Hierarchically Structured All-biomass Air Filters with High Filtration Efficiency and Low Air Pressure Drop Based on Pickering Emulsion

Nanoporous air filtering systems made from renewable sources: benefits and challenges

There is a crucial need for air purification systems due to increasing air contamination, while conventional air-filtering materials face challenges in eliminating gaseous and particulate pollutants. This review examines the development and characteristics of nanoporous polymeric materials developed from renewable resources, which have rapidly advanced in recent years. These materials offer more sustainable alternatives for nanoporous structures made out of conventional polymers and significantly impact the properties of porous polymers. The review explores nanoporous materials' production from renewable sources, filtering mechanisms, physicochemical makeup, and sensing capabilities. The recent advancements in this field aim to enhance production techniques, lower pressure drop, and improve adsorption efficiency. Currently, supporting approaches include using adsorbent layers and binders to immobilize nanoporous materials. Furthermore, the prospects and challenges of nanoporous materials obtained from renewable sources used for air purification are discussed.

Advanced ethylene-absorbing and cushioning depending on the 3D porous-structured fruit packaging: Toward polyurethane foam manipulation using zein and soybean oil polyol substrates

Fruits are essential sources of nutrients in our daily diet; however, their spoilage is often intensified by mechanical damage and the ethylene phytohormone, resulting in significant economic losses and exacerbating hunger issues. To address these challenges, this study presented a straightforward in situ synthesis protocol for producing Z/SOPPU foam, a 3D porous-structured fruit packaging. This innovative packaging material offered advanced ethylene-adsorbing and cushioning capabilities achieved through stirring, heating, and standing treatments. The results demonstrated that the Z/SOPPU foam, with its porous structure, served as an excellent packaging material for fruits, maintaining the intact appearance of tomatoes even after being thrown 72 times from a height of 1.5 m. Additionally, it exhibited desirable hydrophobicity (contact angle of 114.31 ± 0.82°), degradability (2.73 ± 0.88 % per 4 weeks), and efficient ethylene adsorption (adsorption rate of 13.2 ± 1.7 mg/m3/h). These remarkable characteristics could be attributed to the unique 3D micron-porous configuration, consisting of soybean oil polyol polyurethane foam for mechanical strain cushioning and zein for enhanced ethylene adsorption efficiency. Overall, this research offers an effective and original approach to the rational design and fabrication of advanced bio-based fruit packaging.

Hyperbranched Polymer Induced Antibacterial Tree-Like Nanofibrous Membrane for High Effective Air Filtration

The air filtration materials with high efficiency, low resistance, and extra antibacterial property are crucial for personal health protection. Herein, a tree-like polyvinylidene fluoride (PVDF) nanofibrous membrane with hierarchical structure (trunk fiber of 447 nm, branched fiber of 24.7 nm) and high filtration capacity is demonstrated. Specifically, 2-hydroxypropyl trimethyl ammonium chloride terminated hyperbranched polymer (HBP-HTC) with near-spherical three-dimensional molecular structure and adjustable terminal positive groups is synthesized as an additive for PVDF electrospinning to enhance the jet splitting and promote the formation of branched ultrafine nanofibers, achieving a coverage rate of branched nanofibers over 90% that is superior than small molecular quaternary ammonium salts. The branched nanofibers network enhances mechanical properties and filtration efficiency (99.995% for 0.26 µm sodium chloride particles) of the PVDF/HBP-HTC membrane, which demonstrates reduced pressure drop (122.4 Pa) and a quality factor up to 0.083 Pa-1 on a 40 µm-thick sample. More importantly, the numerous quaternary ammonium salt groups of HBP-HTC deliver excellent antibacterial properties to the PVDF membranes. Bacterial inhibitive rate of 99.9% against both S. aureus and E. coli is demonstrated in a membrane with 3.0 wt% HBP-HTC. This work provides a new strategy for development of high-efficiency and antibacterial protection products.

Recent developments in nanocellulose-based aerogels as air filters: A review

Today, one of the world's critical environmental issues is air pollution, which is the most important parameter threatening human health and the environment. Synthetic polymers are widely used in industrial air filter production; however, they are incompatible with the environment due to their secondary pollution. Using renewable materials to manufacture air filters is not only environmentally friendly but also essential. Recently, a new generation of biopolymers called cellulose nanofiber (CNF)-based hydrogels have been proposed, with three dimensional (3D) nanofiber networks and unique physical and mechanical properties. CNFs have become a hot research topic for application as air filter materials because they can compete with synthetic nanofibers due to their advantages, such as abundant, renewable, nontoxic, high specific surface area, high reactivity, flexibility, low cost, low density, and network structure formation. The main focus of the current review is the recent progress in the preparation and employment of nanocellulose materials, especially CNF-based hydrogels, to absorb PM and CO2. This study summarizes the preparation methods, modification strategies, fabrications, and further applications of CNF-based aerogels as air filters. Lastly, challenges in the fabrication of CNFs, and trends for future developments are presented.

Nanofibers in Respiratory Masks: An Alternative to Prevent Pathogen Transmission

Recent global outbreak of COVID-19 has raised serious awareness about our abilities to protect ourselves from hazardous pathogens and volatile organic compounds. Evidence suggests that personal protection equipment such as respiratory masks can radically decrease rates of transmission and infections due to contagious pathogens. To increase filtration efficiency without compromising breathability, application of nanofibers in production of respiratory masks have been proposed. The emergence of nanofibers in the industry has since introduced a next generation of respiratory masks that promises improved filtration efficiency and breathability via nanometric pores and thin fiber thickness. In addition, the surface of nanofibers can be functionalized and enhanced to capture specific particles. In addition to conventional techniques such as melt-blown, respiratory masks by nanofibers have provided an opportunity to prevent pathogen transmission. As the surge in global demand for respiratory masks increases, herein, we reviewed recent advancement of nanofibers as an alternative technique to be used in respiratory mask production.

Highly efficient construction of sustainable bacterial cellulose aerogels with boosting PM filter efficiency by tuning functional group

Air pollution has become a major public health concern, attracting considerable attention from researchers working on environmentally friendly and sustainable materials. In this work, bacterial cellulose (BC) derived aerogels were fabricated by the directional ice-templated method and used as filters to remove PM particles. We modified the surface functional groups of BC aerogel with reactive silane precursors, and investigated the interfacial and structural properties of those aerogels. The results show that BC-derived aerogels have excellent compressive elasticity, and their directional growth orientation inside the structure significantly reduced pressure drop. Moreover, the BC-derived filters exhibit an exceptional quantitative removal effect on fine particulate matter, which, in the presence of high concentrations of fine particulate matter, they can achieve a high-efficiency removal standard of 95 %. Meanwhile, the BC-derived aerogels showed superior biodegradation performance in the soil burial test. These results paved the way for BC-derived aerogels development as a great sustainable alternative to treat air pollution.

Biodegradable Electrospun Nanofiber Membranes as Promising Candidates for the Development of Face Masks

Aerosol particles, such as the widespread COVID-19 recently, have posed a great threat to humans. Combat experience has proven that masks can protect against viruses; however, the epidemic in recent years has caused serious environmental pollution from plastic medical supplies, especially masks. Degradable filters are promising candidates to alleviate this problem. Degradable nanofiber filters, which are developed by the electrospinning technique, can achieve superior filtration performance. This review focuses on the basic introduction to air filtration, the general aspects of face masks, and nanofibers. Furthermore, the progress of the state of art degradable electrospun nanofiber filters have been summarized, such as silk fibroin (SF), polylactic acid (PLA), chitosan, cellulose, and zein. Finally, the challenges and future development are highlighted.

Superhydrophobic and highly moisture-resistant PVA@EC composite membrane for air purification

Electrospun fiber membranes have great potential in the field of air filtration because of their high porosity and small pore size. Conventional air filtration membranes are hydrophilic, leading to weak moisture-barrier properties, which hinders their application in high-humidity environments. In this study, eugenol was added to polyvinyl alcohol and ethyl cellulose (EC) for electrospinning and electrospraying, respectively, of superhydrophobic bilayer composite fiber membranes to efficiently filter particulate matter (PM) in air. Owing to its surface microstructure, electrosprayed EC increased the water contact angle of the PVA membrane from 142.8 to 151.1°. More importantly, the composite air-filter membrane showed a low filtration pressure drop (168.1 Pa) and exhibited high filtration efficiencies of 99.74 and 99.77% for PM1.0 and PM2.5, respectively, and their respective quality factors were 0.0351 and 0.0358 Pa-1. At the same time, the filtration performance of the air filtration membrane remained above 99% at high air humidity. This work reports composite membranes that can effectively capture PM of various sizes and thus may provide a reference for the manufacturing of green air filters for high-humidity environments.

Non-Solvent Induced Phase Separation (NIPS) for Fabricating High Filtration Efficiency (FE) Polymeric Membranes for Face Mask and Air Filtration Applications

Protection against airborne viruses has become very relevant since the outbreak of SARS-CoV-2. Nonwoven face masks along with heating, ventilation, and air conditioning (HVAC) filters have been used extensively to reduce infection rates; however, some of these filter materials provide inadequate protection due to insufficient initial filtration efficiency (FE) and FE decrease with time. Flat sheet porous membranes, which have been used extensively to filter waterborne microbes and particulate matter due to their high FE have the potential to filter air pollutants without compromising its FE over time. Therefore, in this study, single layer polysulfone (PSf) membranes were fabricated via non-solvent induced phase separation (NIPS) and were tested for airflow rate, pressure drop and FE. Polyethylene glycol (PEG) and glycerol were employed as pore-forming agents, and the effect of the primary polymer and pore-forming additive molecular weights (MW) on airflow rate and pressure drop were studied at different concentrations. The thermodynamic stability of dope solutions with different MWs of PSf and PEG in N-methylpyrrolidone (NMP) at different concentrations was determined using cloud-point measurements to construct a ternary phase diagram. Surface composition of the fabricated membranes was characterized using contact angle and X-ray photoelectron spectroscopy (XPS), while membrane morphology was characterized by SEM, and tensile strength experiments were performed to analyze the membrane mechanical strength (MS). It was observed that an increase in PSf and PEG molecular weight and concentration increased airflow and decreased pressure drop. PSf60:PEG20:NMP (15:15:70)% w/w showed the highest air flow rate and lowest pressure drop, but at the expense of the mechanical strength, which was improved significantly by attaching the membrane to a 3D-printed polypropylene support. Lastly, the FE values of the membranes were similar to those of double-layer N95 filters and significantly higher than those of single layer of N95, surgical mask and HVAC (MERV 11) filters.

Advances in particulate matter filtration: Materials, performance, and application

Air-borne pollutants in particulate matter (PM) form, produced either physically during industrial processes or certain biological routes, have posed a great threat to human health. Particularly during the current COVID-19 pandemic, effective filtration of the virus is an urgent matter worldwide. In this review, we first introduce some fundamentals about PM, including its source and classification, filtration mechanisms, and evaluation parameters. Advanced filtration materials and their functions are then summarized, among which polymers and MOFs are discussed in detail together with their antibacterial performance. The discussion on the application is divided into end-of-pipe treatment and source control. Finally, we conclude this review with our prospective view on future research in this area.

High-Efficiency Air Filter Media with a Three-Dimensional Network Composed of Core-Shell Zeolitic Imidazolate Framework-8@Tunicate Nanocellulose for PM0.3 Removal

Particulate matter (PM) in air has seriously endangered human health. Especially, PM0.3 can easily enter the lungs and blood through breathing. Herein, an air filter with a three-dimensional (3D) network consisting of core-shell structured fibers was designed by in situ growth of zeolitic imidazolate framework-8 on tunicate nanocellulose/glass fiber composite filter media (ZIF-8@TNC/GF). The filtration performance of the obtained ZIF-8@TNC/GF membranes against sodium chloride particles with the MPPS (most penetrating particle size) was investigated. The air filter media at the optimal ratio of ZIF-8 exhibited an ultrahigh efficiency of 99.998% and a quality factor of 0.0308 Pa^-1 for PM0.3. Further characterizations showed that the ZIF-8@TNC/GF air filter had a hierarchical and rich pore structure, showing a large specific surface area (50.3 m² g^-1). More significantly, compared with the TNC/GF prepared by the dipping method, TNCs changed from the original two-dimensional (2D) nonuniform network to a uniform 3D network after the ZIF-8 was introduced. Moreover, the ZIF-8@TNC fibers with a core-shell structure inhibited the aggregation of nanocellulose. This study will shed light on the fabrication of high-efficiency TNC composite air filter media with fluffy 3D networks.

Building bimodal structures by a wettability difference-driven strategy for high-performance protein air-filters

Building bimodal structures for air-filters is promising to reduce the airflow resistance without sacrificing the filtration efficiency. To do so, multi-jet electrospinning is among the most broadly used methods, yet the interplay between single fibers in electrospinning, which is significant to their morphologies, is overlooked. In this study, we report a wettability difference-driven strategy to fabricate a bimodal protein fabric with superior filtration performance. We surprisingly find that only by co-spinning of two proteins, zein and gelatin, with different wettability between them, a drastic change of fiber diameters is spontaneously achieved. The generated protein-blend fabric possesses bimodally distributed diameters of 270 nm for gelatin fibers and of 1.12 µm for zein fibers; both pure protein fabrics via single-jet electrospinning have diameters unimodally distributed in the range of 500-700 nm. The bimodal protein-blend fabric delivers exceptional removal efficiencies of 99.67% for PM_2.5 and 98.80% for PM_0.3, yielding an ultra-low airflow resistance of 38 Pa. The PM_2.5 removal efficiency retains to be 96.04% after filtering 1000 L polluted air, indicating a good long-term performance. This study brings about a new insight into fabrication of bimodal structures using multi-jet electrospinning method and promotes the development of natural products for broad applications.

Super-hydrophobic Cellulose Nanofiber Air Filter with Highly Efficient Filtration and Humidity Resistance

High-air humidity, especially condensation into droplets under the influence of temperature, can pose a serious threat to air purification filters. This report introduces the use of methyltrimethoxysilane (MTMS) for the silanization hydrophobic modification of cellulose nanofibers (CNFs) and obtains an air filter with super-hydrophobicity (CA = 152.4°) and high-efficiency filtration of particulate matter (PM) through the freeze-drying technology. The antihumidity performance of CNFs filters that undergo hydrophobic modification in high-humidity air is improved. Especially in the case of high-humidity air forming condensed water droplets, the increase in the rate of filtration resistance of the hydrophobically modified CNFs filter is much lower than that of the unmodified filter. In addition, the water-vapor-transmission rate of the hydrophobically modified filter is improved. More importantly, adding MTMS can regulate the porous structure of CNFs filters and improve the filtration performance. The specific surface area and the porosity of the filter are 26.54 m²/g and 99.21%, respectively, and the filtering effects of PM_1.0 and PM_2.5 reach 99.31 and 99.75%, respectively, while a low-filtration resistance (42 Pa) and a quality factor of up to 0.122 Pa^-1 are achieved. This work has improved the application potential of high-performance air-purification devices to remove particulate pollution and may provide useful insights to design next-generation air filters suitable for application in high-air humidity.

Multistructured Electrospun Nanofibers for Air Filtration: A Review

Air filtration materials (AFMs) have gradually become a research hotspot on account of the increasing attention paid to the global air quality problem. However, most AFMs cannot balance the contradiction between high filtration efficiency and low pressure drop. Electrospinning nanofibers have a large surface area to volume ratio, an adjustable porous structure, and a simple preparation process that make them an appropriate candidate for filtration materials. Therefore, electrospun nanofibers have attracted increased attention in air filtration applications. In this paper, first, the preparation methods of high-performance electrospun air filtration membranes (EAFMs) and the typical surface structures and filtration principles of electrospun fibers for air filtration are reviewed. Second, the research progress of EAFMs with multistructures, including nanoprotrusion, wrinkled, porous, branched, hollow, core-shell, ribbon, beaded, nets structure, and the application of these nanofibers in air filtration are summarized. Finally, challenges with the fabrication of EAFMs, limitations of their use, and trends for future developments are presented.

Natural Silk Nanofibril Aerogels with Distinctive Filtration Capacity and Heat-Retention Performance

Nanofibrous aerogels have been extensively developed as multifunctional substrates in a wide range of fields. Natural silk nanofibrils (SNFs) are an appealing biopolymer due to their natural abundance, mechanical toughness, biodegradability, and excellent biocompatibility. However, fabricating 3D SNF materials with mechanical flexibility remains a challenge. Herein, SNF-based aerogels with controlled structures and well mechanical resilience were prepared. SNFs were extracted from silkworm silks by mechanical disintegration based on an all-aqueous system. The nanofibrils network and hierarchical cellular structure of the aerogels were tuned by the assembly of SNFs and foreign poly(vinyl alcohol) (PVA). The SNF aerogels exhibited an ultralow density (as low as 2.0 mg·cm^-3) and well mechanical properties with a structure allowing for large deformations. These SNF aerogels demonstrated a reversible compression and stress retention after 100 cycles of compression. Furthermore, the resulting aerogels were used for air filtration and showed efficient filtration performance with a high dust-holding capacity and low resistance. Moreover, an extremely low thermal conductivity of 0.028 W·(m·K)^-1 was achieved by the aerogel, showing its potential for use in heat-retention applications. This study provides a useful strategy for exploring the use of natural silks in 3D aerogels and offers options for developing filtration materials and ultralight heat-retention materials.

Transition metal oxide and chalcogenide-based nanomaterials for antibacterial activities: an overview

A new battle line is drawn where antibiotic misuse and mismanagement have made treatment of bacterial infection a thorny issue. It is highly desirable to develop active antibacterial materials for bacterial control and destruction without drug resistance. A large amount of effort has been devoted to transition metal oxide and chalcogenide (TMO&C) nanomaterials as possible candidates owing to their unconventional physiochemical, electronic and optical properties and feasibility of functional architecture assembly. This review expounds multiple TMO&C-based strategies to combat pathogens, opening up new possibilities for the design of simple, yet highly effective systems that are crucial for antimicrobial treatment. A special emphasis is placed on the multiple mechanisms of these nanoagents, including mechanical rupture, photocatalytic/photothermal activity, Fenton-type reaction, nanozyme-assisted effect, released metal ions and the synergistic action of TMO&C in combination with other antibacterial agents. The applications of TMO&C nanomaterials mostly in air/water purification and wound healing along with their bactericidal activities and mechanisms are also described. Finally, the contemporary challenges and trends in the development of TMO&C-based antibacterial strategies are proposed.

Hierarchically Structured Nanocellulose-Implanted Air Filters for High-Efficiency Particulate Matter Removal

Fine particulate matter (PM) air pollution has increasingly become a global problem; thus, high-performance air filtration materials are in great demand. Herein, we first prepared a biodegradable hierarchically structured nanocellulose-implanted air filter with a high filtration capacity using a freeze-drying technique. In this hierarchically structured air filter, porous structures of corrugated paper and cellulose nanofibrils (CNFs) were used as a frame and functional fillers, respectively. The self-assembled structure of the CNF fillers could be controlled by changing the freezing temperature, CNF sizes, concentrations, and base weights. Only the CNFs with a smaller size and concentration of 0.05 wt % were able to self-assemble to well-dispersed fibril networks. With constant optimization of conditions, when the base weight went up to only 0.25 g/m², the coverage of the corrugated paper fibers with CNF networks became perfect, and a high efficiency of 94.6% for PM0.3 removal was achieved, while maintaining a relatively low pressure drop of 174.2 Pa. All of the raw materials we used are biodegradable, nonpetroleum-based materials, contributing to sustainable development. We believe that such excellent biodegradable high-performance cellulose-based air filtration materials will provide a new direction for the application of nanocellulose in air filtration.

Tug-of-War-Inspired Bio-Based Air Filters with Advanced Filtration Performance

Integrating nanostructured active materials, antimicrobial components, and rational porous structures is one of the promising approaches for simultaneously boosting removal efficiency, antimicrobial capacity, mechanical property, hydrophobic performance, and air permeability of air filters. However, realizing these performances of an air filter still remains a big challenge. Herein, a multifunctional air filter zNFs-Ag@PT, which is composed of a unique substrate prepared from Ag nanoparticles (AgNPs)-paper towel (PT) microfibers and an upper layer formed from aligned zein nanofibers (zNFs) inspired by a "tug-of-war" repulsion force, is reported. The Ag@PT substrate is fabricated via in situ reduction; and zNFs are prepared by electrospinning a well-prepared zein Pickering emulsion onto a specially designed collector. The innovative collector is a partially conductive design composed of an insulative middle section and two conductive ends. It is demonstrated that the introduction of AgNPs not only endows the zNFs-Ag@PT filter with an effective antimicrobial activity but also provides the substrate with an anisotropic electric field to achieve stretched and aligned zein fibers forming thinner nanofibers than that without AgNPs. As a result, the filtration performances of a zNFs-Ag@PT filter are enhanced. This study initiates an effective way to fabricate bio-based multifunctional air filters with antimicrobial and filtration performances via combining nano- and biotechnology.

A Bimodal Protein Fabric Enabled via In Situ Diffusion for High-Performance Air Filtration

Design and fabrication of bimodal structures are essential for successful development of advanced air filters with ultralow airflow resistance. To realize this goal, simplified processing procedures are necessary for meeting the practical needs. Here, a bimodal protein fabric with high-performance air filtration, and effectively lowered airflow resistance is reported. The various functional groups of proteins provide versatile interactions with pollutants. By utilizing a novel and cost-effective "cross-axial" configuration with an optimized condition (75° of contacting angle between solution nozzle and cospinning solvent nozzle), the diffusion in Taylor cone is in situ controlled, which results in the successful production of bimodal protein fabric. The bimodal protein fabric (16.7 g/m² areal density) is demonstrated to show excellent filtration performance for removing particulate matter (PM) pollutants and only causes 17.1 Pa air pressure drop. The study of multilayered protein fabric air filters shows a further improvement in filtration performance of removing 97% of PM_0.3 and 99% of PM_2.5 with a low airflow resistance (34.9 Pa). More importantly, the four-layered bimodal protein fabric shows an exceptional long-term performance and maintains a high removal efficiency in the humid environment. This study presents an effective and viable strategy for fabricating bimodal fibrous materials for advanced air filtration.

Oleogel Films Through the Pickering Effect of Bacterial Cellulose Nanofibrils Featuring Interfacial Network Stabilization

As bio-based food packaging materials promise a more sustainable future, this work fabricated edible oleofilms by casting beeswax-in-water Pickering emulsions, which were formed by the physical hybrid particles of bacterial cellulose nanofibrils (BCNFs) and carboxymethyl chitosan (CCS) (BC/CCS). The emulsion droplet size was varied from 4 to 9 μm, and the emulsion index (EI) was all up to 100%. The obtained emulsions exhibited excellent long-term stability, and there was no change in the EI (100%) after the storage of the emulsion for 3 months. Moreover, the environmental temperature had almost no impact on the droplet size and EI of the emulsion. The mechanical properties of the oleofilms were significantly improved by enhancing the content of BC/CCS. There was also a visual reduction in the water vapor permeability (WVP) value, which was lower than 1.1 × 10^-7 g·m^-1·h^-1·Pa^-1. Furthermore, the obtained oleofilms exhibited a notable improvement in surface hydrophobicity, and surprisingly, it could be easily redispersed into water to recover back to the emulsion state without additional high energy mixing. This suggested that this edible oleofilm was prepared by a fully green method by casting Pickering emulsions stabilized by BC/CCS and could extend its application for the development of food-grade coating materials.