Stretchable, Transparent, Tough, Ultrathin, and Self-limiting Skin-like Substrate for Stretchable Electronics

One-Stop Strategy for Obtaining Controllable Sensitivity and Feasible Self-Patterning in Silver Nanowires/Elastomer Nanocomposite-Based Stretchable Ultrathin Strain Sensors

In this study, selective photo-oxidation (SPO) is proposed as a simple, fast, and scalable one-stop strategy that enables simultaneous self-patterning and sensitivity adjustment of ultrathin stretchable strain sensors. The SPO of an elastic substrate through irradiation time-controlled ultraviolet treatment in a confined region enables precise tuning of both the surface energy and the elastic modulus. SPO induces the hydrophilization of the substrate, thereby allowing the self-patterning of silver nanowires (AgNWs). In addition, it promotes the formation of nonpermanent microcracks of AgNWs/elastomer nanocomposites under the action of strain by increasing the elastic modulus. This effect improves sensor sensitivity by suppressing the charge transport pathway. Consequently, AgNWs are directly patterned with a width of 100 μm or less on the elastic substrate, and AgNWs/elastomer-based ultrathin and stretchable strain sensors with controlled sensitivity work reliably in various operating frequencies and cyclic stretching. Sensitivity-controlled strain sensors successfully detect both small and large movements of the human hand.

Flexoelectric enhanced film for an ultrahigh tunable piezoelectric-like effect

Recent advancements in electromechanical coupling effects enable electromechanical materials in soft and stretchable formats, offering unique opportunities for biomimetic applications. However, high electromechanical performance and mechanical elasticity hardly coexist in soft materials. Flexoelectricity, an electromechanical coupling between strain gradient and electric polarization, possesses great potential of strain gradient engineering and material design in soft elastomeric materials. In this work, we report a flexoelectric enhanced elastomer-based film (FEEF) with both high electromechanical capability and stretchability. The integrated strategies with biaxial pre-stretch, crosslinking density of the elastomer along with nanoparticle size, particle filling ratio and electric field charging lead to an enhanced flexoelectricity by two orders of magnitude. Furthermore, this FEEF reveals an ultrahigh electromechanical performance by flexoelectric enhancement with its mechanical design. As a representative demonstration, an ultrahigh piezoelectric-like sensing array is fabricated for multifunctional sensing applications in strain, force and vibration, verifying an equivalent piezoelectric coefficient d₃₃ value as high as 1.42 × 10⁴ pC N^-1, and an average d₃₃ value of 4.23 × 10³ pC N^-1 at a large-scale deformation range. This proposed ultra-high piezoelectric-like effect with its approach is anticipated to provide a possibility for highly tunable piezoelectric-like effect by enhanced flexoelectricity and mechanical design in elastomeric materials.

Stretchable, breathable, and highly sensitive capacitive and self-powered electronic skin based on core-shell nanofibers

Fiber-based nanostructures are greatly desired for the improvement of wearable/flexible electronics, which are expected to be stretchable, conformable, flexible, and long-term. Herein, an ultra-stretchable, breathable, and highly sensitive flexible capacitive tactile sensor and triboelectric effect core-shell nanofibers are proposed. In particular, core-shell ionic TPU/PVDF-HFP nanofibers are effectively prepared by an electrospinning approach. The core-shell ionic TPU/PVDF-HFP nanofibers exhibit high performance as a capacitive flexible sensor with high sensitivity (0.718 kPa^-1) in a low linear pressure range (0-1.2 kPa), an ultralow detection limit (7 Pa), a rapid response and recovery time, and excellent stability. Moreover, we assembled a self-powered pressure sensor, which has a sensitivity of 0.071 V kPa^-1 in the high linear pressure range of 90 kPa to 400 kPa. The increase in the inductive charges of the nanofiber layer allows it to work as an energy harvester with a high power density (1.6 W m^-2) that can light up 100 LEDs instantly. These remarkable results allow the capacitive flexible devices to be applied in various applications, such as spatial pressure mapping, bending angle detection, soft grabbing, and physiological signal monitoring.

Flexible and Transparent Polymer-Based Optical Humidity Sensor

Thin spin-coated polymer films of amphiphilic copolymer obtained by partial acetalization of poly (vinyl alcohol) are used as humidity-sensitive media. They are deposited on polymer substrate (PET) in order to obtain a flexible humidity sensor. Pre-metallization of substrate is implemented for increasing the optical contrast of the sensor, thus improving the sensitivity. The morphology of the sensors is studied by surface profiling, while the transparency of the sensor is controlled by transmittance measurements. The sensing behavior is evaluated through monitoring of transmittance values at different levels of relative humidity gradually changing in the range 5-95% and the influence of up to 1000 bending deformations is estimated by determining the hysteresis and sensitivity of the flexible sensor after each set of deformations. The successful development of a flexible sensor for optical monitoring of humidity in a wide humidity range is demonstrated and discussed.

Invisible Silver Nanomesh Skin Electrode via Mechanical Press Welding

Silver nanowire (AgNW) has been studied as an important material for next-generation wearable devices due to its high flexibility, high electrical conductivity and high optical transmittance. However, the inherently high surface roughness of AgNWs and low adhesion to the substrate still need to be resolved for various device applications. In this study, an embedded two-dimensional (2D) Ag nanomesh was fabricated by mechanical press welding of AgNW networks with a three-dimensional (3D) fabric shape into a nanomesh shape, and by embedding the Ag nanomesh in a flexible substrate. The effect of the embedded AgNWs on the physical and electrical properties of a flexible transparent electrode was investigated. By forming embedded nanomesh-type AgNWs from AgNW networks, improvements in physical and electrical properties, such as a 43% decrease in haziness, 63% decrease in sheet resistance, and 26% increase in flexibility, as well as improved adhesion to the substrate and low surface roughness, were observed.

Mechanically and biologically skin-like elastomers for bio-integrated electronics

The bio-integrated electronics industry is booming and becoming more integrated with biological tissues. To successfully integrate with the soft tissues of the body (eg. skin), the material must possess many of the same properties including compliance, toughness, elasticity, and tear resistance. In this work, we prepare mechanically and biologically skin-like materials (PSeD-U elastomers) by designing a unique physical and covalent hybrid crosslinking structure. The introduction of an optimal amount of hydrogen bonds significantly strengthens the resultant elastomers with 11 times the toughness and 3 times the strength of covalent crosslinked PSeD elastomers, while maintaining a low modulus. Besides, the PSeD-U elastomers show nonlinear mechanical behavior similar to skins. Furthermore, PSeD-U elastomers demonstrate the cytocompatibility and biodegradability to achieve better integration with tissues. Finally, piezocapacitive pressure sensors are fabricated with high pressure sensitivity and rapid response to demonstrate the potential use of PSeD-U elastomers in bio-integrated electronics.

Hollow-structured MXene-PDMS composites as flexible, wearable and highly bendable sensors with wide working range

Although versatile piezoresistive pressure sensors show a great potential as human motion detection and wearable smart devices, it is still an issue to widen their working range and enhance their sensitivity. Herein, hollow-structured MXene-polydimethylsiloxane composites (MPCs) are fabricated by utilizing nickel foam as the three-dimensional substrate for dip-coating of MXene sheets followed by infiltrating of polydimethylsiloxane and etching of the nickel foam substrate. The resultant MPC performs a wide working range with bending angles of 0° to 180°, an excellent long-term reliability up to 1000 cycles under the bending angles of 15°, 30° and 150°, and a stable durability with a bending angle of 30° in a frequency range from 0.05 to 2 Hz as a bendable piezoresistive pressure sensor, which is attributed to the formation of dense conduction paths due to the interconnection of MXene sheets during the deformation of MPC. The sensor also exhibits an extremely low detection limit of 10 mg for pressure detection. Interestingly, the slippage of adjacent MXene sheets is beneficial for monitoring slight vibration of equipments and detecting subtle human motions. Thus, the MPC sensor could be applied for stereo sound and ultrasonic vibration monitoring, swallowing, facial muscle movement, and various intense motion detections, demonstrating its great potential as wearable smart devices.

Fully Stretchable Capillary Microfluidics-Integrated Nanoporous Gold Electrochemical Sensor for Wearable Continuous Glucose Monitoring

Biosensor systems for wearable continuous monitoring are desired to be developed into conformal patch platforms. However, developing such patches is very challenging owing to the difficulty of imparting materials and components with both high stretchability and high performance. Herein, we report a fully stretchable microfluidics-integrated glucose sensor patch comprised of an omnidirectionally stretchable nanoporous gold (NPG) electrochemical biosensor and a stretchable passive microfluidic device. A highly electrocatalytic NPG electrode was formed on a stress-absorbing 3D micropatterned polydimethylsiloxane (PDMS) substrate to confer mechanical stretchability, high sensitivity, and durability in non-enzymatic glucose detection. A thin, stretchable, and tough microfluidic device was made by embedding stretchable cotton fabric as a capillary into a thin polyurethane nanofiber-reinforced PDMS channel, enabling collection and passive, accurate delivery of sweat from skin to the electrode surface, with excellent replacement capability. The integrated glucose sensor patch demonstrated excellent ability to continuously and accurately monitor the sweat glucose level.

Flexible Sensors—From Materials to Applications

Flexible sensors have the potential to be seamlessly applied to soft and irregularly shaped surfaces such as the human skin or textile fabrics. This benefits conformability dependant applications including smart tattoos, artificial skins and soft robotics. Consequently, materials and structures for innovative flexible sensors, as well as their integration into systems, continue to be in the spotlight of research. This review outlines the current state of flexible sensor technologies and the impact of material developments on this field. Special attention is given to strain, temperature, chemical, light and electropotential sensors, as well as their respective applications.

Graphene Oxide as an Optical Biosensing Platform: A Progress Report

A few years ago, crucial graphene oxide (GO) features such as the carbon/oxygen ratio, number of layers, and lateral size were scarcely investigated and, thus, their impact on the overall optical biosensing performance was almost unknown. Nowadays valuable insights about these features are well documented in the literature, whereas others remain controversial. Moreover, most of the biosensing systems based on GO were amenable to operating as colloidal suspensions. Currently, the literature reports conceptually new approaches obviating the need of GO colloidal suspensions, enabling the integration of GO onto a solid phase and leading to their application in new biosensing devices. Furthermore, most GO-based biosensing devices exploit photoluminescent signals. However, further progress is also achieved in powerful label-free optical techniques exploiting GO in biosensing, particularly using optical fibers, surface plasmon resonance, and surface enhanced Raman scattering. Herein, a critical overview on these topics is offered, highlighting the key role of the physicochemical properties of GO. New challenges and opportunities in this exciting field are also highlighted.

Bio-Integrated Wearable Systems: A Comprehensive Review

Bio-integrated wearable systems can measure a broad range of biophysical, biochemical, and environmental signals to provide critical insights into overall health status and to quantify human performance. Recent advances in material science, chemical analysis techniques, device designs, and assembly methods form the foundations for a uniquely differentiated type of wearable technology, characterized by noninvasive, intimate integration with the soft, curved, time-dynamic surfaces of the body. This review summarizes the latest advances in this emerging field of "bio-integrated" technologies in a comprehensive manner that connects fundamental developments in chemistry, material science, and engineering with sensing technologies that have the potential for widespread deployment and societal benefit in human health care. An introduction to the chemistries and materials for the active components of these systems contextualizes essential design considerations for sensors and associated platforms that appear in following sections. The subsequent content highlights the most advanced biosensors, classified according to their ability to capture biophysical, biochemical, and environmental information. Additional sections feature schemes for electrically powering these sensors and strategies for achieving fully integrated, wireless systems. The review concludes with an overview of key remaining challenges and a summary of opportunities where advances in materials chemistry will be critically important for continued progress.

Heterogeneous Strain Distribution of Elastomer Substrates To Enhance the Sensitivity of Stretchable Strain Sensors

Stretchable strain sensors, which convert mechanical stimuli into electrical signals, largely fuel the growth of wearable bioelectronics due to the ubiquitous, health-related strain in biological systems. In contrast to rigid conventional strain sensors, stretchable strain sensors present advantages of conformality and stretchability, solving the mechanical mismatch between electronics and the human body. However, the great challenge of stretchable strain sensors lies in achieving high sensitivity, which is required for both signal fidelity and cost considerations. Recent advances to solve this sensitivity challenge have focused on material optimization, in search of the optimum combination of conductive active materials and elastomer substrates among a myriad of artificial or natural materials. However, high sensitivity with a gauge factor larger than 50 remains a grand challenge, especially within large-strain regions. Here we present heterogeneous strain distribution of elastomer substrates as a powerful strategy to significantly enhance the sensitivity of stretchable strain sensors. The theoretical foundation of this strategy is mathematically proven on the basis of Ohm's law in electrics and mechanics of materials. First, the extent of the sensitivity enhancement is proved to be determined by the local strain in resistance-testing segments of heterogeneous strain sensors. Next, the local strain is proved to be quantitatively decided by material properties such as section area and Young's modulus. Thus, the necessary and sufficient condition to achieve high sensitivity in heterogeneous strain sensors is that the Young's modulus reciprocal or section area reciprocal in the resistance-testing segment is larger than the mean value. This provides a theoretical design guideline to achieve high sensitivity via heterogeneous strain distribution. On the basis of this guideline, we systematically summarize concrete instances of heterogeneity-induced sensitivity improvement in stretchable strain sensors, in sequence of increasing dimensionality. A typical example of a one-dimensional heterogeneous strain sensor is a structured fiber with microbeads, where the varied section area along the fiber axis results in heterogeneous strain and sensitivity improvement. Two-dimensional heterogeneous sensors in the form of thin films contain thickness gradient sensors and auxetic mechanical metamaterial sensors. The former exhibit heterogeneous section area via the self-pinning method, while the latter show heterogeneity in both the strain direction and amplitude, leading to a 24-fold improvement in sensitivity. Three-dimensional strain sensors include rationally structured sensors for out-of-plane force detection and asymmetric active materials in electronic whiskers. The resultant enhanced sensitivity in these heterogeneous strain sensors is beneficial for applications such as continuous health monitoring, biomedical diagnostics, and replacement prosthetics, taking advantage of augmented detection accuracy and declined device cost. Finally, we discuss possible future work in exploiting heterogeneous strain distributions, involving extended methodology to achieve heterogeneity, employing suppressed strain for stretchable electrodes, cyclic durability for long-term applications, and multifunctional system-level integration. We believe that this strategy of using heterogeneous strain distribution to enhance sensitivity can strongly promote the development of stretchable strain sensors for both practical and theoretical requirements.