Printed Nanocomposite Energy Harvesters with Controlled Alignment of Barium Titanate Nanowires

3D Printing of Flexible BaTiO3/Polydimethylsiloxane Piezocomposite with Aligned Particles for Enhanced Energy Harvesting

With the rapid development of human-machine interactions and artificial intelligence, the demand for wearable electronic devices is increasing uncontrollably all over the world; however, an unsustainable power supply for such sensors continues to restrict their applications. In the present work, piezoelectric barium titanate (BaTiO3) ceramic powder with excellent properties was prepared from milled precursors through a solid-state reaction. To fabricate a flexible device, the as-prepared BaTiO3 powder was mixed with polydimethylsiloxane (PDMS) polymer. The BaTiO3/PDMS ink with excellent rheological properties was extruded smoothly by direct ink writing technology (DIW). BaTiO3 particles were aligned due to the shear stress effect during the printing process. Subsequently, the as-printed composite was assembled into a sandwich-type device for effective energy harvesting. It was observed that the maximum output voltage and current of this device reached 68 V and 720 nA, respectively, for a BaTiO3 content of 6 vol %. Therefore, the material extrusion-based three-dimensional (3D) printing technique can be used to prepare flexible piezoelectric composites for efficient energy harvesting.

Parameter Optimization for Printing Barium Titanate Piezoelectric Ceramics through Digital Light Processing

Digital light processing (DLP) technology has emerged as a promising 3D printing technology with the potential for the efficient manufacturing of complex ceramic devices. However, the quality of printed products is highly dependent on various process parameters, including slurry formulation, heat treatment process, and poling process. This paper optimizes the printing process with respect to these key parameters, such as using a ceramic slurry with 75 wt% powder content. The employed degreasing heating rate is 4 °C/min, the carbon-removing heating rate is 4 °C/min, and the sintering heating rate is 2 °C/min for heat treatment of the printed green body. The resulting parts are polarized using a poling field of 10 kV/cm, a poling time of 50 min, and a poling temperature of 60 °C, which yields a piezoelectric device with a high piezoelectric constant of 211 pC/N. To demonstrate the practical application of the device, its use as a force sensor and magnetic sensor is validated.

Solution Processed Schottky Diodes Enabled by Silicon Carbide Nanowires for Harsh Environment Applications

Silicon carbide nanowires (SiC NWs) exhibit promising features to allow solution-processable electronics to be deployed in harsh environments. By utilizing a nanoscale form of SiC, we were able to disperse the material into liquid solvents, while maintaining the resilience of bulk SiC. This letter reports the fabrication of SiC NW Schottky diodes. Each diode consisted of just one nanowire with an approximate diameter of 160 nm. In addition to analyzing the diode performance, the effects of elevated temperatures and proton irradiation on the current-voltage characteristics of SiC NW Schottky diodes were also examined. The device could maintain similar values for ideality factor, barrier height, and effective Richardson constant upon proton irradiation with a fluence of 10¹⁶ ion/cm² at 873 K. As a result, these metrics have clearly demonstrated the high-temperature tolerance and irradiation resistance of SiC NWs, ultimately indicating that they may provide utility in allowing solution-processable electronics in harsh environments.

Current Achievements in Flexible Piezoelectric Nanogenerators Based on Barium Titanate

Harvesting ambient mechanical energy at the nanometric scale holds great promise for powering small electronics and achieving self-powered electronic devices. The current review is focused on kinetic energy harvesters, particularly on flexible piezoelectric nanogenerators (p-NGs) based on barium titanate (BaTiO₃) nanomaterials. p-NGs based on nanotubes, nanowires, nanofibres, nanoplatelets, nanocubes or nanoparticles of BaTiO₃ fabricated in vertical or lateral orientation, as well as mixed composite structures, are overviewed here. The achievable power output level is shown to depend on the fabrication method, processing parameters and potential application conditions. Therefore, the most widely studied aspects, such as influence of geometry/orientation, BaTiO₃ content, poling process and other factors in the output performance of p-NGs, are discussed. The current standing of BaTiO₃-based p-NGs as possible candidates for various applications is summarized, and the issues that need to be addressed for realization of practical piezoelectric energy harvesting devices are discussed.

Barium Titanate Functionalization with Organosilanes: Effect on Particle Compatibility and Permittivity in Nanocomposites

Barium titanate (BT) recently gained new interest in the preparation of dielectric and piezoelectric lead-free materials for applications in sensors, electronics, energy harvesting and storage fields. Barium titanate nanocomposites can achieve attractive performance, provided that the compatibility between ceramic particles and polymeric matrices is enhanced to the benefit of the physical properties of the final composite. Tuning the particle-matrix interface through particle functionalization represents a viable solution. In this work, surface functionalization of BT nanoparticles (NPs), obtained by hydrothermal synthesis, with 3-glycidyloxypropyltrimethoxysilane, 2-[(acetoxy(polyethyleneoxy)propyl]triethoxysilane and triethoxysilylpropoxy(polyethyleneoxy)dodecanoate, was performed after optimizing the hydroxylation process of the NPs to improve their surface reactivity and increase the yield of grafting. Solid-state nuclear magnetic resonance and thermogravimetric analysis were used to quantify the molecules grafted onto the ceramic nanoparticles. Both bare and functionalized particles were employed in the realization of epoxy- and polydimethylsiloxane (PDMS)-based nanocomposites. Functionalization was proven to be beneficial for particle dispersibility and effective for particle alignment in the PDMS matrix. Moreover, the dielectric constant measurements revealed the potential of PDMS-based nanocomposites for applications in the field of dielectric elastomers.

Synthesis of Ce/Gd@HA/PLGA Scaffolds Contributing to Bone Repair and MRI Enhancement

It is important for future clinical applications to design and synthesize multipurpose scaffolding materials for bone tissue engineering with high osteogenic induction and MRI capability. In the present study, we synthesized Ce/Gd@HA by co-doping Ce3+ and Gd3+ into hydroxyapatite (HA) using a hydrothermal synthesis method, and then Ce/Gd@HA composites were synthesized by combining Ce/Gd@HA nanoparticles with polylactic-co-glycolic acid (PLGA) to investigate whether implanted Ce/Gd@HA/PLGA composites could promote osteoblast viability, leading to tibia repair of the rats and enhance MRI. The measurement results contain X-ray diffraction (XRD), Fourier-transform infrared (FTIR) spectroscopy, and environmental scanning electron microscopy (ESEM) showing that HA doped with Ce3+ and Gd3+ was still a hexagonal crystal with high crystallinity. The synthesized Ce/Gd@HA/PLGA composites have a structure and obvious magnetic resonance imaging (MRI) capability. The in vitro experimental results indicated that Ce/Gd@HA/PLGA composites significantly promoted the performance of MC3T3-E1 cells, containing proliferation, adhesion, and osteogenic differentiation capacities. These include the improvement of alkaline phosphatase activity, enhancement of mineral deposition, and upregulation of OCN and COL-1 gene expression. The in vivo experimental results demonstrated that the Ce/Gd@HA/PLGA composites significantly improved the healing rate of rat bone defects. The MRI images indicated that the Ga-doped composites were observed in the MRI T1 sequence in rats. The aforementioned results suggested that Ce/Gd@HA/PLGA composites not only effectively promoted bone formation but also enhanced MRI capability. The composites synthesized in this study have great potential in bone regeneration with an extensive application in bone tissue engineering.

3D-Printed Anisotropic Polymer Materials for Functional Applications

Anisotropy is the characteristic of a material to exhibit variations in its mechanical, electrical, thermal, optical properties, etc. along different directions. Anisotropic materials have attracted great research interest because of their wide applications in aerospace, sensing, soft robotics, and tissue engineering. 3D printing provides exceptional advantages in achieving controlled compositions and complex architecture, thereby enabling the manufacture of 3D objects with anisotropic functionalities. Here, a comprehensive review of the recent progress on 3D printing of anisotropic polymer materials based on different techniques including material extrusion, vat photopolymerization, powder bed fusion, and sheet lamination is presented. The state-of-the-art strategies implemented in manipulating anisotropic structures are highlighted with the discussion of material categories, functionalities, and potential applications. This review is concluded with analyzing the current challenges and providing perspectives for further development in this field.

Giant Functional Properties in Porous Electroceramics through Additive Manufacturing of Capillary Suspensions

Dedicated hierarchical structuring of functional ceramics can be used to shift the limits of functionality. This work presents the manufacturing of highly open porous, hierarchically structured barium titanate ceramics with 3-3 connectivity via direct ink writing of capillary suspension-type inks. The pore size of the printed struts (∼1 μm) is combined with a printed mesostructure (∼100 μm). The self-organized particle network, driven by strong capillary forces in the ternary solid/fluid/fluid ink, results in a high strut porosity, and the distinct flow properties of the ink allow for printing high strut size to pore size ratios, resulting in total porosities >60%. These unique and highly porous additive manufactured log-pile structures with closed bottom and top layers enable tailored dielectric and electromechanical coupling, resulting in an energy harvesting figure of merit FOM₃₃ more than four times higher than any documented data for barium titanate. This clearly demonstrates that combining additive manufacturing of capillary suspensions in combination with appropriate sintering allows for creation of complex architected 3D structures with unprecedented properties. This opens up opportunities in a broad variety of applications, including electromechanical energy harvesting, electrode materials for batteries or fuel cells, thermoelectrics, or bone tissue engineering with piezoelectrically stimulated cell growth.

In Situ Printing and Functionalization of Hybrid Polymer-Ceramic Composites Using a Commercial 3D Printer and Dielectrophoresis-A Novel Conceptual Design

Three-dimensional printing-based additive manufacturing has emerged as a new frontier in materials science, with applications in the production of functionalized polymeric-based hybrid composites for various applications. In this work, a novel conceptual design was conceived in which an AC electric field was integrated into a commercial 3D printer (-based fused filament fabrication (FFF) working principle) to in situ manufacture hybrid composites having aligned ceramic filler particles. For this work, the thermoplastic poly lactic acid (PLA) was used as a polymer matrix while 10 vol% KNLN (K0.485Na0.485Li0.03NbO3) ceramic particles were chosen as a filler material. The degree of alignment of the ceramic powders depended upon print speed, printing temperature and distance between electrodes. At 210 °C and a 1 kV/mm applied electric field, printed samples showed nearly complete alignment of ceramic particles in the PLA matrix. This research shows that incorporating electric field sources into 3D printing processes would result in in situ ceramic particle alignment while preserving the other benefits of 3D printing.

Advances in Field-Assisted 3D Printing of Bio-Inspired Composites: From Bioprototyping to Manufacturing

Biocomposite systems evolve to superior structural strategies in adapting to their living environments, using limited materials to form functionality superior to their inherent properties. The synergy of physical-field and Three-dimensional （3D） printing technologies creates unprecedented opportunities that overcome the limitations of traditional manufacturing methods and enable the precise replication of bio-enhanced structures. Here, an overview of typical structural designs in biocomposite systems, their functions and properties, are provided and the recent advances in bio-inspired composites using mechanical, electrical, magnetic, and ultrasound-field-assisted 3D printing techniques are highlighted. Finally, in order to realize the preparation of bionic functional devices and equipment with more superior functions, here an outlook on the development of field-assisted 3D printing technology from three aspects are provided: Materials, technology, and post-processing.

Bulk Ferroelectric Metamaterial with Enhanced Piezoelectric and Biomimetic Mechanical Properties from Additive Manufacturing

Three-dimensional (3D) ferroelectric materials are electromechanical building blocks for achieving human-machine interfacing, energy sustainability, and enhanced therapeutics. However, current natural or synthetic materials cannot offer both a high piezoelectric response and desired mechanical toughness at the same time to meet the practicality. Here, a lamellar ferroelectric metamaterial was created with a ceramic-like piezoelectric property and a bone-like fracture toughness through a low-voltage-assisted 3D printing technology. The one-step printed bulk structure, consisting of periodically intercalated soft ferroelectric and hard electrode layers, exhibited a significantly enhanced longitudinal piezoelectric charge coefficient (d33) of over 150 pC N-1, as well as a superior fracture resistance of ∼5.5 MPa·m1/2, more than three times higher than conventional piezo-ceramics. The excellent printability together with the combination of both high piezoelectric and mechanical behaviors allowed us to create a bone-like structure with tunable anisotropic piezoelectricity and bone-comparable mechanical properties, showing a potential of manufacturing practical, high-performance, and smart biological systems.

Visible/near-infrared light absorbed nano-ferroelectric for efficient photo-piezocatalytic water splitting and pollutants degradation

The band structure of ferroelectrics can be modulated by mechanical stress induced piezoelectric polarization charges, and thus to promote the separation of photo-excited carriers, endowing photo-piezocatalysts with good performance in hydrogen production and pollutants degradation. However, the catalytic performance of these conventional photo-piezocatalysts is restricted since they mainly harvest UV light and generally have limited piezoelectricity. Here, in this study, by using self-propagation high-temperature synthesis process, highly piezoelectric gap-state-engineered nano relaxor ferroelectric at the morphotropic phase boundary, such as (Na_0.5Bi_0.5)TiO₃-Ba(Ti_0.5Ni_0.5)O₃ is synthesized for the first time and shows unprecedently light harvesting from UV to near-infrared (λ < 1300 nm). We demonstrate a significantly enhanced photo-piezocatalytic performance for this photo-piezocatalyst. A high hydrogen production rate of ~ 450 μmol g^-1 h^-1 is obtained and the decomposition of Rhodamine B dye is nearly completed after 20 min under irradiation and ultrasonic vibration. Moreover, an unprecedently efficient NIR-driven photocatalytic degradation of RhB is also demonstrated by using photo-piezocatalysts. This kind of novel multifunctional nano photo-piezocatalysts opens up new horizons to all-day available photo-piezocatalytic technology for a more efficient use of multisource energies from environment.

Gadolinium-Doped BTO-Functionalized Nanocomposites with Enhanced MRI and X-ray Dual Imaging to Simulate the Electrical Properties of Bone

Physicochemical properties of biomaterials play a regulatory role in osteoblast proliferation and differentiation. Inspired by the electrical properties of natural bone, the electroactive composites applied to osteogenesis have gradually become the hotspot of research. In this work, an electroactive biocomposite of poly(lactic-co-glycolic acid) mixed with gadolinium-doped barium titanate nanoparticles (Gd-BTO NPs) was investigated to establish the structure-activity relationship between electrical property, especially surface potential, and osteogenic activity. Furthermore, the potential mechanism was also explored. The results showed that the introduction of Gd-BTO NPs was more conducive to improve the elastic modulus and beneficial to utilize MRI and X-ray dual imaging. The electrical characteristics of composites indicate that the introduction of Gd-BTO NPs can effectively improve the electrical properties of materials including dielectricity, piezoelectricity, and surface potential. Moreover, adjusting the amount of gadolinium doping could optimize electrical activity and enhance MRI compatibility. The surface potential of 0.2Gd-BTO/PLGA could reach -58.2 to -60.9 mV at pH values from 7 to 9. Functional studies on cells revealed that the negative surface potential of poled Gd-BTO/PLGA enhanced cell attachment and osteogenic differentiation significantly. Furthermore, the negative surface potential could induce intracellular Ca²⁺ ion concentration oscillation and improve osteogenic differentiation via the calcineurin/NFAT signal pathway. These findings suggest that electroactive Gd-BTO/PLGA nanocomposites may have huge potential for bone regeneration and be expected to have wide applications in the field of bone tissue engineering.

Progress in lead-free piezoelectric nanofiller materials and related composite nanogenerator devices

Current piezoelectric device systems need a significant reduction in size and weight so that electronic modules of increasing capacity and functionality can be incorporated into a great range of applications, particularly in energy device platforms. The key question for most applications is whether they can compete in the race of down-scaling and an easy integration with highly adaptable properties into various system technologies such as nano-electro-mechanical systems (NEMS). Piezoelectric NEMS have potential to offer access to a parameter space for sensing, actuating, and powering, which is inflential and intriguing. Fortunately, recent advances in modelling, synthesis, and characterization techniques are spurring unprecedented developments in a new field of piezoelectric nano-materials and devices. While the need for looking more closely at the piezoelectric nano-materials is driven by the relentless drive of miniaturization, there is an additional motivation: the piezoelectric materials, which are showing the largest electromechanical responses, are currently toxic lead (Pb)-based perovskite materials (such as the ubiquitous Pb(Zr,Ti)O3, PZT). This is important, as there is strong legislative and moral push to remove toxic lead compounds from commercial products. By far, the lack of viable alternatives has led to continuing exemptions to allow their temporary use in piezoelectric applications. However, the present exemption will expire soon, and the concurrent improvement of lead-free piezoelectric materials has led to the possibility that no new exemption will be granted. In this paper, the universal approaches and recent progresses in the field of lead-free piezoelectric nano-materials, initially focusing on hybrid composite materials as well as individual nanoparticles, and related energy harvesting devices are systematically elaborated. The paper begins with a short introduction to the properties of interest in various piezoelectric nanomaterials and a brief description of the current state-of-the-art for lead-free piezoelectric nanostructured materials. We then describe several key methodologies for the synthesis of nanostructure materials including nanoparticles, followed by the discussion on the critical current and emerging applications in detail.

3D-Printing Piezoelectric Composite with Honeycomb Structure for Ultrasonic Devices

Piezoelectric composites are considered excellent core materials for fabricating various ultrasonic devices. For the traditional fabrication process, piezoelectric composite structures are mainly prepared by mold forming, mixing, and dicing-filing techniques. However, these techniques are limited on fabricating shapes with complex structures. With the rapid development of additive manufacturing (AM), many research fields have applied AM technology to produce functional materials with various geometric shapes. In this study, the Mask-Image-Projection-based Stereolithography (MIP-SL) process, one of the AM (3D-printing) methods, was used to build BaTiO₃-based piezoelectric composite ceramics with honeycomb structure design. A sintered sample with denser body and higher density was achieved (i.e., density obtained 5.96 g/cm³), and the 3D-printed ceramic displayed the expected piezoelectric and ferroelectric properties using the complex structure (i.e., piezoelectric constant achieved 60 pC/N). After being integrated into an ultrasonic device, the 3D-printed component also presents promising material performance and output power properties for ultrasound sensing (i.e., output voltage reached 180 mVpp). Our study demonstrated the effectiveness of AM technology in fabricating piezoelectric composites with complex structures that cannot be fabricated by dicing-filling. The approach may bring more possibilities to the fabrication of micro-electromechanical system (MEMS)-based ultrasonic devices via 3D-printing methods in the future.

Thermally Stable Poly(vinylidene fluoride) for High-Performance Printable Piezoelectric Devices

Piezoelectric polymers, such as poly(vinylidene fluoride) (PVDF) and its copolymers, can achieve large strains and high work density under external electrical fields. These materials are highly desirable in the development of electronic devices and intelligent structures. Here, we demonstrate that dehydrofluorination (DHF) can provide a versatile chemical modification of the PVDF homopolymer that yields thermally stable ferroelectricity. The DHF process significantly increases the fraction of planar chain conformation in the PVDF and results in higher piezoelectric coupling with a wider processing temperature range, compared to traditionally processed PVDF. The efficacy of DHF in promoting planar chain conformation is demonstrated through molecular simulation and further proven by experimental characterization. The induced piezoelectric phases by DHF were able to be preserved through high temperature treatments up to 200 °C. The dehydrofluorinated PVDF exhibits improved electromechanical coupling with a high piezoelectric strain coefficient of d₃₁ = 25.12 ± 1.13 pC/N, which can be further improved to 35.12 ± 0.69 pC/N by common mechanical drawing. This high piezoelectric voltage coefficient leads to an excellent actuation and energy harvesting behavior with a power density of 21.96 mW/cm³ in a flexible undrawn PVDF energy harvester, which is 3.13 times higher than conventionally drawn PVDF. The versatile and scalable method for preparing PVDF polymers with high piezoelectric coupling will enable new manufacturing processes not currently compatible with PVDF homopolymers.