Effect of Binder Architecture on the Performance of Silicon/Graphite Composite Anodes for Lithium Ion Batteries

Regulating Grafting Density to Realize High-Areal-Capacity Silicon Submicroparticle Anodes Under Ultralow Binder Content

Grafted biopolymer binders are demonstrated to improve the processability and cycling stability of the silicon (Si) nanoparticle anodes. However, there is little systematical exploration regarding the relationship between grafting density and performance of grafted binder for Si anodes, especially when Si particles exceed the critical breaking size. Herein, a series of guar gum grafted polyacrylamide (GP) binders with different grafting densities are designed and prepared to determine the optimal grafting density for maximizing the electrochemical performance of Si submicroparticle (SiSMP) anodes. Among various GP binders, GP5 with recommended grafting density demonstrates the strongest adhesion strength, best mechanical properties, and highest intrinsic ionic conductivity. These characteristics enable the SiSMP electrodes to sustain the electrode integrity and accelerate lithium-ion transport kinetics during cycling, resulting in high capacity and stable cyclability. The superior role of GP5 binder in enabling robust structure and stable interface of SiSMP electrodes is revealed through the PeakForce atomic force microscopy and in situ differential electrochemical mass spectrometry. Furthermore, the stable cyclabilities of high-loading SiSMP@GP5 electrode with ultralow GP5 content (1 wt%) at high areal capacity as well as the good cyclability of Ah-level LiNi0.8Co0.1Mn0.1O2/SiSMP@GP5 pouch cell strongly confirms the practical viability of the GP5 binder.

Covalently Cross-Linked Chemistry of a Three-Dimensional Network Binder at Limited Dosage Enables Practical Si/C Composite Electrode Applications

Currently, Si (or SiOx, 1 < x < 2) and graphite composite (Si/C) electrodes (e.g., Si/C450 and Si/C600 with specific capacities of 450 and 600 mAh g-1 at 0.1 C, respectively) have become the most promising alternative to traditional graphite anodes toward high-energy lithium-ion battery (LIB) applications by virtue of their higher specific capacity compared to graphite ones and improved cycle performance compared to Si (or SiOx) ones. However, such composite electrodes remain challenging to practical for implementation owing to electrode structure disintegration and interfacial instability caused by a large volume change of inner Si-based particles. Herein, we develop a covalent-bond cross-linking network binder for Si/C450 and Si/C600 electrodes via reversible addition-fragmentation chain transfer (RAFT) polymerization. The as-developed binder with a 3 mol % cross-linker of other monomers [termed P(SH-BA3%)] achieves improved mechanical and adhesive properties and decreased Si/C anode volume expansion, compared to the linear binder counterpart. Impressively, the P(SH-BA3%) binder at only 3 wt % dosage enables 83.56% capacity retention after 600 cycles at 0.5 C in Si/C450 anode based half-cells and retains 86.42% capacity retention at 0.3 C after 200 cycles and 80.95% capacity retention at 0.5 C after 300 cycles in LiNi0.8Co0.1Mn0.1O2 cathode (15 mg cm-2) based homemade soft package full cells. This work provides insight into binder cross-linking chemistry under limited dosage and enlightens cross-linking binder design toward practical Si/C electrode applications.

Polymeric Binder Design for Sustainable Lithium-Ion Battery Chemistry

The design of binders plays a pivotal role in achieving enduring high power in lithium-ion batteries (LIBs) and extending their overall lifespan. This review underscores the indispensable characteristics that a binder must possess when utilized in LIBs, considering factors such as electrochemical, thermal, and dispersion stability, compatibility with electrolytes, solubility in solvents, mechanical properties, and conductivity. In the case of anode materials, binders with robust mechanical properties and elasticity are imperative to uphold electrode integrity, particularly in materials subjected to substantial volume changes. For cathode materials, the selection of a binder hinges on the crystal structure of the cathode material. Other vital considerations in binder design encompass cost effectiveness, adhesion, processability, and environmental friendliness. Incorporating low-cost, eco-friendly, and biodegradable polymers can significantly contribute to sustainable battery development. This review serves as an invaluable resource for comprehending the prerequisites of binder design in high-performance LIBs and offers insights into binder selection for diverse electrode materials. The findings and principles articulated in this review can be extrapolated to other advanced battery systems, charting a course for developing next-generation batteries characterized by enhanced performance and sustainability.

Tailoring Three-Dimensional Cross-Linked Networks Based on Water-Soluble Polymeric Materials for Stable Silicon Anode

For stable battery operation of silicon (Si)-based anodes, utilizing cross-linked three-dimensional (3D) network binders has emerged as an effective strategy to mitigate significant volume fluctuations of Si particles. In the design of cross-linked network binders, careful selection of appropriate cross-linking agents is crucial to maintaining a balance between the robustness and functionality of the network. Herein, we strategically design and optimize a 3D cross-linked network binder through a comprehensive analysis of cross-linking agents. The proposed network is composed of poly(vinyl alcohol) grafted poly(acrylic acid) (PVA-g-PAA, PVgA) and aromatic diamines. PVgA is chosen as the polymer backbone owing to its high flexibility and facile synthesis using an ecofriendly water solvent. Subsequently, an aromatic diamine is employed as a cross-linker to construct a robust amide network that features a resonance-stabilized high modulus and enhanced adhesion. Comparative investigations of three cross-linkers, 2,2'-bis(trifluoromethyl)benzidine, 3,3'-oxidianiline, and 4,4'-oxybis[3-(trifluoromethyl)aniline] (TFODA), highlight the roles of the trifluoromethyl group (-CF3) and the ether linkage. Consequently, PVgA cross-linked with TFODA (PVgA-TFODA), featuring both -CF3 and -O-, establishes a well-balanced 3D network characterized by heightened elasticity and improved binding forces. The optimized Si and SiOx/graphite composite electrodes with the PVgA-TFODA binder demonstrate impressive structural stability and stable cycling. This study offers a novel perspective on designing cross-linked network binders, showcasing the benefits of a multidimensional approach considering chemical and physical interactions.

Application of Guar Gum and its Derivatives as Green Binder/Separator for Advanced Lithium-Ion Batteries

Since their first commercialization in the 1990s,lithium-ion batteries (LIBs) have become an indispensible part of our everyday life in particular for portable electronic devices. LIBs have been considered as the most promising sustainable high energy density storage device. In recent years, there is a strong demand of LIBs for hybrid electric and electric vehicles to lower carbon footprint and mitigate climate change. However, LIBs have several issues, for example, high cost and safety issues such as over discharge, intolerance to overcharge, high temperature operation etc. To address these issues several new types of electrodes are being studied. Traditional binder PVDF is costly, difficult to recyle, undergoes side reactions at high temperature and cannot stabilize high energy density electrodes. To overcome these challenges, diiferent binders have been introduced with these electrodes. This minireview is focused on the application of guar gum as a binder for different electrodes and separator. The electrochemical performance of electrodes with guar gum has been compared with other binders.

High-Capacity CuSi2P3-Based Semisolid Anolyte for Redox Flow Batteries

Redox flow batteries (RFBs) have attracted more attention due to their ability of decoupling energy and power, but their low energy density has greatly restricted their applications. Semisolid flow batteries (SSFBs) are a kind of RFBs, but they have high energy density. However, there is a lack of research on semisolid anolytes, and thus the application of SSFBs is still in its infancy. In this work, a low-potential (0.6 V vs Li/Li⁺) CuSi₂P₃@C-LiPAA composite is synthesized through a simple high-energy mechanical ball milling and impregnation method based on the CuSi₂P₃ (CSP) compound; then, it is used to prepare a semisolid anolyte, which is able to achieve a high volumetric capacity of 400 Ah L^-1 in static mode and 320 Ah L^-1 in intermittent-flow mode. This is the highest volumetric capacity of anolyte so far. The effect of adding binder to a composite is also discussed for the first time, which makes the connection between the composite particles closer and the semisolid suspension more uniform so as to obtain stable electrochemical performance. At the same time, through pairing respectively with two types of catholytes, liquid 10-methylphenothiazine (MPT) and semisolid LiFePO₄ (LFP), a single-cell voltage of 3 V and more than 100 stable cycles with the Coulombic efficiency of 99% have been achieved by CSP-MPT and CSP-LFP full-cell systems. The result fully demonstrates the applicability of the prepared CSP semisolid anolyte. The synthesis method of adding a binder to the composite in this work also provides a direction for optimizing the suspension for other active materials to be applied to SSFBs in the future.

Architectural Engineering Achieves High-Performance Alloying Anodes for Lithium and Sodium Ion Batteries

Tremendous efforts have been dedicated to the development of high-performance electrochemical energy storage devices. The development of lithium- and sodium-ion batteries (LIBs and SIBs) with high energy densities is urgently needed to meet the growing demands for portable electronic devices, electric vehicles, and large-scale smart grids. Anode materials with high theoretical capacities that are based on alloying storage mechanisms are at the forefront of research geared towards high-energy-density LIBs or SIBs. However, they often suffer from severe pulverization and rapid capacity decay due to their huge volume change upon cycling. So far, a wide variety of advanced materials and electrode structures are developed to improve the long-term cyclability of alloying-type materials. This review provides fundamentals of anti-pulverization and cutting-edge concepts that aim to achieve high-performance alloying anodes for LIBs/SIBs from the viewpoint of architectural engineering. The recent progress on the effective strategies of nanostructuring, incorporation of carbon, intermetallics design, and binder engineering is systematically summarized. After that, the relationship between architectural design and electrochemical performance as well as the related charge-storage mechanisms is discussed. Finally, challenges and perspectives of alloying-type anode materials for further development in LIB/SIB applications are proposed.

Polysaccharides for sustainable energy storage - A review

The increasing amount of electric vehicles on our streets as well as the need to store surplus energy from renewable sources such as wind, solar and tidal parks, has brought small and large scale batteries into the focus of academic and industrial research. While there has been huge progress in performance and cost reduction in the past years, batteries and their components still face several environmental issues including safety, toxicity, recycling and sustainability. In this review, we address these challenges by showcasing the potential of polysaccharide-based compounds and materials used in batteries. This particularly involves their use as electrode binders, separators and gel/solid polymer electrolytes. The review contains a historical section on the different battery technologies, considerations about safety on batteries and requirements of polysaccharide components to be used in different types of battery technologies. The last sections cover opportunities for polysaccharides as well as obstacles that prevent their wider use in battery industry.

Restorable Neutralization of Poly(acrylic acid) Binders toward Balanced Processing Properties and Cycling Performance for Silicon Anodes in Lithium-Ion Batteries

Neutralization of poly(acrylic acid) (PAA)-based binders using lithium hydroxide is a common strategy for fabricating silicon anode laminates, which improves rheological properties of slurries toward high-quality electrode laminates. However, the significantly increased basicity causes degradation of Si particles while the irreversible conversion of carboxylic acid groups to lithium carboxylates undermines the binding strength, collectively leading to adverse cycling performance of the fabricated Si anodes. Herein, a novel neutralization process for PAA binders is developed. A weak base, ammonia (NH₃), was discovered as a neutralizing agent that still promotes rheological response of binder solutions but results in a reduced pH increase. Interestingly, the resulting ammonium carboxylate groups may cleave during the drying process to restore the neutralized PAA (PAA-NH₃) binders to their pristine states. The best-performing composition of 50% neutralization (PAA-50%NH₃) provides comparable rheological response as a PAA-Li binder as well as much improved cycling performance. The half-cells using the PAA-50%NH₃ binder can deliver 60% capacity retention over 100 cycles at C/3 rate, affording a 23.8% increase compared to PAA-Li half-cells. This restorable neutralization process of PAA binders represents an innovative strategy of mitigating issues from slurry processing of Si particles to achieve concurrent improvements in high-quality lamination and cycling performance.

Three-Dimensional Mapping of Resistivity and Microstructure of Composite Electrodes for Lithium-Ion Batteries

Nanoparticle silicon-graphite composite electrodes are a viable way to advance the cycle life and energy density of lithium-ion batteries. However, characterization of composite electrode architectures is complicated by the heterogeneous mixture of electrode components and nanoscale diameter of particles, which falls beneath the lateral and depth resolution of most laboratory-based instruments. In this work, we report an original laboratory-based scanning probe microscopy approach to investigate composite electrode microstructures with nanometer-scale resolution via contrast in the electronic properties of electrode components. Applying this technique to silicon-based composite anodes demonstrates that graphite, SiO_x nanoparticles, carbon black, and LiPAA binder are all readily distinguished by their intrinsic electronic properties, with measured electronic resistivity closely matching their known material properties. Resolution is demonstrated by identification of individual nanoparticles as small as ∼20 nm. This technique presents future utility in multiscale characterization to better understand particle dispersion, localized lithiation, and degradation processes in composite electrodes for lithium-ion batteries.

Sulfonation of alginate grafted with polyacrylamide as a potential binder for high-capacity Si/C anodes

A systematic approach for how to find an appropriate polymer binder for high-capacity LIB anodes is presented in this study. As an example, a newly-developed SAlg-g-PAAm binder, alginate functionalized with sulfo groups and subsequently grafted with polyacrylamide, is used for the Si/C electrode. Various characteristics of the binder polymer itself, two basic characteristics of the electrode with respect to the binder, and the effect of the binder on cell performance are subsequently investigated. In all respects, the SAlg-g-PAAm polymer is a very promising binder for high-capacity anodes. The sulfo groups in the binder improve the ionic conductivities in both the binder and the electrode, leading to reduced charge transfer resistance. In addition, the sulfonation of the alginate grafted with polyacrylamide significantly enhances the mechanical and adhesion properties of the binder and consequently decreases the volume change generated during cycles. These advantages of the SAlg-g-PAAm binder ultimately lead to a considerable enhancement in the electrochemical performance of the high-capacity Si/C electrodes.

A systematic approach for how to find an appropriate polymer binder for high-capacity LIB anodes is presented in this study.

Sustainable Battery Materials from Biomass

Sustainable sources of energy have been identified as a possible way out of today's oil dependency and are being rapidly developed. In contrast, storage of energy to a large extent still relies on heavy metals in batteries. Especially when built from biomass-derived organics, organic batteries are promising alternatives and pave the way towards truly sustainable energy storage. First described in 2008, research on biomass-derived electrodes has been taken up by a multitude of researchers worldwide. Nowadays, in principle, electrodes in batteries could be composed of all kinds of carbonized and noncarbonized biomass: On one hand, all kinds of (waste) biomass may be carbonized and used in anodes of lithium- or sodium-ion batteries, cathodes in metal-sulfur or metal-oxygen batteries, or as conductive additives. On the other hand, a plethora of biomolecules, such as quinones, flavins, or carboxylates, contain redox-active groups that can be used as redox-active components in electrodes with very little chemical modification. Biomass-based binders can replace toxic halogenated commercial binders to enable a truly sustainable future of energy storage devices. Besides the electrodes, electrolytes and separators may also be synthesized from biomass. In this Review, recent research progress in this rapidly emerging field is summarized with a focus on potentially fully biowaste-derived batteries.

Conjugation with carbon nanotubes improves the performance of mesoporous silicon as Li-ion battery anode

Carbon nanotubes can be utilized in several ways to enhance the performance of silicon-based anodes. In the present work, thermally carbonized mesoporous silicon (TCPSi) microparticles and single-walled carbon nanotubes (CNTs) are conjugated to create a hybrid material that performs as the Li-ion battery anode better than the physical mixture of TCPSi and CNTs. It is found out that the way the conjugation is done has an essential role in the performance of the anode. The conjugation should be made between negatively charged TCPSi and positively charged CNTs. Based on the electrochemical experiments it is concluded that the positive charges, i.e., excess amine groups of the hybrid material interfere with the diffusion of the lithium cations and thus they should be removed from the anode. Through the saturation of the excess positive amine groups on the CNTs with succinic anhydride, the performance of the hybrid material is even further enhanced.

Chitosan-grafted-poly(aniline-co-anthranilic acid) as a water soluble binder to form 3D structures for Si anodes

We graft an electrically conductive poly(aniline-co-anthranilic acid) (PAAA) polymer capable of interacting with Si particles onto chitosan, a natural hydrophilic polymer, to form a chitosan-grafted-PAAA (CS-g-PAAA) copolymer, and use it as a new water soluble polymeric binder for Si anodes to relieve the physical stress resulting from Si volume change during charge/discharge cycles. The carboxylic acid functional groups within the PAAA structure, as well as the chitosan functional groups, bind to silicon particles to form a stable 3D network, resulting in high adhesion. Because the binder is conductive, the electrode using the CS-g-PAAA-8 : 1 with an optimal composition ratio of CS to PAAA of 8 : 1 shows a high initial capacity of 2785.6 mA h g⁻¹, and maintains a high capacity of 1301.0 mA h g⁻¹ after 300 cycles. We also extract chitosan directly from crab shells, and fabricate a Si@ECS-g-PAAA electrode by grafting PAAA onto the extracted-chitosan (ECS). This electrode records an initial capacity of 3057.3 mA h g⁻¹, and maintains a high capacity of 1408.8 mA h g⁻¹ with 51.4% retention after 300 cycles. Overall, we develop a polymeric binder with outstanding cell properties, ease of fabrication, and high water solubility for Si anodes by grafting a conductive PAAA onto chitosan.

We develop a polymeric binder with outstanding cell properties, and high water solubility for Si anodes by grafting a conductive PAAA onto chitosan.

Dual Cross-Linked Fluorinated Binder Network for High-Performance Silicon and Silicon Oxide Based Anodes in Lithium-Ion Batteries

In next generation lithium-ion batteries (LIBs), silicon is a promising electrode material due to its surprisingly high specific capacity, but it suffers from serious volume changes during the lithiation/delithiation process which gradually lead to the destruction of the electrode structure. A novel fluorinated copolymer with three different polar groups was synthesized to overcome this problem: carboxylic acid, amide, and fluorinated groups on a single polymer backbone. Moreover, a dual cross-linked network binder was prepared by thermal polymerization of the fluorinated copolymer and sodium alginate. Unlike the common chemical cross-linked network with a gradual and nonreversible fracturing, the dual cross-linked network which combines chemical and physical cross-linking could effectively hold the silicon particles during the volume change process. As a result, excellent electrochemical performance (1557 mAh g^-1 at a 4 A g^-1 current density after 200 cycles) was achieved with this novel reversible cross-linked binder. Further research studies with regard to the influences of fluorine and acrylamide content were conducted to systematically evaluate the designed binder. Moreover, with the help of new binder, the silicon/graphite and silicon oxide/graphite electrode exhibit superb cycle performance with capacity fade rate of 0.1% and 0.025% per cycle over 200 and 700 cycles, respectively. This novel and unsophisticated design gives a result for fabrication of high-performance Si based electrodes and advancement of the realization of practical application.

Effect of Conductive Carbon Black on Mechanical Properties of Aqueous Polymer Binders for Secondary Battery Electrode

To predict the cyclic stability of secondary battery electrodes, the mechanical behaviors of polymer binders and conductive composites (BCC) is of great significance. In terms of uniaxial tension, tensile stress relaxation, and bonding strength tests, the present study encompasses a systematic investigation of the mechanical properties of two typical aqueous binders with different contents of Super-S carbon black (SS) under a liquid electrolyte. Meanwhile, the microstructure of cured film and the surface morphology of the bonding interface are investigated in detail. When the weight ratio of SS increases from 0% to 50%, the cured BCC films manifest a higher ratio of tensile strength to modulus and a shorter characteristic relaxation time. Moreover, suitable loadings of SS can improve the tensile shear strength and remarkably reduce the percentage of interface failure of aqueous polymer-bonded Cu current collector. Nevertheless, an excess of carbon black amount cannot maintain its enhancing effect and can even impair the adhesive layer. Finally, a sodium alginate-based polymer composite holds much more superior mechanical properties than the mixture of sodium carboxymethyl cellulose and styrene-butadiene rubber at the same content of carbon black. Noticeably, the two kinds of aqueous polymer doped by 50 wt % of SS exhibit the best adhesive properties.

New, Effective, and Low-Cost Dual-Functional Binder for Porous Silicon Anodes in Lithium-Ion Batteries

In this work, a new effective and low-cost binder applied in porous silicon anode is designed through blending of low-cost poly(acrylic acid) (PAA) and poly(ethylene- co-vinyl acetate) (EVA) latex (PAA/EVA) to avoid pulverization of electrodes and loss of electronic contact because of huge volume changes during repeated charge/discharge cycles. PAA with a large number of carboxyl groups offers strong binding strength among porous silicon particles. EVA with high elastic property enhances the ductility of the PAA/EVA binder. The high-ductility PAA/EVA binder tolerates the huge silicon volume variations and keeps the electrode integrity during the charge/discharge cycle process. EVA colloids acting as host materials for electrolytes increase the electrolyte uptake of electrodes. The porous silicon electrode with the PAA/EVA binder exhibits a reversible capacity of 2120 mA h g^-1 at 500 mA g^-1 after 140 cycles because of the excellent ductility and lithium-ion transport properties of the PAA/EVA binder.

Surface-Functionalized Silicon Nanoparticles as Anode Material for Lithium-Ion Battery

An epoxy group was successfully attached to the surface of silicon nanoparticle (SiNPs) via a silanization reaction between silanol-enriched SiNPs and functional silanes. The epoxy-functionalized SiNPs showed a much improved cell performance compared with the pristine SiNPs because of the increased stability with electrolyte and the formation of a covalent bond between the epoxy group and the polyacrylic acid binder. Furthermore, the anode laminate made from epoxy-SiNPs showed much enhanced adhesion strength. Post-test analysis shed light on how the epoxy-functional group affects the physical and electrochemical properties of the SiNP anode.

Si nanoflake-assembled blocks towards high initial coulombic efficiency anodes for lithium-ion batteries

Assisted by artificial amorphous copper silicate, Si with a flake-like structure was obtained through a facile magnesiothermic reduction. The Si anodes exhibit excellent cyclic performance and rate performance. Particularly, a high initial coulombic efficiency of 85%-89% was obtained due to their greatly reduced surface and internal defects.