Manufacturing Te/PEDOT Films for Thermoelectric Applications

Interfacial Tension-Impelled Self-Assembly and Morphology Tuning of Poly(3,4-ethylene dioxythiophene)/Tellurium Nanocomposites at Various Liquid/Liquid Interfaces

Compared to the enormous number of nanostructures that have been documented, the variety of nanostructures produced by organic polymerization is rather limited. We devised an unconventional route and a sustainable approach to distribute tellurium nanoparticles (Te NPs) in a poly(3,4-ethylene dioxythiophene) (PEDOT) matrix to form semiconducting organic-inorganic nanocomposites for potential applications in electrochemical sensing. The adopted strategy of in situ liquid/liquid interface-assisted polymerization aids in the formation of intimately tethered Te NPs on the PEDOT polymer chains, thereby preventing the aggregation of Te NPs. The untapped versatility inherent to using biphasic systems for interfacial polymerization is explored at three interface systems of immiscible solvents: chloroform/water, dichloromethane/water, and hexane/water, giving rise to PEDOT/Te nanocomposite (PTeNC) of distinct morphology. Chemical nature, crystallinity, and morphology investigations proved the successful formation of PTeNC in different interface systems. Consequently, the temporal evolution of interfacial tension in the preferential adsorption of nanoparticles and final product morphology was monitored by pendant drop tensiometry. Owing to the role of morphology, PTeNC synthesized at the hexane/water interface showcased the best electrocatalytic behavior toward nonenzymatic detection of l-ascorbic acid, an essential nutritional factor, and a neuromodulator with a limit of detection of 0.66 μM and excellent sensitivity, selectivity, and reproducibility. Hence, we envision that interface-assisted polymerization offers a nascent and robust strategy for encapsulating unusual electrode materials in polymeric matrices.

Electrochemical assembly of single-walled carbon nanotube/polypyrrole/tellurium/lead telluride multi-layer nanocomposite films for room-temperature flexible thermoelectric application

With the complexity and diversification of thermoelectric (TE) application scenarios, it becomes increasingly difficult for single-component thermoelectric materials to satisfy practical demands. Therefore, recent researches have largely focused on the development of the multi-component nanocomposites, which are probably a good solution for the TE application of some materials that are not eligible when used alone. In this work, a seires of single-walled carbon nanotube (SWCNT)/polypyrrole (PPy)/tellurium (Te)/lead telluride (PbTe) multi-layer flexible composite films were fabricated via the successive electrodeposition of the flexible PPy layer with a low thermal conductivity, the ultra-thin Te induction layer, and the brittle PbTe layer with a large Seebeck coefficient over the pre-fabricated SWCNT membrane electrode with a high electrical conductivity. Through the complementary advantages between different components and the multiple synergies of the interface engineering, the SWCNT/PPy/Te/PbTe composites harvested the excellent TE performance with a maximum power factor (PF) of 929.8 ± 35.4 µW m^-1 K^-2 at room temperature, outperforming those of most of the electrochemically-prepared organic/inorganic TE composites reported previously. This work evidenced that the electrochemical multi-layer assembly is a feasible tactic for constructing special thermoelectric materials to meet customized requirements, which could also be applied to other material platforms.

An electrochemical sensor based on Ce-MOF-derived Ce-doped poly(3,4-ethylenedioxythiophene) composite for efficient determination of rutin in food

As a common antioxidant and nutritional fortifier in food chemistry, rutin has positive therapeutic effects against novel coronaviruses. Here, Ce-doped poly(3,4-ethylenedioxythiophene) (Ce-PEDOT) nanocomposites derived through cerium-based metal-organic framework (Ce-MOF) as a sacrificial template have been synthesized and successfully applied to electrochemical sensors. Due to the outstanding electrical conductivity of PEDOT and the high catalytic activity of Ce, the nanocomposites were used for the detection of rutin. The Ce-PEDOT/GCE sensor detects rutin over a linear range of 0.02-9 μM with the limit of detection of 14.7 nM (S/N = 3). Satisfactory results were obtained in the determination of rutin in natural food samples (buckwheat tea and orange). Moreover, the redox mechanism and electrochemical reaction sites of rutin were investigated by the CV curves of scan rate and density functional theory. This work is the first to demonstrate the combined PEDOT and Ce-MOF-derived materials as an electrochemical sensor to detect rutin, thus opening a new window for the application of the material in detection.

Morphological Ordering of the Organic Layer for High-Performance Hybrid Thermoelectrics

Inorganic-organic hybrids, such as Te-PEDOT:PSS core/shell nanowires, have emerged as a class of promising thermoelectric materials with combined attributes of mechanical flexibility and low cost. However, the poorly understood structure-property relationship calls for further investigation for performance enhancement. Here, through precise treatments of focused electron beam irradiation and thermal annealing on individual Te-PEDOT:PSS nanowires, new, nonchemical mechanisms are introduced to specifically engineer the organic phase, and the measured results provide an unprecedented piece of evidence, confirming the dominant role of organic shell in charge transport. Paired with the Kang-Snyder model and molecular dynamics simulations, this work provides mechanistic insights in terms of heating-enabled morphological ordering of the polymer chains. The measured results show that thermal annealing on the 42 nm nanowire results in a ZT value of 0.78 at 450 K. Through leveraging the interfacial self-assembly of the organic phase to construct a high electrical conductivity domain, this work lays out a clear framework for the development of next-generation soft thermoelectrics.

Wearable Temperature Sensor with High Resolution for Skin Temperature Monitoring

Flexible temperature sensors with high resolution and good reliability under deformation are a major research focus for wearable electronic devices for skin temperature monitoring. In this study, a fiber-like temperature sensor is fabricated by in situ growing poly(3,4-ethylenedioxythiophene) (PEDOT) on the surface of thermoplastic polyurethane (TPU) fiber. The temperature sensor achieves a high sensitivity of 0.95%·^°C^-1 with a high linearity between 20 and 40 °C. Most importantly, the sensor achieves a high temperature resolution of 0.2 °C. Due to its structure, the temperature-sensitive fiber is easily embedded into textiles. By sewing the fiber into normal textiles in an S-shape, the interference of strain can be nearly avoided, even when the textile is stretched to 140%. Also, the obtained sensors can monitor skin temperature during exercise, which demonstrates the potential of the sensor's application in healthcare and disease diagnosis.

Full-Electrochemical Construction of High-Performance Polypyrrole/Tellurium Thermoelectrical Nanocomposites

As one of the most attractive inorganics to improve the thermoelectric (TE) performance of the conducting polymers, tellurium (Te) has received intense concern due to its superior Seebeck coefficient (S). However, far less attention has been paid to polypyrrole (PPy)/Te TE composites to date. In this work, we present an innovative full-electrochemical method to architect PPy/Te TE composite films by sequentially depositing Te with large S and PPy with high electrical conductivity (σ). Consequently, the PPy/Te composite films achieved excellent TE performance, with the largest power factor (PF) reaching up to 234.3 ± 4.1 μW m^-1 K^-2. To the best of our knowledge, this value approaches the reported highest PF record (240.3 ± 5.0 μW m^-1 K^-2) for PPy-based composites. This suggests that the modified full-electrochemical method is a feasible and effective strategy for achieving high-performance TE composite films, which would probably provide a general guideline for the design and preparation of excellent TE materials in the future.

Decoupling electron and phonon transport in single-nanowire hybrid materials for high-performance thermoelectrics

Organic-inorganic hybrids have recently emerged as a class of high-performing thermoelectric materials that are lightweight and mechanically flexible. However, the fundamental electrical and thermal transport in these materials has remained elusive due to the heterogeneity of bulk, polycrystalline, thin films reported thus far. Here, we systematically investigate a model hybrid comprising a single core/shell nanowire of Te-PEDOT:PSS. We show that as the nanowire diameter is reduced, the electrical conductivity increases and the thermal conductivity decreases, while the Seebeck coefficient remains nearly constant-this collectively results in a figure of merit, ZT, of 0.54 at 400 K. The origin of the decoupling of charge and heat transport lies in the fact that electrical transport occurs through the organic shell, while thermal transport is driven by the inorganic core. This study establishes design principles for high-performing thermoelectrics that leverage the unique interactions occurring at the interfaces of hybrid nanowires.

Geometry Optimization of Thermoelectric Modules: Deviation of Optimum Power Output and Conversion Efficiency

Besides the material research in the field of thermoelectrics, the way from a material to a functional thermoelectric (TE) module comes alongside additional challenges. Thus, comprehension and optimization of the properties and the design of a TE module are important tasks. In this work, different geometry optimization strategies to reach maximum power output or maximum conversion efficiency are applied and the resulting performances of various modules and respective materials are analyzed. A Bi₂Te₃-based module, a half-Heusler-based module, and an oxide-based module are characterized via FEM simulations. By this, a deviation of optimum power output and optimum conversion efficiency in dependence of the diversity of thermoelectric materials is found. Additionally, for all modules, the respective fluxes of entropy and charge as well as the corresponding fluxes of thermal and electrical energy within the thermolegs are shown. The full understanding and enhancement of the performance of a TE module may be further improved.

Electrochemical Synthesis of an Organic Thermoelectric Power Generator

Energy harvesting through residual heat is considered one of the most promising ways to power wearable devices. In this work, thermoelectric textiles were prepared by coating the fabrics, first with multiple-wall carbon nanotubes (MWCNTs) by using the layer-by-layer technique and second with poly(3,4-ethylenedioxythiophene) (PEDOT) deposited by electrochemical polymerization. Sodium deoxycholate and poly(diallyldimethylammonium chloride) were used as stabilizers to prepare the aqueous dispersions of MWCNTs. The electrochemical deposition of PEDOT on the MWCNT-coated fabric was carried out in a three-electrode electrochemical cell. The polymerization of PEDOT on the fabric increased the electrical conductivity by ten orders of magnitude (through the plane), establishing an excellent path for electric transport across the fabrics. In addition, the fibers showed a Seebeck coefficient of 14.3 μV K^-1, which is characteristic of highly doped PEDOT. As a proof of concept, several thermoelectric modules were made with different elements based on the coated acrylic and cotton fabrics. The best generator made of 30 thermoelectric elements using acrylic fabrics exhibited an output power of 0.9 μW with a temperature difference of 31 K.

Micro and Macro-Tribology Behavior of a Hierarchical Architecture of a Multilayer TaN/Ta Hard Coating

The micro- and macro-tribological behaviors of a novel hierarchical TaN/Ta coating deposited on Ti6Al4V biomedical alloy by direct current magnetron sputtering were analyzed in the present work. This analysis was associated with the morphological, structural, and mechanical properties, as well as the roughness changes during and after the tribological tests. The wear track of the coating after the macro-tribology tests was evaluated by Raman spectroscopy in order to detect the compounds formed as a result of the tribo-reactions that occurred during the tests. Micro- and macro-tribology behaviors showed a significant wear rate reduction of the hierarchical coating in comparison to the Ti6Al4V substrate. For the case of the micro-tribology tests, this reduction was attributed to the high hardness of the coating (31.4 GPa); however, this hardness caused a considerable increment in the friction coefficient. On the other hand, the macro-tribology performance was associated with the hardness and the ability of the hierarchical architecture to prevent the propagation of cracks. Moreover, the friction coefficient increased considerably at the end of the test; this increment was associated with the tantalum oxides in the wear track detected by Raman spectroscopy.

Poly(3,4-Ethylenedioxythiophene) Nanoparticles as Building Blocks for Hybrid Thermoelectric Flexible Films

Hybrid thermoelectric flexible films based on poly(3,4-ethylenedioxythiophene) (PEDOT) nanoparticles and carbon nanotubes were prepared by using layer-by-layer (LbL) assembly. The employed PEDOT nanoparticles were synthesized by oxidative miniemulsion polymerization by using iron(III) p-toluenesulfonate hexahydrate (FeTos) as an oxidant and poly(diallyldimethylammonium chloride) (PDADMAC) as stabilizer. Sodium deoxycholate (DOC) was used as a stabilizer to prepare the aqueous dispersions of the carbon nanotubes. Hybrid thermoelectric films were finally prepared with different monomer/oxidant molar ratios and different types of carbon nanotubes, aiming to maximize the power factor (PF). The use of single-wall (SWCNT), double-wall (DWCNT), and multiwall (MWCNT) carbon nanotubes was compared. The Seebeck coefficient was measured by applying a temperature difference between the ends of the film and the electrical conductivity was measured by the Van der Pauw method. The best hybrid film in this study exhibited a PF of 72 µW m−1K−2. These films are prepared from aqueous dispersions with relatively low-cost materials and, due to lightweight and flexible properties, they are potentially good candidates to recover waste heat in wearable electronic applications.

Realizing High Thermoelectric Performance at Ambient Temperature by Ternary Alloying in Polycrystalline Si1-x-yGexSny Thin Films with Boron Ion Implantation

The interest in thermoelectrics (TE) for an electrical output power by converting any kind of heat has flourished in recent years, but questions about the efficiency at the ambient temperature and safety remain unanswered. With the possibility of integration in the technology of semiconductors based on silicon, highly harvested power density, abundant on earth, nontoxicity, and cost-efficiency, Si_1-x-yGe_xSn_y ternary alloy film has been investigated to highlight its efficiency through ion implantation and high-temperature rapid thermal annealing (RTA) process. Significant improvement of the ambient-temperature TE performance has been achieved in a boron-implanted Si_0.864Ge_0.108Sn_0.028 thin film after a short time RTA process at 1100 °C for 15 seconds, the power factor achieves to 11.3 μWcm^-1 K^-2 at room temperature. The introduction of Sn into Si_1-xGe_x dose not only significantly improve the conductivity of Si_1-xGe_x thermoelectric materials but also achieves a relatively high Seebeck coefficient at room temperature. This work manifests emerging opportunities for modulation Si integration thermoelectrics as wearable devices charger by body temperature.

Thermoelectric properties of electrospun carbon nanofibres derived from lignin

Developing sustainable and efficient thermoelectric materials is a challenge because the most common thermoelectric materials are based on rare elements such as bismuth and telluride. In this context, we have produced bio-based carbon nanofibres (CNFs) derived from mixtures of polyacrylonitrile and lignin using electrospinning. The addition of lignin (up to 70%) reduces the diameter of CNFs from 450 nm to 250 nm, increases sample flexibility, and promotes inter-fibre fusion. The crystalline structure of the CNFs was analysed by Raman spectroscopy. The electrical conductivity and the Seebeck coefficient were evaluated as function of the lignin content in the precursor and carbonised equivalents. Finally, a conversion of p-type to n-type semiconducting behaviour was achieved with a hydrazine vapour treatment. We observe a maximum p-type power factor of 9.27 μW cm^-1 K^-2 for CNFs carbonised at 900 °C with 70% lignin which is a 34.5-fold increase to the CNFs with 0% lignin. For the hydrazine treated samples, we observe a maximum n-type power factor of 10.2 μW cm^-1 K^-2 for the CNFs produced in the same way which is an 11.0-fold increase to the hydrazine-treated CNFs with 0% lignin.

Simultaneous improvement in electrical conductivity and Seebeck coefficient of PEDOT:PSS by N2 pressure-induced nitric acid treatment

As a thermoelectric (TE) material suited to applications for recycling waste-heat into electricity through the Seebeck effect, poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonic acid) (PEDOT:PSS) is of great interest. Our research demonstrates a comprehensive study of different post-treatment methods with nitric acid (HNO₃) to enhance the thermoelectric properties of PEDOT:PSS. The optimum conditions are obtained when PEDOT:PSS is treated with HNO₃ for 10 min at room temperature followed by passing nitrogen gas (N₂) with a pressure of 0.2 MPa. Upon this treatment, PEDOT:PSS changes from semiconductor-like behaviour to metal-like behaviour, with a simultaneous enhancement in the electrical conductivity and Seebeck coefficient at elevated temperature, resulting in an increase in the thermoelectric power factor from 0.0818 to 94.3 μW m⁻¹ K⁻² at 150 °C. The improvement in the TE properties is ascribed to the combined effects of phase segregation and conformational change of the PEDOT due to the weakened coulombic attraction between PEDOT and PSS chains by nitric acid as well as the pressure of the N₂ gas as a mechanical means.

As a thermoelectric (TE) material suited to applications for recycling waste-heat into electricity through the Seebeck effect, poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonic acid) (PEDOT:PSS) is of great interest.