Drop Impact on Two-Tier Monostable Superrepellent Surfaces

Freezing-Melting Mediated Dewetting Transition for Droplets on Superhydrophobic Surfaces with Condensation

The water-repellence properties of superhydrophobic surfaces make them promising for many applications. However, in some extreme environments, such as high humidities and low temperatures, condensation on the surface is inevitable, which induces the loss of surface superhydrophobicity. In this study, we propose a freezing-melting strategy to achieve the dewetting transition from the Wenzel state to the Cassie-Baxter state. It requires freezing the droplet by reducing the substrate temperature and then melting the droplet by heating the substrate. The condensation-induced wetting transition from the Cassie-Baxter state to the Wenzel state is analyzed first. Two kinds of superhydrophobic surfaces, i.e., single-scale nanostructured superhydrophobic surface and hierarchical-scale micronanostructured superhydrophobic surface, are compared and their effects on the static contact states and impact processes of droplets are analyzed. The mechanism for the dewetting transition is analyzed by exploring the differences in the micro/nanostructures of the surfaces, and it is attributed to the unique structure and strength of the superhydrophobic surface. These findings will enrich our understanding of the droplet-surface interaction involving phase changes and have great application prospects for the design of superhydrophobic surfaces.

Dual-Energy-Barrier Stable Superhydrophobic Structures for Long Icing Delay

Using superhydrophobic surfaces (SHSs) with the water-repellent Cassie-Baxter (CB) state is widely acknowledged as an effective approach for anti-icing performances. Nonetheless, the CB state is susceptible to diverse physical phenomena (e.g., vapor condensation, gas contraction, etc.) at low temperatures, resulting in the transition to the sticky Wenzel state and the loss of anti-icing capabilities. SHSs with various micronanostructures have been empirically examined for enhancing the CB stability; however, the energy barrier transits from the metastable CB state to the stable Wenzel state and thus the CB stability enhancement is currently not enough to guarantee a well and appliable anti-icing performance at low temperatures. Here, we proposed a dual-energy-barrier design strategy on superhydrophobic micronanostructures. Rather than the typical single energy barrier of the conventional CB-to-Wenzel transition, we introduced two CB states (i.e., CB I and CB II), where the state transition needed to go through CB I and CB II then to Wenzel state, thus significantly improving the entire CB stability. We applied ultrafast laser to fabricate this dual-energy-barrier micronanostructures, established a theoretical framework, and performed a series of experiments. The anti-icing performances were exhibited with long delay icing times (over 27,000 s) and low ice-adhesion strengths (0.9 kPa). The kinetic mechanism underpinning the enhanced CB anti-icing stability was elucidated and attributed to the preferential liquid pinning in the shallow closed structures, enabling the higher CB-Wenzel transition energy barrier to sustain the CB state. Comprehensive durability tests further corroborated the potentials of the designed dual-energy-barrier structures for anti-icing applications.

Highly Hydrophobic Gelatin Nanocomposite Film Assisted by Nano-ZnO/(3-Aminopropyl) Triethoxysilane/Stearic Acid Coating for Liquid Food Packaging

Biodegradable gelatin (G) food packaging films are in increasing demand as the substitution of petroleum-based preservative materials. However, G packaging films universally suffer from weak hydrophobicity in practical applications. Constructing a hydrophobic micro/nanocoating with low surface energy is an effective countermeasure. However, the poor compatibility with the hydrophilic G substrate often leads to the weak interfacial adhesion and poor durability of the hydrophobic coating. To overcome this obstacle, we used (3-aminopropyl) triethoxysilane (APS) as an interfacial bridging agent to prepare a highly hydrophobic, versatile G nanocomposite film. Specifically, tannic acid (TA)-modified nanohydroxyapatite (n-HA) particles (THA) were introduced in G matrix (G-THA) to improve the mechanical properties. Micro/nanostructure with low surface energy composed of nanozinc oxide (Nano-ZnO)/APS/stearic acid (SA) (NAS) was constructed on the surface of G-THA film (G-THA/NAS) through one-step spray treatment. Consequently, as-prepared G-THA/NAS film presented excellent mechanics (tensile strength: 7.6 MPa, elongation at break: 292.7%), water resistance ability (water contact angle: 150.4°), high UV-shielding (0% transmittance at 200 nm), degradability (100% degradation rate after buried in the natural soil for 15 days), antioxidant (78.8% of 2,2-diphenyl-1-picrylhydrazyl radical scavenging activity), and antimicrobial (inhibition zone against Escherichia coli: 15.0 mm and Staphylococcus aureus: 16.5 mm) properties. It should be emphasized that the bridging function of APS significantly improves the interfacial adhesion ability of the NAS coating with more than 95% remaining area after the cross-cut adhesion test. Meanwhile, the G-THA/NAS film could maintain stable and long-lasting hydrophobic surfaces against UV radiation, high temperature, and abrasion. Based on these multifunctional properties, the G-THA/NAS film was successfully applied as a liquid packaging material. To sum up, we provide a feasible and effective method to prepare high-performance green packaging films.

All-perfluoropolymer, nonlinear stability-assisted monolithic surface combines topology-specific superwettability with ultradurability

Developing versatile and robust surfaces that mimic the skins of living beings to regulate air/liquid/solid matter is critical for many bioinspired applications. Despite notable achievements, such as in the case of developing robust superhydrophobic surfaces, it remains elusive to realize simultaneously topology-specific superwettability and multipronged durability owing to their inherent tradeoff and the lack of a scalable fabrication method. Here, we present a largely unexplored strategy of preparing an all-perfluoropolymer (Teflon), nonlinear stability-assisted monolithic surface for efficient regulating matters. The key to achieving topology-specific superwettability and multilevel durability is the geometric-material mechanics design coupling superwettability stability and mechanical strength. The versatility of the surface is evidenced by its manufacturing feasibility, multiple-use modes (coating, membrane, and adhesive tape), long-term air trapping in 9-m-deep water, low-fouling droplet transportation, and self-cleaning of nanodirt. We also demonstrate its multilevel durability, including strong substrate adhesion, mechanical robustness, and chemical stability, all of which are needed for real-world applications.

A Study of the Critical Velocity of the Droplet Transition from the Cassie to Wenzel State on the Symmetric Pillared Surface

A droplet hitting a superhydrophobic surface will undergo the Cassie to Wenzel transition when the wetting force exceeds the anti-wetting force. The critical velocity of the droplet’s Cassie to Wenzel state transition can reflect the wettability of the surface. However, the critical velocity research is still at the microscale and has not been extended to the nanoscale mechanism. A cross-scale critical velocity prediction model for superhydrophobic surfaces with symmetric structures is proposed here based on a mechanical equilibrium system. The model’s applicability is verified by experimental data. It demonstrates that the mechanical equilibrium system of droplet impact with capillary pressure and Laplace pressure as anti-wetting forces is more comprehensive, and the model proposed in this study predicts the critical velocity more precisely with a maximum error of 12% compared to the simulation results. Furthermore, the correlation between the simulation at the nanoscale and the evaluation of the macroscopic symmetrical protrusion surface properties is established. Combined with the model and the correlation, the relationship between the microscopic mechanism and the macroscopic examination of droplet dynamics on the superhydrophobic surface be presented, and the wettability evaluation method of macroscopic surfaces based on the molecular simulation mechanism can be realized.

Reducing Contact Time of Droplets Impacting Superheated Hydrophobic Surfaces

Reducing the contact time (t_c ) of a droplet impacting a solid surface is crucial in various fields. Superhydrophobic (SHB) surfaces are used to reduce t_c at room temperature. However, at high temperatures, SHB surfaces cannot achieve t_c reduction because of the failure of the coating materials or the Leidenfrost (LF) effect. Therefore, a surface that can suppress the LF effect and reduce t_c at high temperatures is required. To create such a surface, a double-reentrant groove (DRG) array surface with an overhanging structure on top of the microgrooves is developed. The overhanging structure renders the surface hydrophobic (HB). Despite its HB nature, the DRG surface's LF point (LFP) is observed at ≈530 °C, which is higher than the LFP on other HB surfaces. Moreover, a t_c smaller than the inertia-capillary limit on the DRG surface is observed at between 400 and 500 °C. Accordingly, the DRG surface is currently the only HB surface for t_c reduction at high temperatures. The DRG surface avoids the limitation of low LFPs observed on HB surfaces. Due to its HB properties, the DRG surface is determined to exhibit self-cleaning characteristics and can be used in various applications at high temperatures.

Contact Time of Droplet Impact on Inclined Ridged Superhydrophobic Surfaces

Superhydrophobic surfaces decorated with macrostructures have attracted extensive attention due to their excellent performance of reducing the contact time of impacting droplets. In many practical applications, the surface is not perpendicular to the droplet impact direction, but the impacting dynamics in such scenarios still remain mysterious. Here, we experimentally investigate the dynamics of droplet impact on inclined ridged superhydrophobic surfaces and reveal the effect of We_n (the normal Weber number) and α (the inclination angle) on the contact time τ. As We_n increases, τ first decreases rapidly until a platform is reached; if We_n continues to increase, τ further reduces to a lower platform, indicating a three-stage variation of τ in low, middle, and high We_n regions. In the middle and high We_n regions, the contact time is reduced by 30 and 50%, respectively, and is dominated by droplet spreading/retraction in the tangential and lateral directions, respectively. A quantitative analysis demonstrates that τ in the middle and high We_n regions is independent of We_n and α, while the range of middle and high We_n regions is related to α. When α < 30°, increasing α narrows the middle We_n region and enlarges the high We_n region; when α ≥ 30°, the two We_n regions remain unchanged. In addition, droplet sliding is hindered by the friction and is affected by the droplet morphology in the high We_n region. Overall, the synergistic effect of the surface inclination and macrostructures effectively promotes the detachment of impacting droplets on superhydrophobic surfaces, which provides guidance for applications of superhydrophobic surfaces.

Molecular Dynamics Simulation on Behaviors of Water Nanodroplets Impinging on Moving Surfaces

Droplets impinging on solid surfaces is a common phenomenon. However, the motion of surfaces remarkably influences the dynamical behaviors of droplets, and related research is scarce. Dynamical behaviors of water nanodroplets impinging on translation and vibrating solid copper surfaces were investigated via molecular dynamics (MD) simulation. The dynamical characteristics of water nanodroplets with various Weber numbers were studied at five translation velocities, four vibration amplitudes, and five vibration periods of the surface. The results show that when water nanodroplets impinge on translation surfaces, water molecules not only move along the surfaces but also rotate around the centroid of the water nanodroplet at the relative sliding stage. Water nanodroplets spread twice in the direction perpendicular to the relative sliding under a higher surface translation velocity. Additionally, a formula for water nanodroplets velocity in the translation direction was developed. Water nanodroplets with a larger Weber number experience a heavier friction force. For cases wherein water nanodroplets impinge on vibration surfaces, the increase in amplitudes impedes the spread of water nanodroplets, while the vibration periods promote it. Moreover, the short-period vibration makes water nanodroplets bounce off the surface.

Robust and durable liquid-repellent surfaces

This review provides a comprehensive summary of characterization, design, fabrication, and application of robust and durable liquid-repellent surfaces.

Axial spreading of droplet impact on ridged superhydrophobic surfaces

HYPOTHESIS

Due to the complex hydrodynamics of droplet impact on ridged superhydrophobic surfaces, quantitative droplet spreading characteristics are unrevealed, limiting the practical applications of ridged superhydrophobic surfaces. During droplet impacting, the size ratio (the ratio of the ridge diameter to the droplet diameter) is an important factor that affects droplet spreading dynamics.

EXPERIMENTS

We fabricated ridged superhydrophobic surfaces with size ratios ranging from zero to one, and conduct water droplet impact experiments on these surfaces at varied Weber numbers. Aided by the numerical simulations and theoretical analysis, we illustrate the droplet spreading dynamics and reveal the law on the maximum axial spreading coefficient.

FINDS

The results show that the droplet spreading and retraction dynamics on ridged superhydrophobic surfaces are significantly asymmetric in the axial and spanwise directions. Focusing on the maximum axial spreading coefficient, we find it decreases first and then increases with increasing size ratios, indicating the existence of the critical size ratio. The maximum axial spreading coefficient can be reduced by 25-40% at the critical size ratio compared with that on flat surfaces. To predict the maximum axial spreading coefficient, two theoretical models are proposed respectively for size ratios smaller and larger than the critical size ratio.

Temperature-regulated adhesion of impacting drops on nano/microtextured monostable superrepellent surfaces

The monostable Cassie state is a favorable wetting state for superhydrophobic materials, in which water drops can automatically transfer from the Wenzel wetting state to the Cassie wetting state, such that as a consequence the water repellency can be maintained. Drop impact phenomena are ubiquitous in nature and of critical importance in industry, and previous works show that the efficiency of self-cleaning and dropwise condensation could benefit from drop impact on monostable surfaces. However, whether such a feature is sufficiently robust remains unclear when the temperature of the surface is taken into consideration. Here, we report that there exists a lower bound of the temperature of the surface, under which a transition from the Cassie wetting state to the Wenzel wetting state arises. By varying the temperature of the surface, it is found that the solid-liquid wetting region could be regulated. Based on thermodynamics, we propose a model to predict the controllable wetting region, and we show that the gradual transition of the wetting state is a result of the accumulation of droplets on the nanoscale. Connections between the dynamics occurring at the solid-liquid interfaces on the microscale and the condensation occurring in the nanotextures are constructed. These results deepen our understanding of the breakdown of superhydrophobicity under dynamic impinging in high humidity. Moreover, this study will shed new light on the applications for controllable liquid deposition and surface decoration, such as catalysts on the superhydrophobic surfaces.