Comparative Studies of Phosphate-Modified CeO2 and Al2O3 for Mechanistic Understanding of Dichloromethane Oxidation and Chloromethane Formation

Characteristics of catalytic destruction of dichloromethane and ethyl acetate mixture over HxPO4-RuOx/CeO2 catalyst

Catalytic destruction is an ascendant technology for the abatement of volatile organic compounds (VOCs) originating from solvent-based industrial processes. The varied composition tends to influence each VOC's catalytic behavior in the reaction mixture. We investigated the catalytic destruction of multi-component VOCs including dichloromethane (DCM) and ethyl acetate (EA), as representatives from pharmaceutical waste gases, over co-supported HxPO4-RuOx/CeO2 catalyst. A mutual inhibitory effect relating to concentrations because of competitive adsorption was verified in the binary VOCs oxidation and EA posed a more negative effect on DCM oxidation owing to EA's superior adsorption capacity. Preferential adsorption of EA on acidic sites (HxPO4/CeO2) promoted DCM activation on basic sites (O2-) and the dominating EA oxidation blocked DCM's access to oxidation centers (RuOx/CeO2), resulting in boosted monochloromethane yield and increased chlorine deposition for DCM oxidation. The impaired redox ability of Ru species owing to chlorine deposition in turn jeopardized deep oxidation of EA and its by-products, leading to increased gaseous by-products such as acetic acid originating from EA pyrolysis. Notably, DCM at low concentration slightly promoted EA conversion at low temperatures with or without water, consistent with the enhanced EA adsorption in co-adsorption analyses. This was mainly due to that DCM impeded the shielding effect of hydrolysate deposition from rapid EA hydrolysis depending on the decreased acidity. Moreover, water benefited EA hydrolysis but decreased CO2 selectivity while the generated water derived from EA was likely to affect DCM transformation. This work may provide theoretical guidance for the promotion of applied catalysts toward industrial applications.

Surface-Phosphorylated Ceria for Chlorine-Tolerance Catalysis

An improved fundamental understanding of active site structures can unlock opportunities for catalysis from conceptual design to industrial practice. Herein, we present the computational discovery and experimental demonstration of a highly active surface-phosphorylated ceria catalyst that exhibits robust chlorine tolerance for catalysis. Ab initio molecular dynamics (AIMD) calculations and in situ near-ambient pressure X-ray photoelectron spectroscopy (in situ NAP-XPS) identified a predominantly HPO4 active structure on CeO2(110) and CeO2(111) facets at room temperature. Importantly, further elevating the temperature led to a unique hydrogen (H) atom hopping between coordinatively unsaturated oxygen and the adjacent P═O group of HPO4. Such a mobile H on the catalyst surface can effectively quench the chlorine radicals (Cl•) via an orientated reaction analogous to hydrogen atom transfer (HAT), enabling the surface-phosphorylated CeO2-supported monolithic catalyst to exhibit both expected activity and stability for over 68 days during a pilot test, catalyzing the destruction of a complex chlorinated volatile organic compound industrial off-gas.

Catalytic destruction of chlorobenzene over K-OMS-2: Inhibition of high toxic byproducts via phosphate modification

In the process of catalytic destruction of chlorinated volatile organic compounds (CVOCs), the catalyst is prone to chlorine poisoning and produce polychlorinated byproducts with high toxicity and persistence, bringing great risk to atmospheric environment and human health. To solve these problems, this work applied phosphate to modify K-OMS-2 catalysts. The physicochemical properties of catalysts were determined by using X-ray powder diffraction (XRD), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), hydrogen temperature programmed reduction (H₂-TPR), pyridine adsorption Fourier-transform infrared (Py-IR) and water temperature programmed desorption (H₂O-TPD), and chlorobenzene was selected as a model pollutant to explore the catalytic performance and byproduct inhibition function of phosphating. Experimental results revealed that 1 wt.% phosphate modification yielded the best catalytic activity for chlorobenzene destruction, with the 90% conversion (T₉₀) at approximately 247°C. The phosphating significantly decreased the types and yields of polychlorinated byproducts in effluent. After phosphating, we observed significant hydroxyl groups on catalyst surface, and the active center was transformed into Mn(IV)-O…H, which promoted the formation of HCl, and enhanced the dechlorination process. Furthermore, the enriched Lewis acid sites by phosphating profoundly enhanced the deep oxidation ability of the catalyst, which promoted a rapid oxidation of reaction intermediates, so as to reduce byproducts generation. This study provided an effective strategy for inhibiting the toxic byproducts for the catalytic destruction of chlorinated organics.

Mechanistic Insight into Catalytic Combustion of Ethyl Acetate on Modified CeO2 Nanobelts: Hydrolysis-Oxidation Process and Shielding Effect of Acetates/Alcoholates

In this study, based on the comparison of two counterparts [Mn- and Cr-modified CeO₂ nanobelts (NBs)] with the opposite effects, some novel mechanistic insights into the ethyl acetate (EA) catalytic combustion over CeO₂-based catalysts were proposed. The results demonstrated that EA catalytic combustion consisted of three primary processes: EA hydrolysis (C-O bond breakage), the oxidation of intermediate products, and the removal of surface acetates/alcoholates. Rapid EA hydrolysis typically occurs on surface acid/base sites or hydroxyl groups, and the removal of surface acetates/alcoholates resulting from EA hydrolysis is considered the rate-determining step. The deposited acetates/alcoholates like a shield covered the active sites (such as surface oxygen vacancies), and the enhanced mobility of the surface lattice oxygen as an oxidizing agent played a vital role in breaking through the shield and promoting the further hydrolysis-oxidation process. The Cr modification impeded the release of surface-activated lattice oxygen from the CeO₂ NBs and induced the accumulation of acetates/alcoholates at a higher temperature due to the increased surface acidity/basicity. Conversely, the Mn-substituted CeO₂ NBs with the higher lattice oxygen mobility effectively accelerated the in situ decomposition of acetates/alcoholates and facilitated the re-exposure of surface active sites. This study may contribute to a further mechanistic understanding into the catalytic oxidation of esters or other oxygenated volatile organic compounds over CeO₂-based catalysts.

Simultaneously Constructing Active Sites and Regulating Mn-O Strength of Ru-Substituted Perovskite for Efficient Oxidation and Hydrolysis Oxidation of Chlorobenzene

Chlorinated volatile organic compounds (CVOCs) are a class of hazardous pollutants that severely threaten environmental safety and human health. Although the catalytic oxidation technique for CVOCs elimination is effective, enhancing the catalytic efficiency and simultaneously inhibiting the production of organic byproducts is still of great challenge. Herein, Ru-substituted LaMn(Ru)O_{3+ δ} perovskite with Ru-O-Mn structure and weakened Mn-O bond strength has been developed for catalytic oxidation of chlorobenzene (CB). The formed Ru-O-Mn structure serves as favorable sites for CB adsorption and activation, while the weakening of Mn-O bond strength facilitates the formation of active oxygen species and improves oxygen mobility and catalyst reducibility. Therefore, LaMn(Ru)O_{3+ δ} exhibits superior low-temperature activity with the temperature of 90% CB conversion decreasing by over 90 °C compared with pristine perovskite, and the deep oxidation of chlorinated byproducts produced in low temperature is also accelerated. Furthermore, the introduction of water vapor into reaction system triggers the process of hydrolysis oxidation that promotes CB destruction and inhibits the generation of chlorinated byproducts, due to the higher-activity *OOH species generated from the dissociated H₂ O reacting with adsorbed oxygen. This work can provide a unique, high-efficiency, and facile strategy for CVOCs degradation and environmental improvement.

Abatement of dichloromethane with high selectivity over defect-rich MOF-derived Ru/TiO2 catalysts

The regulation of oxygen vacancies and Ru species using metal-organic frameworks was synergically adopted in a rational design to upgrade Ru/TiO₂ catalysts, which are highly active for the catalytic oxidation of dichloromethane (DCM) with less undesired byproducts. In this work, Ru/M-TiO₂ and Ru/N-TiO₂ catalysts were synthesized by the pyrolysis of MIL-125 and NH₂-MIL-125 incorporated with Ru, the existence of Ru nanoclusters and nanoparticles was detected by XAFS, respectively, and the catalytic performance was analyzed comprehensively. Complete oxidation of DCM was obtained at ∼290 °C over Ru/M-TiO₂ and Ru/N-TiO₂ catalysts, while Ru/N-TiO₂ showed quite less monochloromethane (MCM) and higher CO₂ yields, and better dechlorination capacity in oxidation. The distinction comes down to that the easier desorption of chlorine could be achieved over Ru⁴⁺ which act as the main activated adsorption sites for DCM in Ru/N-TiO₂, compared to oxygen vacancies that serve as the main dissociation sites in Ru/M-TiO₂. Additionally, Ru/N-TiO₂ exhibited superior stability and excellent resilience in moisture. An in situ DRIFTS experiment further indicated the different DCM catalytic degradation process as well as the reaction mechanism over the as-prepared catalysts.

Evaluation of the Flexibility for Catalytic Ozonation of Dichloromethane over Urchin-Like CuMnOx in Flue Gas with Complicated Components

The evaluation of the poisoning effect of complex components in practical gas on DCM (dichloromethane) catalytic ozonation is of great significance for enhancing the technique's environmental flexibility. Herein, Ca, Pb, As, and NO/SO₂ were selected as a typical alkaline-earth metal, heavy metal, metalloid, and acid gas, respectively, to evaluate their interferences on catalytic behaviors and surface properties of an optimized urchin-like CuMn catalyst. Ca/Pb loading weakens the formation of oxygen vacancies, oxygen mobility, and acidity due to the fusion of Mn-Ca/Pb-O, leading to their inferior catalytic performance with poor CO₂ selectivity and mineralization rate. Noticeably, the presence of As induces excessively strong acidity, facilitating the inevitable formation of byproducts. Catalytic co-ozonation of NO/DCM is achieved with stoichiometric ozone addition. Unfortunately, SO₂ introduction brings irreversible deactivation due to strong competition adsorption and the loss of active sites. Unexpectedly, Ca loading protects active sites from an attack by SO₂. The formation of unstable sulfites and the released Mn-O structure offset the negative effect from SO₂. Overall, the catalytic ozonation of DCM exhibits a distinctive priority in the antipoisoning of metals with the maintenance of DCM conversion. The construction of more stable acid sites should be the future direction of catalyst design; otherwise, catalytic ozonation should be arranged together with post heavy metal capture and a deacidification system.

Recent Advances of Chlorinated Volatile Organic Compounds' Oxidation Catalyzed by Multiple Catalysts: Reasonable Adjustment of Acidity and Redox Properties

The severe hazard of chlorinated volatile organic compounds (CVOCs) to human health and the natural environment makes their abatement technology a key topic of global environmental research. Due to the existence of Cl, the byproducts of CVOCs in the catalytic combustion process are complex and toxic, and the possible generation of dioxin becomes a potential risk to the environment. Well-qualified CVOC catalysts should process favorable low-temperature catalytic oxidation ability, excellent selectivity, and good resistance to poisoning, which are governed by the reasonable adjustment of acidity and redox properties. This review overviews the application of different types of multicomponent catalysts, that is, supported noble metal catalysts, transition metal oxide/zeolite catalysts, composite transition metal oxide catalysts, and acid-modified catalysts, for CVOC degradation from the perspective of balance between acidity and redox properties. This review also highlights the synergistic degradation of CVOCs and NO_x from the perspective of acidity and redox properties. We expect this work to inspire and guide researchers from both the academic and industrial communities and help pave the way for breakthroughs in fundamental research and industrial applications in this field.

Selective Ru Adsorption on SnO2/CeO2 Mixed Oxides for Efficient Destruction of Multicomponent Volatile Organic Compounds: From Laboratory to Practical Possibility

Ru-based catalysts have been extensively employed for the catalytic destruction of chlorinated volatile organic compounds (VOCs), but their versatility for other routine VOCs' destruction has been less explored. Herein, we show that Ru-decorated SnO₂/CeO₂ mixed oxides can sustain H₂O and HCl poisonings and are endowed with extraordinary versatility for a wide range of VOCs' destruction. Selective adsorption of Ru on the cassiterite SnO₂ and CeO₂ nanorods through a Coulomb force can rationally tune the oxidation and dechlorination centers on decorated catalysts, where the epitaxial growth of RuO_x on top of SnO₂ is endowed with excellent dechlorination ability and that on CeO₂ is functional as an oxidation center; the latter could also activate H₂O to provide sufficient H protons for HCl formation. Our developed Ru/SnO₂/CeO₂ catalyst can steadily destruct mono-chlorobenzene, ortho-dichlorobenzene, trichloroethylene, dichloromethane, epichlorohydrin, N-hexane, ethyl acetate, toluene, and their mixtures at an optimum temperature of 300 °C, and its monolithic form is also functional at this temperature with few dioxins being detected in the off-gas. Our results imply that the Ru-decorated SnO₂/CeO₂ catalyst can meet the demands of regenerative catalytic oxidation for the treatment of a wide range of VOCs from industrial exhausts.

A comparative study of the dichloromethane catalytic combustion over ruthenium-based catalysts: Unveiling the roles of acid types in dissociative adsorption and by-products formation

Herein, a comparative investigation of the Ru-based catalysts with different kinds of supports (TiO₂, Al₂O₃, HZSM-5 SiO₂/Al₂O₃ = 27 and 130, respectively) for catalytic combustion of dichloromethane (DCM) has been performed. The characterization results showed that the C-Cl bond of DCM was cleaved on both the Brønsted and Lewis acid sites of the catalysts. However, the Lewis acid sites were more active than the Brønsted acid sites. The relatively strong Lewis acidity of Ru/TiO₂ improved the dissociative adsorption of DCM, accounting for its superior activity. The yield of toxic by-products was strongly associated with the acid types of the catalysts. The Cl species deposited on TiO₂ and Al₂O₃ supports interacted strongly with the Lewis acid sites, thereby promoting the electrophilic chlorination reactions and yielding more polychlorinated by-products, especially highly toxic dibenzo-p-dioxins and dibenzofurans (PCDD/Fs). However, the Cl deposits on Ru/HZSM-5 (SiO₂/Al₂O₃ = 27) with abundant Brønsted acid sites, mainly existed as hydrogen-bonded Cl species, with good mobility and less propensity for chlorinating carbonaceous matter. Moreover, Ru/HZSM-5 (SiO₂/Al₂O₃ = 130) yielded the highest polychlorinated by-products and PCDD/Fs because of its poor redox ability and high surface area. Overall, this study provides valuable insights into the CVOCs catalytic combustion catalysts development.