Operando Structure–Activity–Stability Relationship of Iridium Oxides during the Oxygen Evolution Reaction

Toward Realistic Models of the Electrocatalytic Oxygen Evolution Reaction

The electrocatalytic oxygen evolution reaction (OER) supplies the protons and electrons needed to transform renewable electricity into chemicals and fuels. However, the OER is kinetically sluggish; it operates at significant rates only when the applied potential far exceeds the reversible voltage. The origin of this overpotential is hidden in a complex mechanism involving multiple electron transfers and chemical bond making/breaking steps. Our desire to improve catalytic performance has then made mechanistic studies of the OER an area of major scientific inquiry, though the complexity of the reaction has made understanding difficult. While historically, mechanistic studies have relied solely on experiment and phenomenological models, over the past twenty years ab initio simulation has been playing an increasingly important role in developing our understanding of the electrocatalytic OER and its reaction mechanisms. In this Review we cover advances in our mechanistic understanding of the OER, organized by increasing complexity in the way through which the OER is modeled. We begin with phenomenological models built using experimental data before reviewing early efforts to incorporate ab initio methods into mechanistic studies. We go on to cover how the assumptions in these early ab initio simulations─no electric field, electrolyte, or explicit kinetics─have been relaxed. Through comparison with experimental literature, we explore the veracity of these different assumptions. We summarize by discussing the most critical open challenges in developing models to understand the mechanisms of the OER.

Photodeposition-Based Synthesis of TiO2@IrOx Core-Shell Catalyst for Proton Exchange Membrane Water Electrolysis with Low Iridium Loading

The widespread application of green hydrogen production technologies requires cost reduction of crucial elements. To achieve this, a viable pathway to reduce the iridium loading in proton exchange membrane water electrolysis (PEMWE) is explored. Herein, a scalable synthesis method based on a photodeposition process for a TiO2@IrOx core-shell catalyst with a reduced iridium content as low as 40 wt.% is presented. Using this synthesis method, titania support particles homogeneously coated with a thin iridium oxide shell of only 2.1 ± 0.4 nm are obtained. The catalyst exhibits not only high ex situ activity, but also decent stability compared to commercially available catalysts. Furthermore, the unique core-shell structure provides a threefold increased electrical powder conductivity compared to structures without the shell. In addition, the low iridium content facilitates the fabrication of sufficiently thick catalyst layers at decreased iridium loadings mitigating the impact of crack formation in the catalyst layer during PEMWE operation. It is demonstrated that the novel TiO2@IrOx core-shell catalyst clearly outperforms the commercial reference in single-cell tests with an iridium loading below 0.3 mgIr cm-2 exhibiting a superior iridium-specific power density of 17.9 kW gIr -1 compared to 10.4 kW gIr -1 for the commercial reference.

3D Noble-Metal Nanostructures Approaching Atomic Efficiency and Atomic Density Limits

Noble metals have been widely used in catalysis, however, the scarcity and high cost of noble metal motivate researchers to balance the atomic efficiency and atomic density, which is formidably challenging. This article proposes a robust strategy for fabricating 3D amorphous noble metal-based oxides with simultaneous enhancement on atomic efficiency and density with the assistance of atomic channels, where the atomic utilization increases from 18.2% to 59.4%. The unique properties of amorphous bimetallic oxides and formation of atomic channels have been evidenced by detailed experimental characterizations and theoretical simulations. Moreover, the universality of the current strategy is validated by other binary oxides. When Cu2IrOx with atomic channels (Cu2IrOx-AE) is used as catalyst for oxygen evolution reaction (OER), the mass activity and turnover frequency value of Cu2IrOx-AE are 1-2 orders of magnitude higher than CuO/IrO2 and Cu2IrOx without atomic channels, largely outperforming the reported OER catalysts. Theoretical calculations reveal that the formation of atomic channels leads to various Ir sites, on which the proton of adsorbed *OH can transfer to adjacent O atoms of [IrO6]. This work may attract immediate interest of researchers in material science, chemistry, catalysis, and beyond.

Tailoring iridium-palladium nanoparticles with Ir-rich skin: a highly durable anode electrocatalyst for acidic water electrolysis via a facile microwave-assisted chemical reduction method

Electrochemical water splitting under acidic conditions is a clean way towards producing hydrogen fuels. The slow kinetics of the oxygen evolution reaction (OER) at the anode is currently a bottleneck for commercial acceptance of this technology. Therefore, arriving at more efficient and sustainable OER electrocatalysts is highly desirable. We here demonstrate the synthesis of iridium-palladium (IrPd) alloy nanoparticles (2-5 nm) with variable average composition (Ir : Pd = 1 : 0, 1 : 1, 1 : 3, 1 : 6, 1 : 9 and 0 : 1) using a facile one-pot microwave-assisted chemical reduction method. The IrPd nanoparticles show structure- and composition-dependent OER performance in acidic media. Utilizing different reduction strengths and precursor ratios, successful alloy catalysts were prepared with Ir-rich skin and sublayers of different Pd compositions. Their structures were revealed using high-resolution transmission electron microscopy, X-ray photoelectron spectroscopy, and hydrogen underpotential deposition (Hupd) studies. It turned out that (1) the alloy OER catalyst also has a high electrochemically active surface area for hydrogen adsorption/desorption, (2) the OER performance is strongly dependent on the surface Ir contribution and (3) the intact Ir skin is essential for electrocatalyst stability.

Chemical and Structural In-Situ Characterization of Model Electrocatalysts by Combined Infrared Spectroscopy and Surface X-ray Diffraction

New diagnostic approaches are needed to drive progress in the field of electrocatalysis and address the challenges of developing electrocatalytic materials with superior activity, selectivity, and stability. To this end, we developed a versatile experimental setup that combines two complementary in-situ techniques for the simultaneous chemical and structural analysis of planar electrodes under electrochemical conditions: high-energy surface X-ray diffraction (HE-SXRD) and infrared reflection absorption spectroscopy (IRRAS). We tested the potential of the experimental setup by performing a model study in which we investigated the oxidation of preadsorbed CO on a Pt(111) surface as well as the oxidation of the Pt(111) electrode itself. In a single experiment, we were able to identify the adsorbates, their potential dependent adsorption geometries, the effect of the adsorbates on the surface morphology, and the structural evolution of Pt(111) during surface electro-oxidation. In a broader perspective, the combined setup has a high application potential in the field of energy conversion and storage.

Acid-Base Chemistry of a Model IrO2 Catalytic Interface

Iridium oxide (IrO2) is one of the most efficient catalytic materials for the oxygen evolution reaction (OER), yet the atomic scale structure of its aqueous interface is largely unknown. Herein, the hydration structure, proton transfer mechanisms, and acid-base properties of the rutile IrO2(110)-water interface are investigated using ab initio based deep neural-network potentials and enhanced sampling simulations. The proton affinities of the different surface sites are characterized by calculating their acid dissociation constants, which yield a point of zero charge in agreement with experiments. A large fraction (≈80%) of adsorbed water dissociation is observed, together with a short lifetime (≈0.5 ns) of the resulting terminal hydroxy groups, due to rapid proton exchanges between adsorbed H2O and adjacent OH species. This rapid surface proton transfer supports the suggestion that the rate-determining step in the OER may not involve proton transfer across the double layer into solution, as indicated by recent experiments.

IrOx·nH2O with lattice water-assisted oxygen exchange for high-performance proton exchange membrane water electrolyzers

The trade-off between activity and stability of oxygen evolution reaction (OER) catalysts in proton exchange membrane water electrolyzer (PEMWE) is challenging. Crystalline IrO₂ displays good stability but exhibits poor activity; amorphous IrO_x exhibits outstanding activity while sacrificing stability. Here, we combine the advantages of these two materials via a lattice water-incorporated iridium oxide (IrO_x·nH₂O) that has short-range ordered structure of hollandite-like framework. We confirm that IrO_x·nH₂O exhibits boosted activity and ultrahigh stability of >5700 hours (~8 months) with a record-high stability number of 1.9 × 10⁷ n_oxygen n_Ir^-1. We evidence that lattice water is active oxygen species in sustainable and rapid oxygen exchange. The lattice water-assisted modified OER mechanism contributes to improved activity and concurrent stability with no apparent structural degradation, which is different to the conventional adsorbate evolution mechanism and lattice oxygen mechanism. We demonstrate that a high-performance PEMWE with IrO_x·nH₂O as anode electrocatalyst delivers a cell voltage of 1.77 V at 1 A cm^-2 for 600 hours (60°C).

On the Operando Structure of Ruthenium Oxides during the Oxygen Evolution Reaction in Acidic Media

In the search for rational design strategies for oxygen evolution reaction (OER) catalysts, linking the catalyst structure to activity and stability is key. However, highly active catalysts such as IrO_x and RuO_x undergo structural changes under OER conditions, and hence, structure-activity-stability relationships need to take into account the operando structure of the catalyst. Under the highly anodic conditions of the oxygen evolution reaction (OER), electrocatalysts are often converted into an active form. Here, we studied this activation for amorphous and crystalline ruthenium oxide using X-ray absorption spectroscopy (XAS) and electrochemical scanning electron microscopy (EC-SEM). We tracked the evolution of surface oxygen species in ruthenium oxides while in parallel mapping the oxidation state of the Ru atoms to draw a complete picture of the oxidation events that lead to the OER active structure. Our data show that a large fraction of the OH groups in the oxide are deprotonated under OER conditions, leading to a highly oxidized active material. The oxidation is centered not only on the Ru atoms but also on the oxygen lattice. This oxygen lattice activation is particularly strong for amorphous RuO_x. We propose that this property is key for the high activity and low stability observed for amorphous ruthenium oxide.

Enhancing Voltage Reversal Tolerance of Proton Exchange Membrane Fuel Cells by Tuning the Microstructure of IrOx Catalysts

Voltage reversal of proton exchange membrane fuel cells caused by hydrogen deficiency seriously deteriorates the anodes and lowers their performance and lifetime. A commonly used method is to add oxygen evolution reaction catalysts (e.g., IrO₂) to the anode to extend the water electrolysis plateau against harmful carbon corrosion. Herein, strongly connected IrO_x nanoparticles (SC-IrO_x) are prepared by removing the low surface area carbon carrier of the as-synthesized Ir/C catalyst. The reversal-tolerant anode with SC-IrO_x owns an anti-reversal time of 9.32 h, which is 3.2 and 4.4 times that of the reversal-tolerant anode with commercial IrO_x and weakly connected IrO_x, respectively. Further transmission electron microscope characterizations reveal that SC-IrO_x can construct a stable electron and proton transport pathway in the anode catalyst layer, which can delay the isolation of oxygen evolution reaction catalyst from the electron and proton conducting network, thus extending the water electrolysis plateau. Herein, our findings suggest that tuning the microstructures of IrO_x catalysts is indeed an effective and promising approach to extend the water electrolysis plateau and alleviate the performance degradation of proton exchange membrane fuel cells during the voltage reversal process.

Oxygen Evolution Electrocatalysts for the Proton Exchange Membrane Electrolyzer: Challenges on Stability

Hydrogen generated by proton exchange membrane (PEM) electrolyzer holds a promising potential to complement the traditional energy structure and achieve the global target of carbon neutrality for its efficient, clean, and sustainable nature. The acidic oxygen evolution reaction (OER), owing to its sluggish kinetic process, remains a bottleneck that dominates the efficiency of overall water splitting. Over the past few decades, tremendous efforts have been devoted to exploring OER activity, whereas most show unsatisfying stability to meet the demand for industrial application of PEM electrolyzer. In this review, systematic considerations of the origin and strategies based on OER stability challenges are focused on. Intrinsic deactivation of the material and the extrinsic balance of plant-induced destabilization are summarized. Accordingly, rational strategies for catalyst design including doping and leaching, support effect, coordination effect, strain engineering, phase and facet engineering are discussed for their contribution to the promoted OER stability. Moreover, advanced in situ/operando characterization techniques are put forward to shed light on the OER pathways as well as the structural evolution of the OER catalyst, giving insight into the deactivation mechanisms. Finally, outlooks toward future efforts on the development of long-term and practical electrocatalysts for the PEM electrolyzer are provided.