric retention.

Shape-Memory Polymer Nanocomposites of Poly(ε-caprolactone) with the Polystyrene-block-polybutadiene-block-polystyrene-tri-block Copolymer Encapsulated with Metal Oxides

Shape-memory polymer composite (SMPC) blends with thermo-responsive shape memorizing capability have received increasing interest and have been a grooming research area due to their various potential applications. In this work, we report three thermo-responsive SMPCs derived from poly(ε-caprolactone) (PCL) and the polystyrene-block-polybutadiene-block-polystyrene-tri-block copolymer (SBS) encapsulated with CuO, Fe₂O₃, and CuFe₂O₄, namely, SMPC-CuO, SMPC-Fe ₂ O ₃ , and SMPC-CuFe ₂ O ₄ , respectively. We have also synthesized the neat shape-memory polymer matrix SMP in the context of the effect of the metal oxide encapsulates on the shape-memory property. Neat SBS rubber and PCL are used as the polymer-elastomer blend matrix to form SMP. The objective of this study is to understand the effect of these three metal oxide nanofillers encapsulated within the SMP matrix and their thermal, mechanical, and shape-memory properties. Morphological, thermal, mechanical, and shape-memory properties of the prepared SMPCs are completely characterized. It is revealed that the addition of nano-metallic-oxide fillers into the polymeric matrix significantly improved the overall properties of SMPCs. The tensile test confirmed that SMPC-CuFe ₂ O ₄ possesses a high tensile modulus and is found to be very rigid when compared to other SMPCs. The shape fixing property is found in the increasing order as follows: SMPC-CuO > SMPC-Fe ₂ O ₃ > SMP > SMPC-CuFe ₂ O ₄ . The better thermal, mechanical, and shape-memory performances were shown by the SMPC-Fe ₂ O ₃ composite, and thus, it can be considered as the better shape-memory polymer nanocomposite among all others. An optimum storage modulus was attained by SMPC-Fe ₂ O ₃ among the SMPCs. More interestingly, we have developed a microvalve actuator system using SMPC-Fe ₂ O ₃ , which could be useful for promising microsystem applications.

Superhydrophobic Shape Memory Polymer Microarrays with Switchable Directional/Antidirectional Droplet Sliding and Optical Performance

Bioinspired smart surfaces with switchable wettability and optical performance have aroused much attention in the past few years. However, almost all reported surfaces focused on regulating single surface function. In this work, inspired by the butterfly wings, a novel superhydrophobic surface with shape memory polymer microarrays (SMPAs) was prepared through the integration of three-dimensional printing, replica-molding, and a simple surface treatment. In this superhydrophobic SMPA system, the permanent upright microarrays and temporary tilted microarrays can be reversibly switched owing to the excellent shape memory effect (SME). Accompanied by the structure variations, switchable directional/antidirectional droplet sliding and vivid color conversion as the butterfly wings can be achieved. Moreover, because of the SME, local structure regulation can also be achieved on the surface, and with the help of such an ability, the SMPA was further applied as a multifunctional platform to demonstrate controllable droplet transportation and information storage. This work reports the reversible control of directional/antidirectional droplet sliding and tunable color on a superhydrophobic SMPA, and it is believed that such a smart surface can be potentially applied in many fields, such as microfluidic devices and smart optical chips.

Superlyophilic Shape Memory Porous Sponge for Smart Liquid Permeation

Recently, smart liquid permeation has aroused much attention. However, existing strategies to achieve such a goal are often based on reversibly controlling hydrophobicity/hydrophilicity on static porous structures, which are unsuitable for oils with low surface tension, and meanwhile they cannot realize tunable permeation flux since the pore sizes are constant. Herein, we report a superlyophilic shape memory porous sponge (SSMS) that can demonstrate tunable pore size from about 28 nm to 900 μm as the material's shape is changed. Based on the controllability in pore size, not only ON/OFF penetration but also precisely tunable permeation flux can be obtained for both water and oil. Furthermore, by using the SSMS, an application in accurate release of small-molecule rhodamine B was also demonstrated. This work reports a material with tunable pore size for controllable liquid permeation, which provides some ideas for designing smart superwetting permeation materials.

Recent advances in self-actuation and self-sensing materials: State of the art and future perspectives

The contradiction between human's strong demand of fossil fuels and their limited reserves becomes increasingly severe. Without external power input, intelligent materials responding sharply and reversibly to various external stimuli are the topic of intense research these years, especially the self-actuation and self-sensing materials. The promising family of these materials will play a significant role in energy-saving, low-cost and environment-friendly intelligent systems in the future. This review summarizes the latest advances in self-actuation and self-sensing materials. The synthetic strategies, morphologies and performance of these materials are introduced, as well as their applications in energy harvest, self-powering sensors, wearable devices, etc. Finally, tentative conclusions and assessments regarding the opportunities and challenges for the future development of these materials are presented.

Tough, Ultralight, and Water-Adhesive Graphene/Natural Rubber Latex Hybrid Aerogel with Sandwichlike Cell Wall and Biomimetic Rose-Petal-Like Surface

Graphene aerogel (GA) as a rising multifunctional material has demonstrated great potential for energy storage and conversion, environmental remediation, and high-performance sensors or actuators. However, the commercial use of GA is obstructed by its fragility and high cost. Herein, by a simple stirring-induced foaming of the mixed aqueous solutions of natural rubber latex (NRL) and graphene oxide liquid crystal (GOLC), we obtained tough, ultralight (4.6 mg cm^-3), high compressibility (>90%), and water-adhesive graphene/NRL hybrid aerogel (GA/NRL). Of particular note, the NRL particles are conformally wrapped by graphene layers to form a sandwichlike cell wall with a biomimetic rose-petal-like surface. These distinct hierarchical structures endow GA/NRL not only with high toughness to bear impact, torsion (>90°), and even ultrasonication but also with strong adhesion to water. As proof of concept, the utilization of the as-prepared GA/NRL for collecting water droplets suspended in moist air and its improved solar-thermal harvest capacity have been demonstrated. This facile, green, and cost-effective strategy opens a new route for tailoring the microstructure and functionality of GA, which will facilitate its large-scale production and commercial application.

Modification of polyurethane sponge with waste compact disc-derived activated carbon and its application in organic solvents/oil sorption

Polyurethane@activated carbon derived from waste compact disc sponge demonstrated comparable or even better sorption capacity contrasted with other polyurethane-based composites.

Millisecond Response of Shape Memory Polymer Nanocomposite Aerogel Powered by Stretchable Graphene Framework

Shape memory polymers (SMPs) change shapes as-designed through altering the chain segment movement by external stimuli, promising wide uses in actuators, sensors, drug delivery, and deployable devices. However, the recovery speed of SMPs is still far slower than the benchmark shape memory alloys (SMAs), originating from their intrinsic poor heat transport and retarded viscoelasticity of polymer chains. In this work, monolithic nanocomposite aerogels composed of bicontinuous graphene and SMP networks are designed to promote the recovery time of SMP composites to a record value of 50 ms, comparable to the SMA case. The integration of a stretchable graphene framework as a fast energy transformation grid with ultrathin polycaprolactone nanofilms (tunable at 2.5-60 nm) enables the rapid phase transition of SMPs under electrical stimulation. The graphene-SMP nanocomposite aerogels, with a density of ∼10 mg cm^-3, exhibit a fast response (175 ± 40 mm s^-1), large deformation (∼100%), and a wide response bandwidth (0.1-20 Hz). The ultrafast response of SMP nanocomposite aerogels confers extensive uses in sensitive fuses, micro-oscillators, artificial muscles, actuators, and soft robotics. The design of bicontinuous ultralight aerogels can be extended to fabricate multifunctional and multiresponsive hybrid materials and devices.

In Situ Generated Medical Devices

Medical devices play a major role in all areas of modern medicine, largely contributing to the success of clinical procedures and to the health of patients worldwide. They span from simple commodity products such as gauzes and catheters, to highly advanced implants, e.g., heart valves and vascular grafts. In situ generated devices are an important family of devices that are formed at their site of clinical function that have distinct advantages. Among them, since they are formed within the body, they only require minimally invasive procedures, avoiding the pain and risks associated with open surgery. These devices also display enhanced conformability to local tissues and can reach sites that otherwise are inaccessible. This review aims at shedding light on the unique features of in situ generated devices and to underscore leading trends in the field, as they are reflected by key developments recently in the field over the last several years. Since the uniqueness of these devices stems from their in situ generation, the way they are formed is crucial. It is because of this fact that in this review, the medical devices are classified depending on whether their in situ generation entails chemical or physical phenomena.

Organic Molecule-Driven Polymeric Actuators

Inspired by the motions of plant tissues in response to external stimuli, significant attention has been devoted to the development of actuating polymeric materials. In particular, polymeric actuators driven by organic molecules have been designed due to their combined superiorities of tunable functional monomers, designable chemical structures, and variable structural anisotropy. Here, the recent progress is summarized in terms of material synthesis, structure design, polymer-solvent interaction, and actuating performance. In addition, various possibilities for practical applications, including the ability to sense chemical vapors and solvent isomers, and future directions to satisfy the requirement of sensing and smart systems are also highlighted.

Hierarchically structured composites for ultrafast liquid sensing and smart leak-plugging

Hierarchically structured conductive polymer composites with an ultrafast response to solvent stimuli for real-time liquid sensing and smart leak-plugging.