Ultrafast Response and High Selectivity toward Acetone Vapor Using Hierarchical Structured TiO2 Nanosheets

Advances in 2D Materials Based Gas Sensors for Industrial Machine Olfactory Applications

The escalating development and improvement of gas sensing ability in industrial equipment, or "machine olfactory", propels the evolution of gas sensors toward enhanced sensitivity, selectivity, stability, power efficiency, cost-effectiveness, and longevity. Two-dimensional (2D) materials, distinguished by their atomic-thin profile, expansive specific surface area, remarkable mechanical strength, and surface tunability, hold significant potential for addressing the intricate challenges in gas sensing. However, a comprehensive review of 2D materials-based gas sensors for specific industrial applications is absent. This review delves into the recent advances in this field and highlights the potential applications in industrial machine olfaction. The main content encompasses industrial scenario characteristics, fundamental classification, enhancement methods, underlying mechanisms, and diverse gas sensing applications. Additionally, the challenges associated with transitioning 2D material gas sensors from laboratory development to industrialization and commercialization are addressed, and future-looking viewpoints on the evolution of next-generation intelligent gas sensory systems in the industrial sector are prospected.

The Challenges and Opportunities for TiO2 Nanostructures in Gas Sensing

Chemiresistive gas sensors based on metal oxides have been widely applied in industrial monitoring, medical diagnosis, environmental pollutant detection, and food safety. To further enhance the gas sensing performance, researchers have worked to modify the structure and function of the material so that it can adapt to different gas types and environmental conditions. Among the numerous gas-sensitive materials, n-type TiO2 semiconductors are a focus of attention for their high stability, excellent biosafety, controllable carrier concentration, and low manufacturing cost. This Perspective first introduces the sensing mechanism of TiO2 nanostructures and composite TiO2-based nanomaterials and then analyzes the relationship between their gas-sensitive properties and their structure and composition, focusing also on technical issues such as doping, heterojunctions, and functional applications. The applications and challenges of TiO2-based nanostructured gas sensors in food safety, medical diagnosis, environmental detection, and other fields are also summarized in detail. Finally, in the context of their practical application challenges, future development technologies and new sensing concepts are explored, providing new ideas and directions for the development of multifunctional intelligent gas sensors in various application fields.

Disclosing Fast Detection Opportunities with Nanostructured Chemiresistor Gas Sensors Based on Metal Oxides, Carbon, and Transition Metal Dichalcogenides

With the emergence of novel sensing materials and the increasing opportunities to address safety and life quality priorities of our society, gas sensing is experiencing an outstanding growth. Among the characteristics required to assess performances, the overall speed of response and recovery is adding to the well-established stability, selectivity, and sensitivity features. In this review, we focus on fast detection with chemiresistor gas sensors, focusing on both response time and recovery time that characterize their dynamical response. We consider three classes of sensing materials operating in a chemiresistor architecture, exposed to the most investigated pollutants, such as NH3, NO2, H2S, H2, ethanol, and acetone. Among sensing materials, we first selected nanostructured metal oxides, which are by far the most used chemiresistors and can provide a solid ground for performance improvement. Then, we selected nanostructured carbon sensing layers (carbon nanotubes, graphene, and reduced graphene), which represent a promising class of materials that can operate at room temperature and offer many possibilities to increase their sensitivities via functionalization, decoration, or blending with other nanostructured materials. Finally, transition metal dichalcogenides are presented as an emerging class of chemiresistive layers that bring what has been learned from graphene into a quite large portfolio of chemo-sensing platforms. For each class, studies since 2019 reporting on chemiresistors that display less than 10 s either in the response or in the recovery time are listed. We show that for many sensing layers, the sum of both response and recovery times is already below 10 s, making them promising devices for fast measurements to detect, e.g., sudden bursts of dangerous emissions in the environment, or to track the integrity of packaging during food processing on conveyor belts at pace with industrial production timescales.

Ultrahigh-acetone-sensitivity sensor based on Pt-loaded TiO2porous nanoparticles synthesized via a facile hydrothermal method

A simple hydrothermal method based on an orthogonal experimental design was used to synthesis Pt-loaded TiO2mesoporous nanoparticles in one step. The successful synthesis of Pt-loaded TiO2nanoparticles was demonstrated by various characterization methods. The effects of the modification of Pt and its explanation are described in detail by means of the test results. Through systematic gas-sensing tests, we found that the Pt-loaded TiO2nanoparticles outperform pure TiO2nanoparticles, with a high response value (S= 42.5) to 200 ppm acetone at 260 °C and with a film thickness of 0.45 mm, far superior to that of pure TiO2. The response time (8 s) and recovery time (11 s) of the material are also relatively good with excellent selectivity and long-term stability (30 days). The frequent use of acetone as an organic solution in factories and laboratories, as well as the possibility of making a preliminary diagnosis of diabetes by detecting acetone levels in exhaled gas, make this work promising for environmental monitoring and medical diagnosis.

Recent Advancements in TiO2 Nanostructures: Sustainable Synthesis and Gas Sensing

The search for sustainable technology-driven advancements in material synthesis is a new norm, which ensures a low impact on the environment, production cost, and workers' health. In this context, non-toxic, non-hazardous, and low-cost materials and their synthesis methods are integrated to compete with existing physical and chemical methods. From this perspective, titanium oxide (TiO₂) is one of the fascinating materials because of its non-toxicity, biocompatibility, and potential of growing by sustainable methods. Accordingly, TiO₂ is extensively used in gas-sensing devices. Yet, many TiO₂ nanostructures are still synthesized with a lack of mindfulness of environmental impact and sustainable methods, which results in a serious burden on practical commercialization. This review provides a general outline of the advantages and disadvantages of conventional and sustainable methods of TiO₂ preparation. Additionally, a detailed discussion on sustainable growth methods for green synthesis is included. Furthermore, gas-sensing applications and approaches to improve the key functionality of sensors, including response time, recovery time, repeatability, and stability, are discussed in detail in the latter parts of the review. At the end, a concluding discussion is included to provide guidelines for the selection of sustainable synthesis methods and techniques to improve the gas-sensing properties of TiO₂.

Flexible Paper-Based Room-Temperature Acetone Sensors with Ultrafast Regeneration

Paper-based lightweight, degradable, low-cost, and eco-friendly substrates are extensively used in wearable biosensor applications, albeit to a lesser extent in sensing acetone and other gas-phase analytes. Generally, rigid substrates with heaters have been employed to develop acetone sensors due to the high operating/recovery temperature (typically above 200 °C), limiting the use of papers as substrates in such sensing applications. In this work, we proposed fabricating the paper-based, room-temperature-operatable acetone sensor using ZnO-polyaniline-based acetone-sensing inks by a facile fabrication method. The fabricated paper-based electrodes showed good electrical conductivity (80 S/m) and mechanical stability (∼1000 bending cycles). The acetone sensors showed a sensitivity of 0.02/100 ppm and 0.6/10 μL with an ultrafast response (4 s) and recovery time (15 s) at room temperature. The sensors delivered a broad sensitivity over a physiological range of 260 to >1000 ppm with R² > 0.98 under atmospheric conditions. Further, the role of the surface, interfacial, microstructure, electrical, and electromechanical properties of the paper-based sensor devices has been correlated with the sensitivity and room-temperature recovery observed in our system. These versatile, green, flexible electronic devices would be ideal for low-cost, highly regenerative, room-/low-temperature-operable wearable sensor applications.

Recent Advances in Sensing Materials Targeting Clinical Volatile Organic Compound (VOC) Biomarkers: A Review

In general, volatile organic compounds (VOCs) have a high vapor pressure at room temperature (RT). It has been reported that all humans generate unique VOC profiles in their exhaled breath which can be utilized as biomarkers to diagnose disease conditions. The VOCs available in exhaled human breath are the products of metabolic activity in the body and, therefore, any changes in its control level can be utilized to diagnose specific diseases. More than 1000 VOCs have been identified in exhaled human breath along with the respiratory droplets which provide rich information on overall health conditions. This provides great potential as a biomarker for a disease that can be sampled non-invasively from exhaled breath with breath biopsy. However, it is still a great challenge to develop a quick responsive, highly selective, and sensitive VOC-sensing system. The VOC sensors are usually coated with various sensing materials to achieve target-specific detection and real-time monitoring of the VOC molecules in the exhaled breath. These VOC-sensing materials have been the subject of huge interest and extensive research has been done in developing various sensing tools based on electrochemical, chemoresistive, and optical methods. The target-sensitive material with excellent sensing performance and capturing of the VOC molecules can be achieved by optimizing the materials, methods, and its thickness. This review paper extensively provides a detailed literature survey on various non-biological VOC-sensing materials including metal oxides, polymers, composites, and other novel materials. Furthermore, this review provides the associated limitations of each material and a summary table comparing the performance of various sensing materials to give a better insight to the readers.

Quasi-2D SnO2 Thin Films for Gas Sensors: Chemoresistive Response and Temperature Effect on Adsorption of Analytes

We performed in silico calculations of electrical conductivity of quasi-2D SnO₂ thin films with a (110) surface-prospect material for sensitive element of gas sensors. Electronic structure, charge transfer and chemoresistive response of quasi-2D SnO₂ thin films during adsorption of alcohol molecules (ethanol, methanol, isopropanol and butanol) and ketones (acetone, cyclopentanone and cyclohexanone) were calculated. It was found that the electrical conductivity of quasi-2D SnO₂ thin films decreases within 4-15% during adsorption of analytes. The influence of temperature on the concentration of analytes on the surface of quasi-2D SnO₂ thin films was explored in dependence analyte's type.

Enhanced Gas Sensitivity of Au-Decorated Flowery WSe2 Nanostructures

With the continuous improvement in material life, people are paying more and more attention to air quality; therefore, it is critical to design efficient and stable gas sensor devices. In this work, a flowery WSe₂ nanostructure and its nanocomposite (Au@WSe₂) decorated with Au nanoparticles were fabricated by the hydrothermal method. The performance of a resistive sensor with flowery WSe₂ and Au@WSe₂ sensors was evaluated by detecting volatile organic compounds such as ethanol, isoamylol, n-butyl alcohol, isopropanol, isobutanol and n-propanol. The results show that Au-nanoparticle-decorated flowery WSe₂ can decrease the optimal working temperature from 215 °C to 205 °C and significantly enhance the response of flowery WSe₂. The response values to isoamylol are the highest (as high as 44.5) at a low gas concentration (100 ppm), while the response values to ethanol are the highest (as high as 178.5) at a high gas concentration (1000 ppm) among the six different alcohols. Moreover, the response is steady and repeatable. The results demonstrate that the Au@WSe₂ substrate has good responsiveness and selectivity, which makes it a promising candidate for gas detection.

High Sensing Performance Toward Acetone Vapor Using TiO2 Flower-Like Nanomaterials

For real-application gas sensors, high performances (response, selectivity, response/recovery time and stability) are demanded. An effective strategy is applying nanomaterials in gas sensors. In this study, the anatase TiO₂ flower-like nanomaterials (FLNMs) are prepared through a one-step hydrothermal method which exhibit high-performance toward acetone vapor. TiO₂ FLNMs sensors property are characterized at optimal working temperature of 330 °C with selectivity (acetone), response (S = 33.72 toward 250 ppm acetone), linear dependence (R² = 0.9913), response/recovery time (46/24 s toward 250 ppm acetone) and long-term stability (30 days). These demonstrate that TiO₂ FLNMs get a high performance for acetone sensor. Moreover, the limit of detection of acetone is 0.65 ppm which is lower than that of exhaled air for diabetes (0.8 ppm), indicating that TiO₂ FLNMs gas sensor gets potential application in medical diagnosis.

Synthesis of 2D anatase TiO2 with highly reactive facets by fluorine-free topochemical conversion of 1T-TiS2 nanosheets

Two-dimensional (2D) anatase titanium dioxide (TiO₂) is expected to exhibit different properties as compared to anatase nanocrystallites, due to its highly reactive exposed facets. However, access to 2D anatase TiO₂ is limited by the non-layered nature of the bulk crystal, which does not allow use of top-down chemical exfoliation. Large efforts have been dedicated to the growth of 2D anatase TiO₂ with high reactive facets by bottom-up approaches, which relies on the use of harmful chemical reagents. Here, we demonstrate a novel fluorine-free strategy based on topochemical conversion of 2D 1T-TiS₂ for the production of single crystalline 2D anatase TiO₂, exposing the {001} facet on the top and bottom and {100} at the sides of the nanosheet. The exposure of these faces, with no additional defects or doping, gives rise to a significant activity enhancement in the hydrogen evolution reaction, as compared to commercially available Degussa P25 TiO₂ nanoparticles. Because of the strong potential of TiO₂ in many energy-based applications, our topochemical approach offers a low cost, green and mass scalable route for production of highly crystalline anatase TiO₂ with well controlled and highly reactive exposed facets.

Self-Adaptive Gas Sensor System Based on Operating Conditions Using Data Prediction

Through the improvement of nanomaterial technologies, a gas sensor was developed for detecting ppm or ppb levels of gas. Our SnO₂ nanosheet gas sensor can detect 50 ppb of acetone without the requirement of a novel metal catalyst by exposing the (101) facet containing the Sn²⁺ state. Despite the high performance, the fluctuation of the gas response value based on operating conditions, even at the same concentration, is a critical problem in gas sensors. Thus, the alarm criteria of the sensor are typically determined by a safety factor. However, this method is not suitable for application in ultrasensitive sensors that require distinguishing minute differences in extremely low concentrations for medical examination or odor analysis. Therefore, we suggest a self-adaptive system that is based on operating conditions in collaboration with the data prediction model. The sensor system is based on a predictive model obtained by the response surface methodology. When the system detects a change in conditions, the alarm criteria are changed appropriately through the calculated values from the predictive model. To prepare a database for an effective predictive model, the gas responses of the SnO₂ nanosheet sensor were measured with 20 treatments with 3 independent variables, namely, the temperature, flow rate, and concentration. Our prediction model achieved its best performance on training data with R² = 0.9299 and less than 5% error in the prediction of unseen data.

Rationally Designed TiO2 Nanostructures of Continuous Pore Network for Fast-Responding and Highly Sensitive Acetone Sensor

For the last several years, indoor air quality monitoring has been a significant issue due to the increasing time portion of indoor human activities. Especially, the early detection of volatile organic compounds potentially harmful to the human body by the prolonged exposure is the primary concern for public human health, and such technology is imperatively desired. In this study, highly porous and periodic 3D TiO₂ nanostructures are designed and studied for this concern. Specifically, extremely high gas molecule accessibility throughout the whole nanostructures and precisely controlled internecks of 3D TiO₂ nanostructures can achieve an unprecedented gas response of 299 to 50 ppm CH₃ COCH₃ with an extremely fast response time of less than 1s. The systematic approach to utilize the whole inner and outer surfaces of the gas sensing materials and periodically formed internecks to localize the current paths in this study can provide highly promising perspectives to advance the development of chemoresistive gas sensors using metal oxide nanostructures for the Internet of Everything application.

Exploiting Free-Standing p-CuO/n-TiO2 Nanochannels as a Flexible Gas Sensor with High Sensitivity for H2S at Room Temperature

Hydrogen sulfide (H₂S) is an extremely hazardous gas and is harmful to human health and the environment. Here, we developed a flexible H₂S gas-sensing device operated at room temperature (25 °C) based on CuO nanoparticles coated with free-standing TiO₂-nanochannel membranes that were prepared by simple electrochemical anodization. Benefiting from the modulated conductivity of the CuO/TiO₂ p-n heterojunction and a unique nanochannel architecture, the traditional thermal energy was innovatively replaced with UV irradiation (λ = 365 nm) to provide the required energy for triggering the sensing reactions of H₂S. Importantly, upon exposure to H₂S, the p-n heterojunction is destroyed and the newly formed ohmic contact forms an antiblocking layer at the interface of CuS and TiO₂, thus making the sensing device active at room temperature. The resulting CuO/TiO₂ membrane exhibited a notable detection sensitivity for H₂S featuring a minimum detection limit of 3.0 ppm, a response value of 46.81% against 100 ppm H₂S gas, and a rapid response and recovery time. This sensing membrane also demonstrated excellent durability, long-term stability, and wide-range response to a concentration of up to 400 ppm in the presence of 40% humidity as well as outstanding flexibility and negligible change in electrical measurements under various mechanical stability tests. This study not only provides a new strategy to design a gas sensor but also paves a universal platform for sensitive gas sensing.

Ex-situ XPS analysis of yolk-shell Sb2O3/WO3 for ultra-fast acetone resistive sensor

The preparation of fast, highly responsive and reliable gas sensing devices for the detection of acetone gas is considered to be a key challenge for the development of accurate disease diagnosis systems through exhaled respiratory gases. In the paper, yolk shell Sb₂O₃/WO₃ is synthesized and its gas sensing performance was studied by static test system. Special, the maximum response value of 1:1 Sb₂O₃/WO₃ yolk-shell (WO₃-1 YSL) sensor to 100 ppm acetone can reach as high as 50.0 at 200 ℃. And it also exhibits excellent response/recover time (4 s/5 s), low detection limit (2 ppm) and superior selectivity towards acetone. More importantly, in mixed selective gas test, the sensor shows high selectivity towards acetone. And the mechanism is analyzed by ex-situ XPS. The excellent gas-sensing performance can be attributed to unique yolk-shell structure, which facilitates the rapid transport of charge carriers from the surface to the bulk and provides more active sites for gas adsorption and desorption; the heterojunction between of Sb₂O₃ and WO₃, which promotes oxygen pre-adsorption on the surface and increasing the interfacial potential; the increased oxygen vacancies which allowing more chemisorbed oxygen to form.

Form Birefringence in Resonant Transducers for the Selective Monitoring of VOCs under Ambient Conditions

In this work, we have developed a new kind of nanocolumnar birefringent Bragg microcavity (BBM) that, tailored by oblique angle deposition, behaves as a selective transducer of volatile organic compounds (VOCs). Unlike the atomic lattice origin of birefringence in anisotropic single crystals, in the BBM, it stems from an anisotropic self-organization at the nanoscale of the voids and structural elements of the layers. The optical adsorption isotherms recorded upon exposure of these nanostructured systems to water vapor and VOCs have revealed a rich yet unexplored phenomenology linked to their optical activity that provides both capacity for vapor identification and partial pressure determination. This photonic response has been reproduced with a theoretical model accounting for the evolution of the form birefringence of the individual layers upon vapor condensation in nanopores and internanocolumnar voids. BBMs that repel water vapor but are accessible to VOCs have been also developed through grafting of their internal surfaces with perfluorooctyltriethoxysilane molecules. These nanostructured photonic systems are proposed for the development of transducers that, operating under environmental conditions, may respond specifically to VOCs without any influence by the degree of humidity of the medium.

Nanosurfacing Ti alloy by weak alkalinity-activated solid-state dewetting (AAD) and its biointerfacial enhancement effect

Nanoscale manipulation of material surfaces can create extraordinary properties, holding great potential for modulating the implant-bio interface for enhanced performance. In this study, a green, simple and biocompatible nanosurfacing approach based on weak alkalinity-activated solid-state dewetting (AAD) was for the first time developed to nano-manipulate the Ti6Al4V surface by atomic self-rearrangement. AAD treatment generated quasi-periodic titanium oxide nanopimples with high surface energy. The nanopimple-like nanostructures enhanced the osteogenic activity of osteoblasts, facilitated M2 polarization of macrophages, and modulated the cross-talk between osteoblasts and macrophages, which collectively led to significant strengthening of in vivo bone-implant interfacial bonding. In addition, the titanium oxide nanopimples strongly adhered to the Ti alloy, showing resistance to tribocorrosion damage. The results suggest strong nano-bio interfacial effects, which was not seen for the control Ti alloy processed through traditional thermal oxidation. Compared to other nanostructuring strategies, the AAD technique shows great potential to integrate high-performance, functionality, practicality and scalability for surface modification of medical implants.

Boosted interfacial charge transfer in SnO2/SnSe2 heterostructures: toward ultrasensitive room-temperature H2S detection

Novel Sn atom cosharing SnO₂/SnSe₂ heterostructures with a high-quality interface were synthesized via in situ thermal oxidation of SnSe. The boosted interfacial charge transfer endows the material with excellent H₂S sensing performance.

Design of hierarchical SnSe2 for efficient detection of trace NO2 at room temperature

Nanosheet-assembled hierarchical SnSe2 could serve as a new suitable candidate for high-performance room-temperature NO2 gas sensing.

Catalyst-free Highly Sensitive SnO2 Nanosheet Gas Sensors for Parts per Billion-Level Detection of Acetone

The development of a facile gas sensor for the ppb-level detection of acetone is required for realizing health diagnosis systems that utilize human breath. Controlling the crystal facet of a nanomaterial is an effective strategy to fabricate a high-response gas sensor without a novel metal catalyst. Herein, we successfully synthesized a SnO₂ nanosheet structure, with mainly exposed (101) crystal facets, using a SnF₂ aqueous solution at 90 °C. The SnO₂ nanosheets obtained after various synthesis durations (2, 6, and 24 h) were investigated. The sample synthesized for 6 h (NS-6) exhibited a 10-fold higher response (R_a/R_g = 10.4) for 1 ppm of acetone compared to the other samples, where R_a and R_g are the electrical resistances under air and the target gas. Furthermore, NS-6 detected up to 200 ppb of acetone (response = 3). In this study, we attributed the high response (of low concentrations of acetone) to the (101) crystal facet, which is the main reaction surface. The (101) crystal facet allows the facile formation of a depletion layer due to the highly reactive Sn²⁺. Additionally, the acetone adsorption energy of the (101) crystal facet is relatively lower than that of other crystal facets. Owing to these factors, our pristine SnO₂ nanosheet gas sensor exhibited significantly high sensitivity to ppb levels of acetone.

Ultrasensitive and low detection limit of acetone gas sensor based on ZnO/SnO2 thick films

In this study, we synthesized ZnO/SnO₂ hybrid sensing nanostructures by a sol-gel method. The structures, composition and morphologies of the synthesized products were thoroughly studied by X-ray diffraction (XRD), field-emission electron scanning microscopy (FESEM) and transmission electron microscopy (TEM). After the gas sensing test, we found that the sensing performance of the ZnO/SnO₂ composite is improved obviously compared with that of single components ZnO and SnO₂. The response to 0.5 ppm acetone reaches 3.36, almost twice that of pure ZnO and SnO₂. Meanwhile, the detection limit can be reduced to the ppb level. The enhanced acetone sensing performance was mainly attributed to the formation of n-n heterojunctions and the synergistic effect of ZnO and SnO₂.