Kinetic Approach to Investigate the Mechanistic Pathways of Oxygen Reduction Reaction on Fe-Containing N-Doped Carbon Catalysts

Multiscale Understanding of Anion Exchange Membrane Fuel Cells: Mechanisms, Electrocatalysts, Polymers, and Cell Management

Anion exchange membrane fuel cells (AEMFCs) are among the most promising sustainable electrochemical technologies to help solve energy challenges. Compared to proton exchange membrane fuel cells (PEMFCs), AEMFCs offer a broader choice of catalyst materials and a less corrosive operating environment for the bipolar plates and the membrane. This can lead to potentially lower costs and longer operational life than PEMFCs. These significant advantages have made AEMFCs highly competitive in the future fuel cell market, particularly after advancements in developing non-platinum-group-metal anode electrocatalysts, anion exchange membranes and ionomers, and in understanding the relationships between cell operating conditions and mass transport in AEMFCs. This review aims to compile recent literature to provide a comprehensive understanding of AEMFCs in three key areas: i) the mechanisms of the hydrogen oxidation reaction (HOR) and the oxygen reduction reaction (ORR) in alkaline media; ii) recent advancements in the synthesis routes and structure-property relationships of cutting-edge HOR and ORR electrocatalysts, as well as anion exchange membranes and ionomers; and iii) fuel cell operating conditions, including water management and impact of CO2. Finally, based on these aspects, the future development and perspectives of AEMFCs are proposed.

Oxygen doping regulation of Co single atom catalysts for electro-Fenton degradation of tetracycline

Electro-Fenton is an effective process for degrading hard-to-degrade organic pollutants, such as tetracycline (TC). However, the degradation efficiency of this process is limited by the activity and stability of the cathode catalyst. Herein, a temperature gradient pyrolysis strategy and oxidation treatment is proposed to modulate the coordination environment to prepare oxygen-doped cobalt monoatomic electrocatalysts (CoNOC). The CoNOC catalysts can achieve the selectivity of 93 % for H2O2 with an electron transfer number close to 2. In the H-cell, the prepared electrocatalysts can achieve more than 100 h of H2O2 production with good stability and the yield of 1.41 mol gcatalyst-1 h-1 with an average Faraday efficiency (FE) of more than 88 %. The calculations indicate that the epoxy groups play a crucial role in modulating the oxygen reduction pathway. The O doping and unique N coordination of Co single-atom active sites (CoN(Pd)3N(Po)1O1) can effectively weaken the O2/OOH* interaction, thereby promoting the production of H2O2. Finally, the electro-Fenton system could achieve a TC degradation rate of 94.9 % for 120 min with a mineralization efficiency of 87.8 % for 180 min, which provides a reliable option for antibiotic treatment. The significant involvement of OH in the electro-Fenton process was confirmed, and the plausible mineralization pathway for TC was proposed.

Investigation on the reaction kinetic mechanism of polydopamine-loaded copper as dual-functional catalyst in heterogeneous electro-Fenton process

Heterogeneous electro-Fenton (HEF) process has been regarded as a promising method in environmental remediation. However, the reaction kinetic mechanism of the HEF catalyst for simultaneous production and activation of H₂O₂ remained confounded. Herein, the copper supported on polydopamine (Cu/C) was synthesized by a facile method and employed as a bifunctional HEFcatalyst, and the catalytic kinetic pathways were deeply investigated by using rotating ring-disk electrode (RRDE) voltammetry based on the Damjanovic model. Experimental results substantiated that a two-electron oxygen reduction reaction (2e^- ORR) and a sequential Fenton oxidation reaction were proceeded on 1.0-Cu/C, where metallic copper played a crucial role in the fabrication of 2e^- active sites as well as utmost H₂O₂ activation to produce highly reactive oxygen species (ROS), resulting in the high H₂O₂ productivity (52.2%) and the almost complete removal of contaminant ciprofloxacin (CIP) after 90 min. The work not only expanded the idea of reaction mechanism on Cu-based catalyst in HEF process but also provided a promising catalyst for pollutants degradation in wastewater treatment.

Influence of Nitrogen Doping into Carbon on the Activation Barrier of ORR in Alkaline Medium: An Investigation Based on Eyring Analysis

The oxygen reduction reaction (ORR) is investigated on metal-free carbon (Vulcan XC-72) and nitrogen-doped (∼≤1%) carbon (N/C-900) in 0.1 M KOH. The product distribution (O₂ to OH^- and HO₂^-) as a function of overpotential (η) in the temperature range of 293-323 K is analyzed using a rotating ring-disk electrode (RRDE) assembly. The kinetic current due to reduction of O₂ to HO₂^- is estimated and used in the Eyring analysis to determine the change in enthalpy of activation (ΔH^#). It is shown that doping of carbon with nitrogen (even with ≤1 wt %) causes substantial increase in the number of active sites (almost 2-fold) and reduction in ΔH^# at any η. Moreover, ΔH^# is a stronger function of η on N/C-900 as compared to that on the carbon surface.

Understanding Synergistic Catalysis on Cu-Se Dual Atom Sites via Operando X-ray Absorption Spectroscopy in Oxygen Reduction Reaction

The construction and understanding of synergy in well-defined dual-atom active sites is an available avenue to promote multistep tandem catalytic reactions. Herein, we construct a dual-hetero-atom catalyst that comprises adjacent Cu-N₄ and Se-C₃ active sites for efficient oxygen reduction reaction (ORR) activity. Operando X-ray absorption spectroscopy coupled with theoretical calculations provide in-depth insights into this dual-atom synergy mechanism for ORR under realistic device operation conditions. The heteroatom Se modulator can efficiently polarize the charge distribution around symmetrical Cu-N₄ moieties, and serve as synergistic site to facilitate the second oxygen reduction step simultaneously, in which the key OOH*-(Cu₁ -N₄ ) transforms to O*-(Se₁ -C₂ ) intermediate on the dual-atom sites. Therefore, this designed catalyst achieves satisfied alkaline ORR activity with a half-wave potential of 0.905 V vs. RHE and a maximum power density of 206.5 mW cm^-2 in Zn-air battery.

Elucidating Electrocatalytic Oxygen Reduction Kinetics via Intermediates by Time-Dependent Electrochemiluminescence

Facile evaluation of oxygen reduction reaction (ORR) kinetics for electrocatalysts is critical for sustainable fuel-cell development and industrial H₂ O₂ production. Despite great success in ORR studies using mainstream strategies, such as the membrane electrode assembly, rotation electrodes, and advanced surface-sensitive spectroscopy, the time and spatial distribution of reactive oxygen species (ROS) intermediates in the diffusion layer remain unknown. Using time-dependent electrochemiluminescence (Td-ECL), we report an intermediate-oriented method for ORR kinetics analysis. Owing to multiple ultrasensitive stoichiometric reactions between ROS and the ECL emitter, except for electron transfer numbers and rate constants, the potential-dependent time and spatial distribution of ROS were successfully obtained for the first time. Such exclusively uncovered information would guide the development of electrocatalysts for fuel cells and H₂ O₂ production with maximized activity and durability.

Identification of Catalytic Active Sites for Durable Proton Exchange Membrane Fuel Cell: Catalytic Degradation and Poisoning Perspectives

Recent progress in synthetic strategies, analysis techniques, and computational modeling assist researchers to develop more active catalysts including metallic clusters to single-atom active sites (SACs). Metal coordinated N-doped carbons (M-N-C) are the most auspicious, with a large number of atomic sites, markedly performing for a series of electrochemical reactions. This perspective sums up the latest innovative and computational comprehension, while giving credit to earlier/pioneering work in carbonaceous assembly materials towards robust electrocatalytic activity for proton exchange membrane fuel cells via inclusive performance assessment of the oxygen reduction reaction (ORR). M-N_x -C_y are exclusively defined active sites for ORR, so there is a unique possibility to intellectually design the relatively new catalysts with much improved activity, selectivity, and durability. Moreover, some SACs structures provide better performance in fuel cells testing with long-term durability. The efforts to understand the connection in SACs based M-N_x -C_y moieties and how these relate to catalytic ORR performance are also conveyed. Owing to comprehensive practical application in the field, this study has covered very encouraging aspects to the current durability status of M-N-C based catalysts for fuel cells followed by degradation mechanisms such as macro-, microdegradation, catalytic poisoning, and future challenges.

Fast Generation of Hydroxyl Radicals by Rerouting the Electron Transfer Pathway via Constructed Chemical Channels during the Photo-Electro-Reduction of Oxygen

A strategy for the fast generation of hydroxyl radicals (HO·) via photo-electro-reduction of oxygen by rerouting the electron transfer pathway was proposed. The rate-determining step of HO· production is the formation of H₂O₂ and the simultaneous reduction of H₂O₂. Engineering of F-TiO₂ with single atom Pd bonded with four F and two O atoms favored the electrocatalytic 2-electron oxygen reduction to H₂O₂ with as high as 99% selectivity, while the additional channel bond HO-O···Pd-F-TiO₂ facilitates the photogenerated electron transfer from the conduction band to single atom Pd to reduce Pd···O-OH to HO·. The optimized HO· production rate is 9.18 μ mol L^-1 min^-1, which is 2.6-52.5 times higher than that in traditional advanced oxidation processes. In the application of wastewater treatment, this proposed photoelectrocatalytic oxygen reduction method, respectively, shows fast kinetics of 0.324 and 0.175 min^-1 for removing bisphenol A and acetaminophen. Around 93.2% total organic carbon and 99.3% acute toxicity removal were achieved. Additionally, the degradation efficiency was less affected by the water source and pH value because of the evitable usage of metallic active sites. This work represents a fundamental investigation on the generation rate of HO·, which would pave the way for the future development of photoelectrocatalytic technologies for water purification.

Effect of Local pH Change in non-PGM Catalysts – A Potential Dependent Mechanistic Analysis of the Oxygen Reduction Reaction

Typically, the ORR show higher activity in alkaline electrolytes than in acidic medium on either platinum-group metal (PGM) or non-PGM catalysts, known from their outer sphere electron transfer (OSET) mechanism...

Kinetic Insights into the Mechanism of Oxygen Reduction Reaction on Fe2O3/C Composites

Since the inception of cobalt phthalocyanine for oxygen reduction reaction (ORR), non-platinum group metals have been the central focus in the area of fuel-cell electrocatalysts. Besides Fe-N_x active sites, a large variety of species are formed during the pyrolysis, but studies related to their ORR activity have been given less importance in the literature. Fe₂O₃ is one among them, and this study describes the role of Fe₂O₃ in the ORR. The Fe₂O₃ is carefully synthesized on various carbon supports and characterized using X-ray photoelectron spectroscopy (XPS) spectra, high-resolution transmission electron microscopy (HRTEM) images, and surface area analysis. The characterization techniques reveal that the Fe₂O₃ nanoparticles are present in the pores of the carbon supports, having a particle size ranging from 4 to 15 nm. The current density of the ORR on Fe₂O₃/C catalysts is increased compared with bare carbon supports, as discerned from the rotating ring-disk electrode (RRDE) voltammetry experiments, demonstrating the role of size-confined Fe₂O₃ nanoparticles. The overall number of electrons in the ORR is increased by the introduction of Fe₂O₃ on the carbon support. Based on the kinetic analysis, the ORR on Fe₂O₃/C follows a pseudo-4-electron or 2+2-electron ORR, where the first 2-electron ORR to H₂O₂ and second 2-electron H₂O₂ reduction reaction (HPRR) to H₂O are assigned to the graphitic carbon (carbon defects) and Fe₂O₃ active sites, respectively. Theoretical studies indicate that the role of Fe₂O₃ is to decrease the free energy of O₂ adsorption and reduce the energy barrier for the reduction of *OOH to OH^-. The onset potential estimated from the free energy diagram is 0.42 V, matching with the HPRR activity demonstrated using the potential-dependent rate constants plot. Fe₂O₃/C shows higher stability by retaining 95% of the initial activity even after 20 000 cycles.

Efficient Electrochemical Oxygen Reduction to Hydrogen Peroxide by Transition Metal-Doped Silicate Sr0.7Na0.3SiO3-δ

Electrochemical oxygen reduction in a selective two-electron pathway is an efficient method for onsite production of H₂O₂. State of the art noble metal-based catalysts will be prohibitive for widespread applications, and hence earth-abundant oxide-based systems are most desired. Here we report transition metal (Mn, Fe, Ni, Cu)-doped silicates, Sr_0.7Na_0.3SiO_3-δ, as potential electrocatalysts for oxygen reduction to H₂O₂ in alkaline conditions. These novel compounds are isostructural with the parent Sr_0.7Na_0.3SiO_3-δ and crystallize in monoclinic structure with corner-shared SiO₄ groups forming cyclic trimers. The presence of Na stabilizes O vacancies created on doping, and the transition metal ions provide catalytically active sites. Electrochemical parameters estimated from Tafel and Koutechy-Levich plots suggest a two-electron transfer mechanism, indicating peroxide formation. This is confirmed by the rotating ring disc electrode method, and peroxide selectivity and Faradaic efficiency are calculated to be in the range of 65-82% and 50-68%, respectively, in a potential window 0.3 to 0.6 V (vs RHE). Of all the dopants, Ni imparts the maximum selectivity and efficiency as well as highest rate of formation of H₂O₂ at 1.65 μmol s^-1.

A pyridinic Fe-N4 macrocycle models the active sites in Fe/N-doped carbon electrocatalysts

Iron- and nitrogen-doped carbon (Fe-N-C) materials are leading candidates to replace platinum catalysts for the oxygen reduction reaction (ORR) in fuel cells; however, their active site structures remain poorly understood. A leading postulate is that the iron-containing active sites exist primarily in a pyridinic Fe-N₄ ligation environment, yet, molecular model catalysts generally feature pyrrolic coordination. Herein, we report a molecular pyridinic hexaazacyclophane macrocycle, (phen₂N₂)Fe, and compare its spectroscopic, electrochemical, and catalytic properties for ORR to a typical Fe-N-C material and prototypical pyrrolic iron macrocycles. N 1s XPS and XAS signatures for (phen₂N₂)Fe are remarkably similar to those of Fe-N-C. Electrochemical studies reveal that (phen₂N₂)Fe has a relatively high Fe(III/II) potential with a correlated ORR onset potential within 150 mV of Fe-N-C. Unlike the pyrrolic macrocycles, (phen₂N₂)Fe displays excellent selectivity for four-electron ORR, comparable to Fe-N-C materials. The aggregate spectroscopic and electrochemical data demonstrate that (phen₂N₂)Fe is a more effective model of Fe-N-C active sites relative to the pyrrolic iron macrocycles, thereby establishing a new molecular platform that can aid understanding of this important class of catalytic materials.

Revealing Kinetics of Two-Electron Oxygen Reduction Reaction at Single-Molecule Level

By combining single-molecule fluorescence microscopy with traditional electrochemical methods, herein we report on the investigation of the electrocatalytic kinetics of two-electron (2e) pathway of oxygen reduction reaction (ORR) on a single Fe₃O₄ nanoparticle. The kinetic parameters for two-electron ORR process are successfully derived at the single-particle level, and a potential dependence of dynamic heterogeneity among individual nanoparticles is revealed. Furthermore, the performance stability of individual Fe₃O₄ nanoparticles for 2e ORR process is studied. This study deepens our understanding to the electrocatalytic ORR process, especially the 2e pathway at single-molecule and single-particle levels.

A Composite Bifunctional Oxygen Electrocatalyst for High-Performance Rechargeable Zinc-Air Batteries

Rechargeable zinc-air batteries are considered as next-generation energy storage devices because of their ultrahigh theoretical energy density of 1086 Wh kg^-1 (including oxygen) and inherent safety originating from the use of aqueous electrolyte. However, the cathode processes regarding oxygen reduction and evolution are sluggish in terms of kinetics, which severely limit the practical battery performances. Developing high-performance bifunctional oxygen electrocatalysts is of great significance, yet to achieve better bifunctional electrocatalytic reactivity beyond the state-of-the-art noble-metal-based electrocatalysts remains a great challenge. Herein, a composite Co₃ O₄ @POF (POF=framework porphyrin) bifunctional oxygen electrocatalyst is proposed to construct advanced air cathodes for high-performance rechargeable zinc-air batteries. The as-obtained composite Co₃ O₄ @POF electrocatalyst exhibits a bifunctional electrocatalytic reactivity of ΔE=0.74 V, which is better than the noble-metal-based Pt/C+Ir/C electrocatalyst and most of the reported bifunctional ORR/OER electrocatalysts. When applied in rechargeable zinc-air batteries, the Co₃ O₄ @POF cathode exhibits a reduced discharge-charge voltage gap of 1.0 V at 5.0 mA cm^-2 , high power density of 222.2 mW cm^-2 , and impressive cycling stability for more than 2000 cycles at 5.0 mA cm^-2 .

Preliminary study on the electrocatalytic performance of an iron biochar catalyst prepared from iron-enriched plants

Eichhornia crassipes is a hyperaccumulator of metals and has been widely used to remove metal pollutants from water, but disposal of contaminated plants is problematic. Biochar prepared from plants is commonly used to remediate soils and sequester carbon. Here, the catalytic activity of biochar prepared from plants enriched with iron was investigated as a potentially beneficial use of metal-contaminated plants. In a 30-day hydroponic experiment, E. crassipes was exposed to different concentrations of Fe(III) (0, 4, 8, 16, 32 and 64 mg/L), and Fe-biochar (Fe-BC) was prepared by pyrolysis of the plant roots. The biochar was characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray spectrometry (EDS), Brunauer-Emmett-Teller (BET) analysis, X-ray photoelectron spectroscopy (XPS) and atomic absorption spectrometry (AAS). The original root morphology was visible and iron was present as γ-Fe₂O₃ and Fe₃O₄. The biochar enriched with Fe(III) at 8 mg/L (8-Fe-BC) had the smallest specific surface area (SSA, 13.54 m²/g) and the highest Fe content (27.9 mg/g). Fe-BC catalytic activity was tested in the electrocatalytic reduction of H₂O₂ using cyclic voltammetry (CV). The largest reduction current (1.82 mA/cm²) was displayed by 8-Fe-BC, indicating the highest potential catalytic activity. We report here, for the first time, on the catalytic activity of biochar made from iron-enriched plants and demonstrate the potential for reusing metal-contaminated plants to produce a biochar catalyst.

Synergistic effect on BCN nanomaterials for the oxygen reduction reaction – a kinetic and mechanistic analysis to explore the active sites

The rGO doped with boron and nitrogen reduce the oxygen via the dissociative four-electron pathway whereas the two-electron oxygen reduction reaction is more predominant on the rGO doped with either of the two individual heteroatoms.

Single-Atom Cr-N4 Sites Designed for Durable Oxygen Reduction Catalysis in Acid Media

Single-atom catalysts (SACs) are attracting widespread interest for the catalytic oxygen reduction reaction (ORR), with Fe-N_x SACs exhibiting the most promising activity. However, Fe-based catalysts suffer serious stability issues as a result of oxidative corrosion through the Fenton reaction. Herein, using a metal-organic framework as an anchoring matrix, we for the first time obtained pyrolyzed Cr/N/C SACs for the ORR, where the atomically dispersed Cr is confirmed to have a Cr-N₄ coordination structure. The Cr/N/C catalyst exhibits excellent ORR activity with an optimal half-wave potential of 0.773 V versus RHE. More excitingly, the Fenton reaction is substantially reduced and, thus, the final catalysts show superb stability. The innovative and robust active site for the ORR opens a new possibility to circumvent the stability issue of the non-noble metal ORR catalysts.

Morphology-Controlled Nitrogen-Containing Polymers as Synthetic Precursors for Electrochemical Oxygen Reduction Fe/N/C Cathode Catalysts

Nitrogen-containing aromatic polymers such as polyimide are known for their high thermal stability. While they have been widely used in industry, their relevance to catalysis is still quite limited. In recent years, nitrogen-containing polymers have been explored as precursors of nitrogen-doped carbonaceous materials, which are particularly attractive as non-precious metal catalysts for oxygen reduction in fuel cells. The high thermal stability of nitrogen-containing polymers contributes to an effective control over the morphology of the resulting carbonaceous catalysts. This review article provides an overview of the recent progress on the research and development of Fe/N/C oxygen reduction catalysts prepared from morphology-controlled nitrogen-containing polymers.

Nitrogen doped nanoporous graphene: an efficient metal-free electrocatalyst for the oxygen reduction reaction

Nitrogen doped nanoporous graphene electrocatalysts have been successfully prepared and are shown to be useful electrocatalysts towards the ORR.

Pt-free carbon-based fuel cell catalyst prepared from spherical polyimide for enhanced oxygen diffusion

The development of a non-precious metal (NPM) fuel cell catalyst is extremely important to achieve globalization of polymer electrolyte fuel cells due to the cost and scarcity of platinum. Here, we report on a NPM cathode catalyst prepared by the pyrolysis of spherical polyimide nanoparticles that contain small amounts of Fe additive. 60 nm diameter Fe-containing polyimide nanoparticles were successfully synthesized by the precipitation polymerization of pyromellitic acid dianhydride and 1,3,5-tris(4-aminophenyl)benzene with Fe(acac)₃ (acac = acetylacetonate) as an additive. The particles were subsequently carbonized by multistep pyrolysis to obtain the NPM catalyst while retaining the small particle size. The catalyst has good performance and promising durability for fuel cell applications. The fuel cell performance under a 0.2 MPa air atmosphere at 80 °C of 1.0 A cm⁻² at 0.46 V is especially remarkable and better than that previously reported.

Role of iron in the reduction of H2O2 intermediate during the oxygen reduction reaction on iron-containing polyimide-based electrocatalysts

The role of Fe in Fe–N–C catalysts is to catalyze the reduction of the H₂O₂ intermediate of the peroxide pathway of the oxygen reduction reaction (ORR). The results demonstrate that the ORR of Fe–N–C catalysts follows the two-site peroxide pathway.

Nanocrystalline Fe-Fe2O3 particle-deposited N-doped graphene as an activity-modulated Pt-free electrocatalyst for oxygen reduction reaction

The size-controlled growth of nanocrystalline Fe-Fe2O3 particles (2-3 nm) and their concomitant dispersion on N-doped graphene (Fe-Fe2O3/NGr) could be attained when the mutually assisted redox reaction between NGr and Fe(3+) ions could be controlled within the aqueous droplets of a water-in-oil emulsion. The synergistic interaction existing between Fe-Fe2O3 and NGr helped the system to narrow down the overpotential for the oxygen reduction reaction (ORR) by bringing a significant positive shift to the reduction onset potential, which is just 15 mV higher than its Pt-counterpart. In addition, the half-wave potential (E1/2) of Fe-Fe2O3/NGr is found to be improved by a considerable amount of 135 mV in comparison to the system formed by dispersing Fe-Fe2O3 nanoparticles on reduced graphene oxide (Fe-Fe2O3/RGO), which indicates the presence of a higher number of active sites in Fe-Fe2O3/NGr. Despite this, the ORR kinetics of Fe-Fe2O3/NGr are found to be shifted significantly to the preferred 4-electron-transfer pathway compared to NGr and Fe-Fe2O3/RGO. Consequently, the H2O2% was found to be reduced by 78.3% for Fe-Fe2O3/NGr (13.0%) in comparison to Fe-Fe2O3/RGO (51.2%) and NGr (41.0%) at -0.30 V (vs. Hg/HgO). This difference in the yield of H2O2 formed between the systems along with the improvements observed in terms of the oxygen reduction onset and E1/2 in the case of Fe-Fe2O3/NGr reveals the activity modulation achieved for the latter is due to the coexistence of factors such as the presence of the mixed valancies of iron nanoparticles, small size and homogeneous distribution of Fe-Fe2O3 nanoparticles and the electronic modifications induced by the doped nitrogen in NGr. A controlled interplay of these factors looks like worked favorably in the case of Fe-Fe2O3/NGr. As a realistic system level validation, Fe-Fe2O3/NGr was employed as the cathode electrode of a single cell in a solid alkaline electrolyte membrane fuel cell (AEMFC). The system could display an open circuit voltage (OCV) of 0.73 V and maximum power and current densities of 54.40 mW cm(-2) and 200 mA cm(-2), respectively, which are comparable to the performance characteristics of a similar system derived by using 40 wt% Pt/C as the cathode electrode.