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Karmakar S, Sultana M, Haque A. Q-Carbon as a Corrosion-Resistant Coating. ACS APPLIED MATERIALS & INTERFACES 2023; 15:46269-46279. [PMID: 37748041 DOI: 10.1021/acsami.3c07815] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 09/27/2023]
Abstract
A newly discovered quenched form of carbon, widely known as Q-carbon, thin films are synthesized by the direct conversion of the amorphous carbon layer using the nanosecond pulsed laser annealing technique, and its corrosion-resistant properties, that is, potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy technique, are investigated. The unique microstructure and the existence of defects (sp2 content) in sp3-rich Q-carbon are highly desirable for efficient corrosion-resistant performance. The sp3 percentage of the as-grown Q-carbon is measured to be ∼80.5% from the D and G peaks of the Raman and C-1S X-ray photoelectron spectrum. The anti-corrosion properties with inhibition durability of Q-carbon thin films are systematically investigated in various concentrations of Na2SO4 solutions, and the corrosion potential, corrosion current, and corrosion rate of Q-carbon are determined to be -253 V, 30.1 × 10-5 A/cm2, and 0.00528, respectively, for 1 M Na2SO4 solution. Both series and contact resistance decrease from 5498.6 and 821.1 Ω to 698.8 and 124.3 Ω with an increase of Na2SO4 concentration from 0.1 to 1 M, respectively. The small shift of PDP curves toward more negative potential, the shrinkage of the radius of semicircular arcs in the Nyquist plot (Z″ vs Z'), and negligible loss in corrosion resistance (∼78%) are observed for Q-carbon thin film at the immersion time up to 48 h. The unique sp2-sp3 ratio, shorter bond length, compact atomic arrangement, and minimum porosity, along with the high adhesion strength, due to the ultrafast solid-liquid-solid growth route, of Q-carbon thin film on the substrate signify it as a better alternative compared to the existing corrosion-resistant materials.
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Affiliation(s)
- Subrata Karmakar
- Electrical Engineering, Ingram School of Engineering, Texas State University, San Marcos, Texas 78666, United States
| | - Maria Sultana
- Electrical Engineering, Ingram School of Engineering, Texas State University, San Marcos, Texas 78666, United States
| | - Ariful Haque
- Electrical Engineering, Ingram School of Engineering, Texas State University, San Marcos, Texas 78666, United States
- Materials Science, Engineering & Commercialization Program, Texas State University, San Marcos, Texas 78666, United States
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Gupta S, Gupta S, Gupta A. Reimagining Carbon Nanomaterial Analysis: Empowering Transfer Learning and Machine Vision in Scanning Electron Microscopy for High-Fidelity Identification. MATERIALS (BASEL, SWITZERLAND) 2023; 16:5426. [PMID: 37570130 PMCID: PMC10419927 DOI: 10.3390/ma16155426] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/25/2023] [Revised: 07/25/2023] [Accepted: 07/31/2023] [Indexed: 08/13/2023]
Abstract
In this report, we propose a novel technique for identifying and analyzing diverse nanoscale carbon allotropes using scanning electron micrographs. By precisely controlling the quenching rates of undercooled molten carbon through laser irradiation, we achieved the formation of microdiamonds, nanodiamonds, and Q-carbon films. However, standard laser irradiation without proper undercooling control leads to the formation of sparsely located diverse carbon polymorphs, hindering their discovery and classification through manual analyses. To address this challenge, we applied transfer-learning approaches using convolutional neural networks and computer vision techniques to achieve allotrope discovery even with sparse spatial presence. Our method achieved high accuracy rates of 92% for Q-carbon identification and 94% for distinguishing it from nanodiamonds. By leveraging scanning electron micrographs and precise undercooling control, our technique enables the efficient identification and characterization of nanoscale carbon structures. This research significantly contributes to the advancement of the field, providing automated tools for Q-materials and carbon polymorph identification. It opens up new opportunities for the further exploration of these materials in various applications.
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Affiliation(s)
- Siddharth Gupta
- Ira A Fulton School of Engineering, Computer Science and Engineering, Arizona State University, Tempe, AZ 85281, USA;
- Centennial Campus, Department of Materials Science and Engineering, North Carolina State University, Raleigh, NC 27695, USA
| | - Sunayana Gupta
- Ira A Fulton School of Engineering, Computer Science and Engineering, Arizona State University, Tempe, AZ 85281, USA;
| | - Arushi Gupta
- Cox Science Center, College of Art and Sciences, University of Miami, Coral Gables, FL 33146, USA;
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Hurtuková K, Slepičková Kasálková N, Fajstavr D, Lapčák L, Švorčík V, Slepička P. High-Energy Excimer Annealing of Nanodiamond Layers. NANOMATERIALS (BASEL, SWITZERLAND) 2023; 13:557. [PMID: 36770517 PMCID: PMC9921808 DOI: 10.3390/nano13030557] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/28/2022] [Revised: 01/27/2023] [Accepted: 01/28/2023] [Indexed: 06/18/2023]
Abstract
Here, we aimed to achieve exposure of a nanodiamond layer to a high-energy excimer laser. The treatment was realized in high-vacuum conditions. The carbon, in the form of nanodiamonds (NDs), underwent high-temperature changes. The induced changes in carbon form were studied with Raman spectroscopy, X-ray photoelectron spectroscopy, and X-ray diffraction (XRD) and we searched for the Q-carbon phase in the prepared structure. Surface morphology changes were detected by atomic force microscopy (AFM) and scanning electron microscopy (SEM). NDs were exposed to different laser energy values, from 1600 to 3000 mJ cm-2. Using the AFM and SEM methods, we found that the NDs layer was disrupted with increasing beam energy, to create a fibrous structure resembling Q-carbon fibers. Layered micro-/nano-spheres, representing the role of diamonds, were created at the junction of the fibers. A Q-carbon structure (fibers) consisting of 80% sp3 hybridization was prepared by melting and quenching the nanodiamond film. Higher energy values of the laser beam (2000 and 3000 mJ cm-2), in addition to oxygen bonds, also induced carbide bonds characteristic of Q-carbon. Raman spectroscopy confirmed the presence of a diamond (sp3) phase and a low-intensity graphitic (G) peak occurring in the Q-carbon form samples.
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Affiliation(s)
- Klaudia Hurtuková
- Department of Solid State Engineering, University of Chemistry and Technology Prague, 166 28 Prague, Czech Republic
| | - Nikola Slepičková Kasálková
- Department of Solid State Engineering, University of Chemistry and Technology Prague, 166 28 Prague, Czech Republic
| | - Dominik Fajstavr
- Department of Solid State Engineering, University of Chemistry and Technology Prague, 166 28 Prague, Czech Republic
| | - Ladislav Lapčák
- Central Laboratories, University of Chemistry and Technology, 166 28 Prague, Czech Republic
| | - Václav Švorčík
- Department of Solid State Engineering, University of Chemistry and Technology Prague, 166 28 Prague, Czech Republic
| | - Petr Slepička
- Department of Solid State Engineering, University of Chemistry and Technology Prague, 166 28 Prague, Czech Republic
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Riley PR, Joshi P, Azizi Machekposhti S, Sachan R, Narayan J, Narayan RJ. Enhanced Vapor Transmission Barrier Properties via Silicon-Incorporated Diamond-Like Carbon Coating. Polymers (Basel) 2021; 13:polym13203543. [PMID: 34685307 PMCID: PMC8537770 DOI: 10.3390/polym13203543] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/10/2021] [Revised: 10/08/2021] [Accepted: 10/11/2021] [Indexed: 01/20/2023] Open
Abstract
In this study, we describe reducing the moisture vapor transmission through a commercial polymer bag material using a silicon-incorporated diamond-like carbon (Si-DLC) coating that was deposited using plasma-enhanced chemical vapor deposition. The structure of the Si-DLC coating was analyzed using scanning electron microscopy, Raman spectroscopy, X-ray photoelectron spectroscopy, energy-dispersive X-ray spectroscopy, selective area electron diffraction, and electron energy loss spectroscopy. Moisture vapor transmission rate (MVTR) testing was used to understand the moisture transmission barrier properties of Si-DLC-coated polymer bag material; the MVTR values decreased from 10.10 g/m2 24 h for the as-received polymer bag material to 6.31 g/m2 24 h for the Si-DLC-coated polymer bag material. Water stability tests were conducted to understand the resistance of the Si-DLC coatings toward moisture; the results confirmed the stability of Si-DLC coatings in contact with water up to 100 °C for 4 h. A peel-off adhesion test using scotch tape indicated that the good adhesion of the Si-DLC film to the substrate was preserved in contact with water up to 100 °C for 4 h.
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Affiliation(s)
- Parand R. Riley
- Department of Materials Science and Engineering, Centennial Campus, North Carolina State University, Raleigh, NC 27695-7907, USA; (P.R.R.); (P.J.); (J.N.)
| | - Pratik Joshi
- Department of Materials Science and Engineering, Centennial Campus, North Carolina State University, Raleigh, NC 27695-7907, USA; (P.R.R.); (P.J.); (J.N.)
| | - Sina Azizi Machekposhti
- Joint Department of Biomedical Engineering, Centennial Campus, North Carolina State University, Raleigh, NC 27695-7115, USA;
| | - Ritesh Sachan
- Department of Mechanical Engineering, Oklahoma State University, Stillwater, OK 74078, USA;
| | - Jagdish Narayan
- Department of Materials Science and Engineering, Centennial Campus, North Carolina State University, Raleigh, NC 27695-7907, USA; (P.R.R.); (P.J.); (J.N.)
| | - Roger J. Narayan
- Joint Department of Biomedical Engineering, Centennial Campus, North Carolina State University, Raleigh, NC 27695-7115, USA;
- Correspondence:
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Slepičková Kasálková N, Slepička P, Švorčík V. Carbon Nanostructures, Nanolayers, and Their Composites. NANOMATERIALS (BASEL, SWITZERLAND) 2021; 11:2368. [PMID: 34578684 PMCID: PMC8466887 DOI: 10.3390/nano11092368] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 08/27/2021] [Accepted: 09/08/2021] [Indexed: 01/15/2023]
Abstract
The versatility of the arrangement of C atoms with the formation of different allotropes and phases has led to the discovery of several new structures with unique properties. Carbon nanomaterials are currently very attractive nanomaterials due to their unique physical, chemical, and biological properties. One of these is the development of superconductivity, for example, in graphite intercalated superconductors, single-walled carbon nanotubes, B-doped diamond, etc. Not only various forms of carbon materials but also carbon-related materials have aroused extraordinary theoretical and experimental interest. Hybrid carbon materials are good candidates for high current densities at low applied electric fields due to their negative electron affinity. The right combination of two different nanostructures, CNF or carbon nanotubes and nanoparticles, has led to some very interesting sensors with applications in electrochemical biosensors, biomolecules, and pharmaceutical compounds. Carbon materials have a number of unique properties. In order to increase their potential application and applicability in different industries and under different conditions, they are often combined with other types of material (most often polymers or metals). The resulting composite materials have significantly improved properties.
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Affiliation(s)
| | - Petr Slepička
- Department of Solid State Engineering, University of Chemistry and Technology Prague, 166 28 Prague, Czech Republic; (N.S.K.); (V.Š.)
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