Separation Mechanism and Construction of Surfaces with Special Wettability for Oil/Water Separation

Photocatalytic PAN Nanofibrous Membrane through Anchoring a Nanoflower-Branched CoAl-LDH@PANI Heterojunction for Organic Hazards Degradation and Oil-Containing Emulsified Wastewater Separation

The synergistic treatment of oily wastewater containing organic hazards and emulsified oils remains a big challenge for membrane separation technology. Herein, the photocatalytic membrane, which combined the physical barrier and catalytic oxidation-driven degradation functionality, was fabricated via anchoring a nanoflower-branched CoAl-LDH@PANI Z-scheme heterojunction onto a porous polyacrylonitrile mat and using tannic acid as an adhesive. The assembly of such a Z-scheme heterojunction offered the superior photocatalytic degradation performance of soluble dyes and tetracycline (up to 94.3%) to the membrane with the improved photocatalytic activity of 2.33 times compared with the CoAl-LDH@pPAN membrane. Quenching experiments suggested that the •O2- was the most reactive oxygen species in the catalytic reaction system of the composite membrane. The greatly enhanced photocatalytic activity was attributed to the effective inhibition of photogenerated hole-electron combination using PANI as a carrier, with charge transferring from LDH to PANI. The possible photocatalytic degradation mechanism was proposed based on VB-XPS, electron spin resonance spectroscopy, and DRS technologies, which was confirmed by density functional theory calculation. Meanwhile, benefiting from the superhydrophilic/oleophobic feature and low oil adhesion, the membrane exhibited high permeability for isooctane emulsion (3990.39 L·m-2·h-1), high structure stability, and satisfactory cycling performance. This work provided a strategy to develop superwetting and photocatalytic composite membranes for treating complex multicomponent pollutants in the chemical industry.

Intertwisted superhydrophilic and superhydrophobic collagen fibers enabled anti-fouling high-performance separation of emulsion wastewater

Oil-contaminated wastewater has been one of the most concerned environmental issues. Superwetting materials-enabled remediation of oil contamination in wastewater faces the critical challenge of fouling problems due to the formation of intercepted phase. Herein, high-performance separation of emulsions wastewater was accomplished by developing collagen fibers (CFs)-derived water-oil dual-channels that were comprised of intertwisted superhydrophilic and superhydrophobic CFs. The dual-channels relied on the superhydrophilic CFs to accomplish efficient demulsifying, which played the role as water-channel to enable fast transportation of water, while the superhydrophobic CFs served as the oil-transport channel to permit oil transportation. The mutual repellency between water-channel and oil-channel was essential to guarantee the stability of established dual-channels. The unique dual-channel separation mechanism fundamentally resolved the intercepted phase-caused fouling problem frequently engaged by the superwetting materials that provided single-channel separation capability. Long-lasting (1440 min) anti-fouling separations were achieved by the superwetting CFs-derived dual-channels with separation efficiency high up to 99.99%, and more than 4-fold of stable separation flux as compared with that of superhydrophilic CFs with single-channel separation capability. Our investigations demonstrated a novel strategy by using superwetting CFs to develop water-oil dual-channels for achieving high-performance anti-fouling separation of emulsions wastewater. ENVIRONMENTAL IMPLICATION: Industrial processes discard a large amount of emulsion wastewater, which seriously imperils the aquatic ecosystem. This work demonstrated a conceptual-new strategy to achieve effective remediation of emulsion wastewater via the water-oil dual-channels established by the intertwisted superhydrophilic and superhydrophobic collagen fibers (CFs). The superhydrophilic CFs enabled efficient demulsification of emulsions and played the role of water-channel for the rapid transportation of water, while the superhydrophobic CFs worked as oil-channel to permit the efficient transportation of oil pollutants. Consequently, the long-term (1440 min) anti-fouling high-performance separation of emulsion wastewater was achieved.

Hydrogel Coated Mesh with Controlled Flux for Oil/Water Separation

Superwetting surfaces are often applied in oil/water separation. Hydrogels have been widely prepared as superhydrophilic/underwater superoleophobic materials for oil/water separation since they are naturally hydrophilic. Hydrogels usually need to be combined with porous substrates such as stainless steel mesh (SSM) due to their poor mechanical properties. However, it is usually inevitable that the pores of the substrate are clogged during the actual preparation process, leading to a significant decrease in the flux, which limits its effective application. In this study, acrylic acid (AA), chitosan (CS) and modified silica were utilized to form a layer of dual-network PAA/CS@SiO2 hydrogel by photopolymerization on SSM, followed by a simple and novel ultrasonic-assisted pore-making method to generate numerous pores in situ on the surface of the hydrogel-coated mesh, which led to an increase in water flux from 0 to 70,000 L m-2 h-1 without decreasing the separation efficiency. After 100 separations of a mixture of n-hexane and water, the flux was still higher than 50,000 L m-2 h-1 with a separation efficiency above 99%, which is superior to most of hydrogel-coated meshes reported so far. Moreover, the prepared PAA/CS@SiO2 hydrogel-coated mesh also has good environmental stability, low swelling, and self-cleaning properties. We believe that the strategy of this study will provide a simple new perspective when hydrogels block the substrate pores, resulting in low water flux.

Double-drying 3D lamellar-structured aerogel membrane for efficient oil-water separation and long-lasting antibacterial activity

Conventional oil-water separation membranes are difficult to establish a trade-off between membrane flux and separation efficiency, and often result in serious secondary contamination due to their fouling issue and non-degradability. Herein, a double drying strategy was introduced through a combination of oven-drying and freeze-drying to create a super-wettable and eco-friendly oil-water separating aerogel membrane (TMAdf). Due to the regular nacre-like structures developed in the drying process and the pores formed by freeze-drying, TMAdf aerogel membrane finally develops regularly arranged porous structures. In addition, the aerogel membrane possesses excellent underwater superoleophobicity with a contact angle above 168° and antifouling properties. TMAdf aerogel membrane can effectively separate different kinds of oil-water mixtures and highly emulsified oil-water dispersions under gravity alone, achieving exceptionally high flux (3693 L·m-2·h-1) and efficiency (99 %), while being recyclable. The aerogel membrane also displays stability and universality, making it effective in removing oil droplets from water in corrosive environments such as acids, salts and alkalis. Furthermore, TMAdf aerogel membrane shows long-lasting antibacterial properties (photothermal sterilization up to 6 times) and biodegradability (completely degraded after 50 days in soil). This study presents new ideas and insights for the fabrication of multifunctional membranes for oil-water separation.

Micropatterned superhydrophobic meshes coated with low-cost carbon nanoparticles for efficient oil/water separation

Superhydrophobic and superoleophilic meshes have gained considerable attention in oil/water separation in recent years. To fabricate such meshes, surface roughness features can be introduced, and the surface free energy can be lowered, preferably, by utilizing low cost, safe, and readily available materials. Herein, we report a novel approach for fabricating a superhydrophobic copper mesh using low-cost carbon nanoparticles embedded within surface micropatterns. To create the micropatterns, a femtosecond laser was employed. The fabricated mesh exhibited a water contact angle of 168.9° and a roll-off angle of only 5.9°. Additionally, the mesh was highly durable and effectively retained its superhydrophobicity during water jet impact and tape-peeling tests. After 50 cycles of the water jet impact test and 5 cycles of the tape-peeling test, the water contact angle reduced by only 0.3° and 2.3°, respectively. When tested for separating n-hexane/water mixtures, the mesh exhibited a separation efficiency of up to 98%. The separation efficiency remained essentially constant after 10 cycles of n-hexane/water separation. It was observed that the surface micropatterns played a significant role in achieving superhydrophobicity and imparting high durability to the mesh. Meshes lacking these laser-induced micropatterns showed higher wettability, lower durability, and decreased separation performance with repeated use.

Antigravity Autonomous Superwettable Pumps for Spontaneous Separation of Oil-Water Emulsions

Oil-water separation based on superwettable materials offers a promising way for the treatment of oil-water mixtures and emulsions. Nevertheless, such separation techniques often require complex devices and external energy input. Therefore, it remains a great challenge to separate oil-water mixtures and emulsions through an energy-efficient, economical, and sustainable way. Here, a novel approach demonstrating the successful separation of oil-water emulsions using antigravity-driven autonomous superwettable pumps is presented. By transitioning from traditional gravity-driven to antigravity-driven separation, the study showcases the unprecedented success in purifying oil/water from emulsions by capillary/siphon-driven superwettable autonomous pumps. These pumps, composed of self-organized interconnected channels formed by the packing of superhydrophobic and superhydrophilic sand particles, exhibit outstanding separation flux, efficiency, and recyclability. The findings of this study not only open up a new avenue for oil-water emulsion separation but also hold promise for profound impacts in the field.

Supercritical CO2 extrusion foaming of highly open-cell poly(lactic acid) foam with superior oil adsorption performance

Addressing marine oil spills and industrial water pollution necessitates the development of eco-efficient oil-absorbing materials. With increasing concern for the environment, there is a consensus to decrease the use of petroleum-based polymers. Herein, lightweight poly(lactic acid) (PLA) blend foams with varying thermoplastic polyurethane (TPU) content were fabricated via a solvent-free, eco-friendly supercritical carbon dioxide (scCO2) extrusion foaming technology. The incorporation of TPU significantly enhanced the crystallization rate of PLA, with the semi-crystallization time of PT30 and PT50 blends at 105 °C exhibiting a reduction of 77.2 % and 47.9 %, respectively, compared to neat PLA. The resulting foams exhibited an open-cell structure with excellent selective oil adsorption capabilities. Notably, the PT30 foam achieved a remarkable maximum expansion ratio of 36.0, while the PT50 foam attained the highest open-cell content of 96.2 %. The PT50 foam demonstrated an outstanding adsorption capacity, spanning from 4.7 to 18.8 g/g for diverse oils and solvents, with rapid adsorption kinetics, reaching 94.9 % of the equilibrium adsorption capacity for CCl4 within just 1 min. Furthermore, the PT50 foam retained 95.2 % of its adsorption capacity for CCl4 over 10 adsorption-desorption cycles. This study presents a scalable and sustainable approach for large-scale production of high-performance, bio-based foams, facilitating efficient oil-water separation.

Construction of biodegradable superhydrophilic/underwater superoleophobic materials with CNF (cellulose nanofiber) fence-like attached on the surface for efficient oil/water emulsion separation

Superhydrophilic/underwater superoleophobic materials for the separation of oil-water emulsions by filtration have received much attention in order to solve the pollution problem of oil-water emulsion. In this paper, a fence-like structure on the surface of CNF/KGM (Konjac Glucomannan) materials by a simple method using CNF instead of metal nanowires was successfully developed based on the hydrogen bonding of KGM and CNF. The resulted organic CNF/KGM materials surface has outstanding superhydrophilic (WCA = 0°) in air and superoleophobicity (OCA≥151°) in water, which could separate oil-water mixtures with high separation efficiency above 99.14 % under the pressure of the emulsion itself. The material shows good mechanical properties because of the addition of CNF and has outstanding anti-fouling property and reusability. More importantly, the material can be completely biodegraded after buried in soil for 4 weeks since both of KGM and CNF are organic substances. Therefore, it may have a broad application prospect in the separation of oil-water emulsion because of its outstanding separation properties, simply preparation method and biodegradability.

Superhydrophilic PANI/Ag/TA@PVDF Composite Membrane with Antifouling Property for Oil-Water Separation

The current membrane materials used for oil-water separation suffer from low separation efficiency and poor durability, and membrane contamination is also a key issue that must be addressed urgently. In this paper, a superhydrophilic PANI/Ag/TA@PVDF composite membrane with PANI-Ag NPs heterojunction structure was prepared via chelation and reduction of Ag+ by tannic acid (TA) and in situ growth of hydrochloric acid-doped polyaniline (PANI). TA endows the prepared composite membrane with excellent superhydrophilicity and underwater oleophobicity, remarkable oil-water separation capacity (the separation efficiency of more than 97% for soybean oil), and extraordinary antifouling properties. Notably, the range of photodegradation is expanded from UV to visible light by the construction of a Schottky heterostructure between PANI and Ag NPs, the photocatalytic degradation ability of composite membrane for organic pollutants has been improved obviously, and the degradation efficiency for crystal violet (CV) is 97.9%. Considering these merits, the PANI/Ag/TA@PVDF composite membrane provides an effective strategy to overcome the shortcomings of existing membrane materials, presenting enormous potential in the treatment and purification of oily wastewater.

Asymmetric Wettability Janus Mesh via Electrostatic Printing for Selective Oil-Water and Emulsion Separation

Janus mesh with two-sided asymmetric wettability shows high potential for selective oil-water and emulsion separation. However, it remains a challenge to construct Janus mesh structures with good stability and extremely asymmetric wettability. Herein, a novel Janus mesh with asymmetric wettability was structured by two different precursors, polydimethylsiloxane/zinc oxide (PDMS/ZnO) and zinc oxide-polyacrylonitrile/N,N-dimethylformamide (ZnO-PAN/DMF), by electrostatic printing, including electrostatic air spraying and electrostatic spinning. The prepared Janus mesh has special micro-nanostructures on two sides, including PDMS@ZnO and ZnO@PAN. On the basis of gravity, when the placement direction is changed, Janus mesh can effectively separate oil-water mixtures of different densities and surfactant-stabilized oil-water emulsions. Meanwhile, the obtained Janus mesh exhibited good separation efficiency (>96.3%) for various oil-water mixtures, and the flux was up to 2621 ± 30 L m-2 h-1. The Janus mesh was cycled 20 times with no weakening in separation efficiency, indicating satisfactory cycling stability. The Janus mesh displayed good stability under harsh conditions (acidic, alkaline, and high temperature). The Janus mesh can realize low energy input and long-lasting oil-water separation, which has widespread application prospects in intelligent oil-water separation. This top-down electrostatic printing strategy provides a way to construct Janus interface materials with practical applications.

Single-fibre coating and additive manufacturing of multifunctional papers

Paper-based materials with precisely designed wettabilities show great potential for fluid transport control, separation, and sensing. To tune the wettability of paper, paper sheets are usually modified after the paper manufacturing process. This limits the complexity of the local wettability design. We combined the wettability design of the individual fibres with subsequent paper sheet fabrication through either fibre deposition or fibre printing. Using silica-based cellulose fibre functionalization, the wettability of the paper sheets, containing only one specific fibre type, could be gradually tuned from highly hydrophilic to highly hydrophobic, resulting in water exclusion. The development of a silica-functionalized fibre library containing mesoporous or dense silica coatings, as well as silica with varying precursor compositions, further enabled the variation of the paper wettability and fluid flow. By combining this fibre library with the paper fabrication process by (i) fibre deposition or (ii) fibre printing, the paper wettability architecture and thus the local fibre composition were adjusted without any further processing steps. This enabled the fabrication of papers with wettability integration, such as a wettability pattern or a Janus paper design, containing wettability gradients along the paper sheet cross section. This asymmetric wettability along all three spatial dimensions enabled side-selective oil-water separation.

Recent advances in membrane technologies applied in oil-water separation

Effective treatment of oily wastewater, which is toxic and harmful and causes serious environmental pollution and health risks, has become an important research field. Membrane separation technology has emerged as a key area of investigation in oil-water separation research due to its high separation efficiency, low costs, and user-friendly operation. This review aims to report on the advances in the research of various types of separation membranes around emulsion permeance, separation efficiency, antifouling efficiency, and stimulus responsiveness. Meanwhile, the challenges encountered in oil-water separation membranes are examined, and potential research avenues are identified.

Roll-to-Roll Manufacturing of Breathable Superhydrophobic Membranes

Self-cleaning and anti-biofouling are both advantages for lotus-leaf-like superhydrophobic surfaces. Methods for creating superhydrophobicity, including chemical bonding low surface energy molecular fragments and constructing surface morphology with protrusions, micropores, and trapped micro airbags by traditional physical strategies, unfortunately, have encountered challenges. They often involve complex synthesis processes, stubborn chemical accumulation, brutal degradation, or infeasible calculation and imprecise modulation in fabricating hierarchical surface roughness. Here, a scalable method to prepare high-quality, breathable superhydrophobic membranes is proposed by developing a successive roll-to-roll laser manufacturing technique, which offers advantages over conventional fabrication approaches in enabling automatically large-scale production and ensuring cost-effectiveness. Nanosecond laser writing and femtosecond laser drilling produce surface microstructures and micropore arrays, respectively, endowing the membrane with superior antiwater capability with hierarchical microstructures forming a barrier and blocking water infiltration. The membrane's breathability is carefully optimized by tailoring micropore arrays to allow for the adequate passage of water vapor while maintaining superhydrophobicity. These membranes combine the benefits of anti-aqueous corrosive liquid behaviors, photothermal effects, thermoplastic properties, and stretchable performances as promising comprehensive materials in diverse scenes.

The treatment of oily wastewater by thermo-responsive calcium alginate capsules immobilized Pseudomonas aeruginosa

A microfluidic strategy of smart calcium alginate (CA) capsules is presented to immobilize Pseudomonas aeruginosa to treat oil slicks effectively. The capsule wall is embedded with poly (N-isopropyl acrylamide) sub-microspheres as thermo-responsive switches. CA capsules, with a diameter of 3.26 mm and a thin wall thickness about 12.8 μm, have satisfying monodispersity, cavity structure, and dense surface structures. The capsules possess excellent encapsulation of bacteria, which are fixed in a restricted space and become more aggregated. It overcomes the disadvantages of a long fermentation production cycle, easy loss of bacteria, and susceptibility to shear effect. The smart CA capsules immobilized with bacteria treat model wastewater containing soybean oil or diesel and display favorable fermentation ability. The capsules can effectively treat oil slicks with high concentration, and it is an economical way for processing oily wastewater. PRACTITIONER POINTS: A thermo-responsive calcium alginate capsule was prepared by microfluidic strategy. Pseudomonas aeruginosa is environmentally friendly in treating oil slicks. The capsules, immobilized bacteria, treat oil slicks effectively. This study provides an economical way for processing different oily water.

Preparation of highly elastic superhydrophobic CNF/Fe3O4 based materials modified in aqueous phase for oil-water separation

Magnetic superhydrophobic materials have broad application prospect in oil-water separation. In this study, a magnetic and superhydrophobic aerogel with lamellar structure was successfully prepared using cellulose nanofibrils (CNF) as the skeleton, Fe3O4 as the magnetic ion, 1H, 1H, 2H, 2H trialkylfluorooctane triethoxysilane (FS) and 3-(2-aminoethyl amino)-propyl trimethoxysilane (AS) as the combined modifier. The prepared aerogel shows lower density (38.63 mg/cm3), excellent magnetic (15.13 emu/g), high elasticity and good oil sorption properties (21 g/g). In addition, FS/AS also exhibits excellent mechanical properties and superhydrophobic ability (water contact angle (WCA) of 151.9 ± 1.4°), as it provides sufficient toughness and low surface energy for the layer-branch structure. It should be noted that the entire preparation process is carried out in the aqueous phase, without the use of any organic solvents, providing a green oil-water separation strategy.

An Eco-Friendly Manner to Prepare Superwetting Melamine Sponges with Switchable Wettability for the Separation of Oil/Water Mixtures and Emulsions

Oil/water separation processes have garnered significant global attention due to the quick growth in industrial development, recurring chemical leakages, and oil spills. Hence, there is a significant demand for the development of inexpensive superwetting materials in an eco-friendly manner to separate oil/water mixtures and emulsions. In this study, a superwetting melamine sponge (SMS) with switchable wettabilities was prepared by modifying melamine sponge (MS) with sodium dodecanoate. The as-prepared SMS exhibited superhydrophobicity, superoleophilicity, underwater superoleophobicity, and underoil superhydrophobicity. The SMS can be utilized in treating both light and heavy oil/water mixtures through the prewetting process. It demonstrated fast permeation fluxes (reaching 108,600 L m-2 h-1 for a light oil/water mixture and 147,700 L m-2 h-1 for a heavy oil/water mixture) and exhibited good separation efficiency (exceeding 99.56%). The compressed SMS was employed in separating surfactant-stabilized water-in-oil emulsions (SWOEs), as well as surfactant-stabilized oil-in-water emulsions (SOWEs), giving high permeation fluxes (reaching 7210 and 5054 L m-2 h-1, respectively). The oil purity for SWOEs' filtrates surpassed 99.98 wt% and the separation efficiencies of SOWEs exceeded 98.84%. Owing to their remarkable capability for separating oil/water mixtures and emulsions, eco-friendly fabrication method, and feasibility for large-scale production, our SMS has a promising potential for practical applications.

Recent advances in hydrophobic nanocellulose aerogels for oil spill applications: A review

In a rapidly growing world, petroleum is used extensively in various industries, and the extraction, processing, and transportation of petroleum generates large amounts of petroleum-containing wastewater. Conventional oil/water separation methodologies are often ineffective and costly. Nanocellulose-based aerogels (NA) have emerged as a possible solution to this problem. However, hydrophobic modification is required for effective use in oil/water separation. This review on materials commonly used in these processes and outlines the requirements for adsorbent materials and methods for creating unique lipophilic surfaces. New trends in hydrophobization methods for NA are also discussed. Additionally, it includes the development of composite nanocellulose aerogels (CNAs) and cellulose based membrane specially developed for oil/water (o/w) separation considering different separation requirements. This analysis also examines how CNAs have evolved by introducing special properties that facilitate oil collection or make the adsorbent recyclable. We also discuss the difficulties in creating effective NAs for these important applications in a changing society, as well as the difficulties in creating oil recovery equipment for oil spill cleanup.

Antibacterial Hydrophilic ZnO Microstructure Film with Underwater Oleophobic and Self-Cleaning Antifouling Properties

Super-hydrophilic and oleophobic functional materials can prevent pollution or adsorption by repelling oil, and have good circulation. However, traditional strategies for preparing these functional materials either use expensive fabrication machines or contain possibly toxic organic polymers, which may prohibit the practical application. The research of multifunctional ZnO microstructures or nanoarrays thin films with super-hydrophilic, antifouling, and antibacterial properties has not been reported yet. Moreover, the exploration of underwater oleophobic and self-cleaning antifouling properties in ZnO micro/nanostructures is still in its infancy. Here, we prepared ZnO microstructured films on fluorine-doped tin oxide substrates (F-ZMF) for the development of advanced self-cleaning type super-hydrophilic and oleophobic materials. With the increase of the accelerators, the average size of the F-ZMF microstructures decreased. The F-ZMF shows excellent self-cleaning performance and hydrophilic (water contact angle ≤ 10°) and oleophobic characteristics in the underwater antifouling experiment. Under a dark condition, F-ZMF-4 showed good antibacterial effects against Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli) with inhibition rates of 99.1% and 99.9%, respectively. This study broadens the application scope of ZnO-based material and provides a novel prospect for the development of self-cleaning super-hydrophilic and oleophobic materials.

Sugarcane-based superhydrophilic and underwater superoleophobic membrane for efficient oil-in-water emulsions separation

The development of ecological, low cost, easy preparation, especially high performance materials for emulsions separation is of great importance due to the rise in pollution of oil-water emulsions from industrial production and domestic waste. Straws as agricultural wastes, including plenty of hydrophilic groups and multi-level pore structures, can be prepared as biomass membranes for oil-water emulsion separation. Herein, a novel super-hydrophilic sugarcane-based (SHS) membrane was prepared using a facile and eco-friendly method including chemical treatment and freeze-drying. The as-prepared SHS membrane has unique wettabilities due to the hydrophilic property of the internal cellulose and the micro-nano pores, including superhydrophilicity (water contact angle of 0°) and underwater superoleophobicity (underwater oil contact angles of over 150°). The SHS membrane has good durability and stability against ultraviolet (UV) irradiation, corrosion by acids and alkalis, mechanical abrasion and especially mould adhesion. Importantly, the SHS membrane can be used for separation of various oil-in-water emulsions, and exhibits excellent separation performances such as high separation efficiency (> 99 %) and good separation flux (above 891 L m-2 h-1 bar-1). The SHS membrane also exhibits excellent recyclability over 10 continuous separation cycles. Furthermore, the SHS membrane can be utilized to selectively absorb water from oils as a water absorbent material. Hence, SHS membrane is a promising and practical material for applications in treatment of wastewater containing oil-water emulsions.

Fully biobased hydrogel based on chitosan and tannic acid coated cotton fabric for underwater superoleophobicity and efficient oil/water separation

Underwater superoleophobic (UWSO) materials have garnered significant attention in separating oil/water mixtures. But, the majority of these materials are made from non-degradable and non-renewable raw materials, polluting the environment and wasting scarce resources while using them. Against this backdrop, this study aimed to fabricate an environmental-friendly UWSO textile using biobased materials. To achieve this, hydrogel consisting of chitosan (CS) and poly(tannic acid) (PTA) were formed and coated on cotton fabric (CTF) via dip-coating followed by oxidative polymerization. CS&PTA hydrogel endowed the CTF with a rough surface and high surface energy, leading to an UWSO CTF with an underwater oil contact angle as high as 166.84°. The CS&PTA/CTF had excellent separation capability toward various oil/water mixtures, showing separation efficiency above 99.84 % and water flux higher than 23, 999 L m-2 h-1. Moreover, CS&PTA/CTF possessed excellent mechanical and environmental stability with underwater superoleophobicity unchanged after sandpaper friction, ultrasonication, organic solvents, NaCl (m/v, 30 %) solution, and acid/base solution immersion, due to the strong interaction between the hydrogel and cotton fabric generated by the mussel-inspired adhesion owing to the presence of PTA. The fully biobased UWSO CTF exhibits great promising to be an alternative to traditional superwetting materials for separation of oil/water mixtures.

Superwettable cellulose acetate-based nanofiber membrane with spider-web structure for highly efficient oily water purification

Electrospinning nanofibers membrane has received much attention to remove the insoluble oil from the sewage, while the poor mechanical strength and low oil/water separation efficiency of membranes limit their practical application. Here, we prepared a superwettable deacetylated cellulose acetate (d-CA)-based electrospinning nanofibers membrane simply dipped by bacterial cellulose (BC) and cross-linked with citric acid (CCA) to construct the spider-web structure spontaneously. Compared with the pristine d-CA membrane, the obtained d-CA/BC@CCA membrane exhibits the remarkable oil/water separation performance. The flux and separation efficiency of n-hexane/water emulsion without (SFE) and with (SSE) emulsifier for d-CA/BC@CCA membrane are 9364 L·m-2·h-1·bar-1, 98.34 % and 5479 L·m-2·h-1·bar-1, 99.39 %, respectively, which are mainly attributed to the improved hydrophilicity of its surface and the decreased pore sizes caused by the unique spider-web structure. In addition, d-CA/BC@CCA membrane also possesses the outstanding mechanical properties, the better cycle stability, as well as the excellent durability. This study provides a novel strategy for the construction of the high-performance oil/water separation membrane.

Superhydrophilic and Underwater Superoleophobic Copper Mesh Coated with Bamboo Cellulose Hydrogel for Efficient Oil/Water Separation

Super-wetting interface materials have shown great potential for applications in oil-water separation. Hydrogel-based materials, in particular, have been extensively studied for separating water from oily wastewater due to their unique hydrophilicity and excellent anti-oil effect. In this study, a superhydrophilic and underwater superoleophobic bamboo cellulose hydrogel-coated mesh was fabricated using a feasible and eco-friendly dip-coating method. The process involved dissolving bamboo cellulose in a green alkaline/urea aqueous solvent system, followed by regeneration in ethanol solvent, without the addition of surface modifiers. The resulting membrane exhibited excellent special wettability, with superhydrophilicity and underwater superoleophobicity, enabling oil-water separation through a gravity-driven "water-removing" mode. The super-wetting composite membrane demonstrated a high separation efficiency of higher than 98% and a permeate flux of up to 9168 L·m-2·h-1 for numerous oil/water mixtures. It also maintained a separation efficiency of >95% even after 10 cycles of separation, indicating its long-term stability. This study presents a green, simple, cost-effective, and environmentally friendly approach for fabricating superhydrophilic surfaces to achieve oil-water separation. It also highlights the potential of bamboo-based materials in the field of oil-water separation.

CdO-Nanografted Superhydrophobic Hybrid Polymer Composite-Coated Cotton Fabrics for Self-Cleaning and Oil/Water Separation Applications

The current study presents a simple and cost-competitive method for the development of high-performance superhydrophobic and superoleophilic cotton fabrics coated with cadmium oxide/cerotic acid (CdO/CE)-polycaprolactone (PCL)- and cadmium oxide/stearic acid (CdO/ST)-polycaprolactone-grafted hybrid composites. X-ray powder diffraction, scanning electron microscopy, and Fourier transform infrared spectroscopy are used to characterize the CdO/CE-PCL and CdO/ST-PCL and polycaprolactone-modified cotton fabrics. Using an optical contact angle meter, the wetting behavior of corrosive liquids such as coffee, milk, tea, water dyed with methylene blue, strong acids (HCl), strong alkali (NaOH), and saturated salt solution (NaCl) on the CdO-CE/ST/PCL-modified cotton fabrics is assessed as well as the durability of CdO-CE/ST/PCL-modified cotton fabrics in corrosive liquids. Data obtained from the oil-water separation experiment indicate remarkable separation efficiency with oil purity values of ≥99.97 wt %, and high permeation flux values of up to 11,700 ± 300 L m-2 h-1 are observed for surfactant-stabilized water-in-oil emulsions via a gravity-driven technique. From the data obtained, it is concluded that the nano-CdO-grafted superhydrophobic hybrid polymer composite-coated cotton fabrics (CdO-ST/(CE)/PCL/CFs) can be utilized for self-cleaning and oil/water separation applications.

Compressible Separator and Catalyst for Simultaneous Separation and Purification of Emulsions and Aqueous Pollutants

Oily wastewater, a global environmental concern, demands efficient oil/water separation and pollutant removal. Our compressible separator and catalyst (CSC) balls, prepared through sponge etching and metal nanoparticle synthesis, exhibited efficient degradation of dyes of varying sizes, spanning a molecular weight range from 139 to 696 g/mol during the oil/water separation. Control over the distance between catalysts was achieved by incorporating Ag-Pt-Pd catalysts into the sponge skeleton and by adjusting the compression rates. The dispersion of the catalysts improved degradation efficiency for larger dyes, while concentrating the catalysts proved to be more effective for the smaller ones. By optimizing the compression rates of CSC balls, we successfully achieved the effective removal of emulsions of different sizes and precise control of flux. Our CSC ball-loaded system offers efficient and versatile solutions for concurrent separation and purification of emulsions and pollutants with potential environmental benefits.

Superhydrophobic Thermoplastic Polyurethane Foam Fabricated by Phase Separation and Silica Coating for Oil-Water Separation

Oil spills and the presence of oily wastewater have resulted in substantial ecological damage. Superhydrophobic polymer foam with selectivity and adsorption capacity is a promising candidate for efficient oil-water separation. In this study, a method that combines phase separation and silica coating to produce superhydrophobic thermoplastic polyurethane (TPU) foam is proposed. The TPU foam demonstrates superhydrophobicity with a water contact angle of 155.62°, and exhibits a maximum saturated adsorption capacity of 54.11 g g-1 . Furthermore, the foam can be utilized as a filter for oil-water separation, maintaining its filtration efficiency (41.2 m3  m2  h-1 ) even after ten filtration cycles.

Biomimetic materials in oil/water separation: Focusing on switchable wettabilities and applications

Clean water resources are crucial for human society, as the leakage and discharge of oily wastewater not only harm the economy but also disrupt our living environment. Therefore, there is an urgent need for efficient oil-water separation technology. Surfaces with switchable superwetting behavior have garnered significant attention due to their importance in both fundamental research and practical applications. This review introduces the fundamental principles of wettability in the oil-water separation process, the basic theory of switchable wettability, and the mechanisms involved in oil-water separation. Subsequently, the review discusses the research progress, challenges, and issues associated with three conventional types of special wettability materials: superhydrophobic/superoleophilic materials, superhydrophilic/superoleophobic materials, and superhydrophilic/underwater superoleophobic materials. Most importantly, it provides a detailed exploration of recent advancements in switchable wettability smart materials, which combine elements of traditional special wettability materials. These include stimulus-responsive smart materials, pre-wetting-induced materials, and Janus materials. The discussion covers key response factors, detailed examples of representative works, design concepts, and fabrication strategies. Finally, the review offers a comprehensive summary of switchable superwetting smart materials, encompassing their advantages and disadvantages, persistent challenges, and future prospects.

"Biomass to Membrane": Sulfonated Kraft Lignin/PCL Superhydrophilic Electrospun Membrane for Gravity-Driven Oil-in-Water Emulsion Separation

Biobased membranes made with green solvents have numerous advantages in the water purification industry; however, their long-term use is impeded by severe membrane fouling and low structural stability. Herein, we proposed a facile and green approach to fabricate an eco-friendly and biodegradable electrospun membrane by simply blending polycaprolactone (PCL) with sulfonated kraft lignin (SKL) in a green solvent (i.e., acetic acid) without needing any additional post-treatment. We investigated the influence of SKL content on the surface morphology, chemical composition, and mechanical properties of the electrospun membrane. The SKL-modified membranes (L-5 and L-10) showed superhydrophilicity and underwater superoleophobicity with a water contact angle (WCA) of 0° (<3 s) and an underwater-oil contact angle (UWOCA) over 150° due to the combined effect of surface roughness and hydrophilic chemical functionality. Furthermore, the as-prepared membranes demonstrated excellent pure water flux of 800-900 LMH and an emulsion flux of 170-480 LMH during the gravity-driven filtration of three surfactant-stabilized oil-in-water emulsions, namely, mineral oil/water, gasoline/water, and n-hexadecane/water emulsions. In addition, these membranes exhibited superior antioil-fouling performance with excellent separation efficiency (97-99%) and a high flux recovery ratio (>98%). The 10 wt % SKL-incorporated membrane (L-10) also showed consistent separation performance after 10 cyclic tests, indicating its excellent reusability and recyclability. Furthermore, the stability of the membrane under harsh pH conditions was also evaluated and proved to be robust enough to maintain its wettability in a wide pH range (pH 1-10).

Advancing hyper-crosslinked materials with high efficiency and reusability for oil spill response

Developing materials with high efficiency for recovering oil to mitigate the environmental impact of oil spills has always been a challenging task. A commercial melamine formaldehyde sponge was coated with an optimised superhydrophobic/superoleophilic hyper-crosslinked polymer and applied to the removal of crude oil from oil-in-water emulsions for the improvement of oil spill clean-up processes. The high surface area, porosity, hydrophobicity, and selectivity of oil over water made the hyper-crosslinked polymer coated sponge (HPCS) an ideal sorbent for efficient oil/water separation. The system was able to strip crude oil from water emulsions of 1000 ppm to a negligible level of 2 ppm oil with minimal amounts of the HPCS material. More importantly, the HPCS material could be reused via a simple mechanical compression process, and the uptake capacity was retained over ten cycles. For five cycles of oil adsorption/mechanical compression the HPCS was able to provide water filtrate with oil concentrations of under 15 ppm. This is an effective and economical recovery system, removing the need for consistent solvent washing and drying processes. These results suggest that the HPCS is a promising material for oil/water separation and recovery under challenging conditions.

Multifunctional fully biobased aerogels for water remediation: Applications for dye and heavy metal adsorption and oil/water separation

Water ecosystem contamination from industrial pollutants is an emerging threat to both humans and native species, making it a point of global concern. In this work, fully biobased aerogels (FBAs) were developed by using low-cost cellulose filament (CF), chitosan (CS), citric acid (CA), and a simple and scalable approach, for water remediation applications. The FBAs displayed superior mechanical properties (up to ∼65 kPa m³ kg^-1 specific Young's modulus and ∼111 kJ/m³ energy absorption) due to CA acting as a covalent crosslinker in addition to the natural hydrogen bonding and electrostatic interactions between CF and CS. The addition of CS and CA increased the variety of functional groups (carboxylic acid, hydroxyl and amines) on the materials' surface, resulting in super-high dye and heavy metal adsorption capacities (619 mg/g and 206 mg/g for methylene blue and copper, respectively). Further modification of FBAs with a simple approach using methyltrimethoxysilane endowed aerogel oleophilic and hydrophobic properties. The developed FBAs showed a fast performance in water and oil/organic solvents separation with more than 96% efficiency. Besides, the FBA sorbents could be regenerated and reused for multiple cycles without any significant impact on their performance. Moreover, thanks to the presence of amine groups by addition of CS, FBAs also displayed antibacterial properties by preventing the growth of Escherichia coli on their surface. This work demonstrates the preparation of FBAs from abundant, sustainable, and inexpensive natural resources for applications in wastewater purification.

Superhydrophobic/Superoleophilic PDMS/SiO2 Aerogel Fabric Gathering Device for Self-Driven Collection of Floating Viscous Oil

The persistent challenge of removing viscous oil on water surfaces continues to pose a major concern and requires immediate attention. Here, a novel solution has been introduced in the form of a superhydrophobic/superoleophilic PDMS/SiO₂ aerogel fabric gathering device (SFGD). The SFGD is based on the adhesive and kinematic viscosity properties of oil, enabling self-driven collection of floating oil on the water surface. The SFGD is able to spontaneously capture the floating oil, selectively filter it, and sustainably collect it into its porous fabric interior through the synergistic effects of surface tension, gravity, and liquid pressure. This eliminates the need for auxiliary operations such as pumping, pouring, or squeezing. The SFGD demonstrates exceptional average recovery efficiencies of 94% for oils with viscosities ranging from 10 to 1000 mPa·s at room temperature, including dimethylsilicone oil, soybean oil, and machine oil. With its facile design, ease of fabrication, high recovery efficiency, excellent reclaiming capabilities, and scalability for multiple oil mixtures, the SFGD represents a significant advancement in the separation of immiscible oil/water mixtures of various viscosities and brings the separation process one step closer to practical application.

Constructing a highly tough, durable, and renewable flexible filter by epitaxial growth of a glass fiber fabric for high flux and superefficient oil-water separation

The separation and purification of complex and stable stubborn oily sewage is extremely challenging. To respond to this challenge, we developed a powerful flexible filter with ultrahigh strength, durability, flux, separation efficiency, and a multiobjective separation function based on a universal epitaxial growth process of glass fiber fabric (Gf). The underwater oil contact angle (UOCA) of the silicate@Gf (MgSi@Gf) filter is 156.3°, so it can achieve both an ultrahigh permeation flux (5632.7 L·m^-2·h^-1) and oil-water separation efficiency (99.5%) under gravity (≈ 1 kPa) in purifying surfactant-stabilized emulsions, actual industrial oily sewage and mechanical cold rolling emulsions. The filter with a high tensile strength (66.5 MPa) and oil invasion pressure (4626 Pa) can withstand the impact of much sewage or intense water flow. The filter can tolerate extreme conditions and can maintain high separation performance in acid or alkaline (pH 1-13), high or low temperature (100 °C, 200 °C, -18 °C) conditions or natural salty waters such as seawater. The filter can remove methylene blue (MB) dye (99.8%) by filtration, and can be repeatedly and easily reconstructed (renewable advantage). The filter shows great potential for efficiently eliminating the hazards of contaminants in actual oily sewage and thus protect human health.

Slippery Alkoxysilane Coatings for Antifouling Applications

Herein, we report the wettability and antifouling behavior of a range of different siloxane coatings on plastic and glass substrates. The films investigated are prepared using trimethoxysilane precursors with different alkyl chain lengths (1-18 C atoms) in order to study how the nature of the hydrophobic group affects the different parameters used to characterize wettability (contact angles, sliding angles, and contact angle hysteresis). Atomic force microscopy analysis shows that the coatings possess low surface topography [root mean squared roughness (rms) < 50 nm] and are highly transparent as studied using UV-vis spectroscopy. The sliding properties of H₂O, CH₂I₂, methanol, and ethylene glycol were observed to be strongly influenced by the chain length of the alkoxysilane precursor used. The coatings formed from the longer chain analogues show comparable water sliding angles to superhydrophobic surfaces. These coatings show similar performance to analogous alkoxysilane coating-bearing fluorinated groups, indicating that they could act as viable environmentally friendly alternatives to some of the fluorinated films that have been widely adopted. Furthermore, these surfaces are highly durable toward common forms of abrasion and are observed to show low adhesion toward synthetic feces, indicating that their utility extends further than repelling liquids alone. Consequently, these coatings could show promise for potential use in applications in the medical sector where fouling by biological mixtures leads to an unsustainable use of materials.

Efficient oily wastewater treatment by a novel electroflotation-membrane separation system consisting a Ni-Cu-P membrane prepared by electroless nickel plating

Electroflotation-membrane separation system with a conductive membrane has recently emerged as a promising technology for oily wastewater treatment. However, the conductive membrane prepared by electroless plating often suffers the problems of low stability and high activation cost. To solve these problems, this work proposed a new strategy regarding surface metallization of polymeric membrane by surface nickel-catalyzed electroless nickel plating of nickel‑copper‑phosphorus alloys for the first time. It was found that, addition of copper source remarkably enhanced the membranes' hydrophilicity, corrosion resistance and fouling resistance. The Ni-Cu-P membrane had an underwater oil contact angle of up to 140°, and simultaneously possessed rejection rate > 98 % with rather high flux of 65,663.0 L·m^-2·h^-1 and excellent cycling stability when separating n-hexane/water mixtures under gravity drive. The permeability is higher than the state-of-the-art membranes for oil/water separation. The Ni-Cu-P membrane as the cathode can be assembled into an electroflotation-membrane separation system, allowing to separate oil-in-water emulsion with 99 % rejection. Meanwhile, the applied electric field significantly improved membrane flux and fouling resistance (flux recovery up to 91 %) when separate kaolin suspensions. Polarization curve and Nyquist curve analysis further confirmed that addition of Cu element obviously enhanced corrosion resistance of the Ni modified membrane. This work provided a novel strategy to make up high-efficiency membranes for oily wastewater treatment.

Oil/Water Mixtures and Emulsions Separation Methods-An Overview

Catastrophic oil spill accidents, oily industrial wastewater, and other types of uncontrolled release of oils into the environment are major global issues since they threaten marine ecosystems and lead to a big economic impact. It can also affect the public health of communities near the polluted area. This review addresses the different types of oil collecting methods. The focus of this work will be on the different approaches to materials and technologies for oil/water separation, with a special focus on water/oil emulsion separation. Emulsified oil/water mixtures are extremely stable dispersions being, therefore, more difficult to separate as the size of the droplets in the emulsion decreases. Oil-absorbent materials, such as sponges, foams, nanoparticles, and aerogels, can be adjusted to have both hydrophobic and oleophilic wettability while displaying a porous structure. This can be advantageous for targeting oil spills in large-scale environmental and catastrophic sets since these materials can easily absorb oil. Oil adsorbent materials, for example, meshes, textiles, membranes, and clays, involve the capture of the oily material to the surface of the adsorbent material, additionally attracting more attention than other technologies by being low-cost and easy to manufacture.

Constructing a Hierarchical Hydrophilic Crosslink Network on the Surface of a Polyvinylidene Fluoride Membrane for Efficient Oil/Water Emulsion Separation

Oil/water mixtures from industrial and domestic wastewater adversely affect the environment and human beings. In this context, the development of a facile and improved separation method is crucial. Herein, dopamine was used as a bioadhesive to bind tea polyphenol (TP) onto the surface of a polyvinylidene fluoride (PVDF) membrane to form the first hydrophilic polymer network. Sodium periodate (NaIO₄) is considered an oxidising agent for triggering self-polymerisation and can be used to introduce hydrophilic groups via surface manipulation to form the second hydrophilic network. In contrast to the individual polydopamine (PDA) and TP/NaIO₄ composite coatings for a hydrophobic PVDF microfiltration membrane, a combination of PDA, TP, and NaIO₄ has achieved the most facile treatment process for transforming the hydrophobic membrane into the hydrophilic state. The hierarchical superhydrophilic network structure with a simultaneous underwater superoleophobic membrane exhibited excellent performance in separating various oil-in-water emulsions, with a high water flux (1530 L.m^-2 h^-1.bar) and improved rejection (98%). The water contact angle of the modified membrane was 0° in 1 s. Moreover, the steady polyphenol coating was applied onto the surface, which endowed the membrane with an adequate antifouling and recovery capability and a robust durability against immersion in an acid, alkali, or salt solution. This facile scale-up method depends on in situ plant-inspired chemistry and has remarkable potential for practical applications.

Underwater Oleophobic Electrospun Membrane with Spindle-Knotted Structured Fibers for Oil-in-Water Emulsion Separation

The potential of spider silk as an intriguing biological prototype for collecting water from a humid environment has attracted wide attention, and various materials with suitable structures have been engineered. Here, inspired by this phenomenon, a kind of superwetting poly(vinylidene fluoride) (PVDF) membrane with spindle-knotted structured fibers was prepared by the electrospinning method followed by oxygen plasma etching treatment. The prepared membrane presented a satisfactory separation efficiency for various oil-in-water emulsions. The cooperative effect of the special wettability property and the spindle-knot structure stimulated the emulsified oil droplets to accumulate quickly on the membrane surface. A model that explains the accumulation of emulsified oil droplets has also been developed. Furthermore, an artificial fiber comprising a micron-sized spindle-knot structure was prepared by the dip-coating method to clearly illustrate the aggregation process of the emulsified oil droplets and to verify the theoretical explanation. We hope that this study will provide new inspiration for oil/water emulsion separation techniques.

Durability studies of underwater superoleophobic graphene oxide coated wire mesh

Due to the increased industrial oily wastewater, developing a successful oil/water separation mechanism is a ubiquitous challenge. As oil/water separation is an interfacial phenomenon, a straightforward way is to utilize the special wettability of novel materials towards oil and water. In this work, we intend to construct a durable membrane/mesh that can have a selective response towards oil and water based on the difference in surface tension. Graphene oxide (GO) is one such material that exhibits in-air hydrophilicity and underwater superoleophobicity. GO-coated wire meshes can act as membranes with excellent efficiency for oil/water separation, but they lack long-term durability for repeated use under different environments. We created GO*-coated wire meshes by dip coating multiple layers of GO with intermediate air plasma treatment. While the multiple steps of coating ensured complete coverage of the mesh with GO, plasma treatment improved the binding of the GO coating to the wire mesh. After coating five GO layers, the mesh is subjected to mild plasma treatment to improve the porosity. The GO*-coated mesh is extremely hydrophilic in air, and the underwater oil contact angles (CA) are ≥125° for different oils. To test the long-term durability, the GO*-coated mesh is continuously immersed underwater in acidic and basic media, and the underwater oil CA is measured at different immersion times. The initial durability results are very promising and show that the GO*-coated mesh retains a significant level of underwater oleophobicity even after 60 days of continuous immersion in water.

Hydrogel/β-FeOOH-Coated Poly(vinylidene fluoride) Membranes with Superhydrophilicity/Underwater Superoleophobicity Facilely Fabricated via an Aqueous Approach for Multifunctional Applications

Hydrogel coatings that can endow various substrates with superior properties (e.g., biocompatibility, hydrophilicity, and lubricity) have wide applications in the fields of oil/water separation, antifouling, anti-bioadhesion, etc. Currently, the engineering of multifunctional hydrogel-coated materials with superwettability and water purification property using a simple and sustainable strategy is still largely uninvestigated but has a beneficial effect on the world. Herein, we successfully prepared poly(2-acrylamido-2-methyl-1-propanesulfonic acid) hydrogel/β-FeOOH-coated poly(vinylidene fluoride) (PVDF/PAMPS/β-FeOOH) membrane through free-radical polymerization and the in situ mineralization process. In this work, owing to the combination of hydrophilic PAMPS hydrogel coating and β-FeOOH nanorods anchored onto PVDF membrane, the resultant PVDF/PAMPS/β-FeOOH membrane achieved outstanding superhydrophilicity/underwater superoleophobicity. Moreover, the membrane not only effectively separated surfactant-stabilized oil/water emulsions, but also possessed a long-term use capacity. In addition, excellent photocatalytic activity against organic pollutants was demonstrated so that the PVDF/PAMPS/β-FeOOH membrane could be utilized to deal with wastewater. It is envisioned that these hydrogel/β-FeOOH-coated PVDF membranes have versatile applications in the fields of oil/water separation and wastewater purification.

Special wettable Azadirachta indica leaves like microarchitecture mesh filtration membrane produced by galvanic replacement reaction for layered oil/water separation

The oil/water separation has received significant attention due to its critical environmental impact. The special wettable surfaces are highly desired to deal with the oil/water mixtures. This work demonstrates a simple two-step method to develop a superhydrophobic Azadirachta indica leaves like Ag-decorated electrochemically copper-coated stainless-steel mesh (SH-AIL-Ag-EC-Cu-Mesh) for efficient separation of oil/water mixtures. In the first step, the electrodeposition of the copper took place on the mesh surface at a suitable applied potential. In the second step, the galvanic replacement reaction between the Ag⁺ and electrodeposited Cu produced the fascinating superhydrophobic Ag leaves on the mesh surface. The SH-AIL-Ag-EC-Cu-Mesh was thoroughly characterized by the X-ray photoelectron spectroscopy (XPS), Energy Dispersive X-Ray Spectroscopy (EDX), elemental mapping, surface wettability analysis, and the contact analyzer. The morphological analysis has shown the unique leafy structures of the reduced Ag on the surface of the mesh. The XPS analysis has confirmed that most of the Ag present on the surface is in zerovalent form. The combination of the electrodeposition and the displacement reaction between the copper and the silver turned the surface superhydrophobic, and the water contact angle was significantly improved from 115° to 158°. The designed SH-AIL-Ag-EC-Cu-Mesh has shown excellent selectivity for oil in oil/water mixtures with a separation efficiency of 99.1% with an exceptionally high flux of 8963 L m^-2h^-1. The SH-AIL-Ag-EC-Cu-Mesh has shown excellent reusability, and after 15 cycles of separation, no significant decrease in the oil/water separation efficiency was observed.

Enzymatic preparation of hydrophobic biomass with one-pot synthesis and the oil removal performance

Oil pollution is causing deleterious damage to aquatic ecosystems and human health. The utilization of agricultural waste such as corn stalk (CS) to produce biosorbents has been considered an ecofriendly and efficient approach for removing oil. However, most previous studies focused on the modification of the whole CS, which is inefficient due to the heterogeneity of CS. In this study, corn stalk pith (CP), which has excellent amphipathic characteristics, was selected to prepare a high-efficiency oil sorbent by grafting dodecyl gallate (DG, a long-chain alkyl) onto CP surface lignin via laccase mediation. The modified biomass (DGCP) shows high hydrophobicity (water contact angle = 140.2°) and superoleophilicity (oil contact angle = 0°) and exhibits a high oil sorption capacity (46.43 g/g). In addition, DGCP has good stability and reusability for adsorbing oil from the aqueous phase. Kinetic and isotherm models and two-dimensional correlation spectroscopy integrated with FTIR analyses revealed that the main sorption mechanism involves the H-bond effect, hydrophobic effect and van der Waals force. This work provides an ecofriendly method to prepare oil sorbents and new insights into the mechanisms underlying the removal of spilled oil from wastewater.

Superhydrophilic quaternized calcium alginate based aerogel membrane for oil-water separation and removal of bacteria and dyes

In recent years, frequent oil spills and increasing industrial wastewater discharge have caused serious water pollution problems. In addition, there are often microbial and dye pollutants in oil-containing wastewater. The development of materials that can simultaneously treat these three pollutants is very important for the safe treatment and recovery of wastewater. In this work, a modified calcium alginate-based aerogel membrane (CTW) was prepared through sol spraying, Ca²⁺ crosslinking and freeze drying by using tetrabutylammonium hydroxide (TBA) quaternary ammonium salt modified sodium alginate (SA) as raw material and waterborne polyurethane (WPU) as adhesive. The results show that CTW membrane has super hydrophilic and underwater super-oleophobic properties, and can realize the separation oil-water emulsions under gravity, with the separation efficiency of >99 %. CTW membrane can also remove bacteria and dye such as Congo red from water by filtration, with removal rates of 100 % and 99 % respectively. The filtration results of mixed wastewater show that CTW membrane can realize one-step separation of oil, bacteria and dye in wastewater, and can also be recycled, having potential application prospect.

Amphiphilic Bowl-Shaped Janus Particles Prepared via Thiol-Ene Click Reaction for Effective Oil-Water Separation

Janus particles for oil-water separation have attracted widespread attention in recent years. Herein, we prepared a bowl-shaped Janus particle that could rapidly separate oil and water through a thiol-ene click reaction and selective etching. Firstly, snowman-like composite microspheres based on silica and mercaptopropyl polysilsesquioxane (SiO₂@MPSQ) were prepared by a hydrolytic condensation reaction and phase separation, and the effects of the rotational speed and molar ratios on their microscopic morphologies were investigated. Subsequently, bowl-shaped Janus particles with convex hydrophilic and concave oleophilic surfaces were prepared via a thiol-ene click reaction followed by HF etching. Our amphiphilic bowl-shaped Janus particles could remarkably separate micro-sized oil droplets from an n-heptane-water emulsion with a separation efficiency of >98% within 300 s. Based on the experimental and theoretical results, we proposed the underlying mechanism for the coalescence of oil droplets upon the addition of the amphiphilic bowl-shaped Janus particles.

Fabrication of Transferable and Micro/Nanostructured Superhydrophobic Surfaces Using Demolding and iCVD Processes

Superhydrophobic surfaces possess enormous potential in various applications on account of their versatile functionalities. However, artificial superhydrophobic surfaces with ultralow solid/liquid adhesion often require complicated structure fabrication and surface fluorination processes. Here, we designed a superhydrophobic surface possessed of micro/nanoscale structures by employing facile and low-cost demolding and initiated chemical vapor deposition (iCVD) processes. The achieved micro/nanostructured superhydrophobic surface has a maximum static contact angle of ∼170°, a roll-off angle and contact angle hysteresis below 1°, ultralow solid/liquid adhesion for water droplets, and maintains excellent superhydrophobicity after exposure to strongly corrosive species, like strong acid/base and salt solutions, for 60 h. This reasonability-designed method of creating the superhydrophobic surface could provide valuable guidelines for the manufacture of transferable superhydrophobic surfaces and facilitate potential applications extending from optoelectronic devices to self-cleaning materials, such as solar cells, windows, and electronic displays.

Fabrication of bio-inspired metal-based superhydrophilic and underwater superoleophobic porous materials by hydrothermal treatment and magnetron sputtering

Oil-water separation using porous superhydrophilic materials is a promising method to circumvent the issue of oil-polluted water by separating water from oil-water mixtures. However, fabricating metal-based porous superhydrophilic materials with stable superhydrophilicity that can recover their strong hydrophilicity and have acceptable oil-water separation efficiency without complex external stimuli is still a challenge. Inspired by the anti-wetting behavior of broccoli buds, this study successfully fabricated metal-based superhydrophilic and underwater superoleophobic porous materials by hydrothermal treatment of stainless steel meshes (SSMs) combined with magnetron sputtering of metallic Ti and W. The process was then followed with annealing at 300 °C for 4 hours. The effects of coating materials, annealing temperature, and surface structure on the wetting behavior of the prepared meshes were studied and analyzed. The modified meshes exhibited unique broccoli-like microstructures coated with thin TiO_2-x N _x /WO₃ films and showed superhydrophilicity with a 0° water contact angle (WCA) and underwater superoleophobicity with underwater oil contact angles (UOCAs) higher than 155°. They also maintained strong hydrophilicity for more than three weeks with WCAs of less than 13°. Besides, they could recover their initial superhydrophilicity with a 0° WCA after post-annealing at 80 °C for 30 minutes. Notably, the broccoli-like structures and the strong hydrophilic coatings contributed to a significant water flow rate (Q) of 3650 L m^-2 h^-1 and satisfactory oil-water separation efficiency of 98% for more than 15 separation cycles toward various oil-water mixtures. We believe that the presented method and fabricated material are promising and can be applied to induce hydrophilicity of various metallic materials for practical applications of oil-water separation, anti-fouling, microfluidic transport, and water harvesting.