Lattice-Confined Sn (IV/II) Stabilizing Raft-Like Pt Clusters: High Selectivity and Durability in Propane Dehydrogenation

Close Intimacy between PtIn Clusters and Zeolite Channels for Ultrastability toward Propane Dehydrogenation

Propane dehydrogenation (PDH) serves as a pivotal intentional technique to produce propylene. The stability of PDH catalysts is generally restricted by the readsorption of propylene which can subsequently undergo side reactions for coke formation. Herein, we demonstrate an ultrastable PDH catalyst by encapsulating PtIn clusters within silicalite-1 which serves as an efficient promoter for olefin desorption. The mean lifetime of PtIn@S-1 (S-1, silicalite-1) was calculated as 37317 h with high propylene selectivity of >97% at 580 °C with a weight hourly space velocity (WHSV) of 4.7 h-1. With an ultrahigh WHSV of 1128 h-1, which pushed the catalyst away from the equilibrium conversion to 13.3%, PtIn@S-1 substantially outperformed other reported PDH catalysts in terms of mean lifetime (32058 h), reaction rates (3.42 molpropylene gcat-1 h-1 and 341.90 molpropylene gPt-1 h-1), and total turnover number (14387.30 kgpropylene gcat-1). The developed catalyst is likely to lead the way to scalable PDH applications.

Structured Catalysts and Catalytic Processes: Transport and Reaction Perspectives

The structure of catalysts determines the performance of catalytic processes. Intrinsically, the electronic and geometric structures influence the interaction between active species and the surface of the catalyst, which subsequently regulates the adsorption, reaction, and desorption behaviors. In recent decades, the development of catalysts with complex structures, including bulk, interfacial, encapsulated, and atomically dispersed structures, can potentially affect the electronic and geometric structures of catalysts and lead to further control of the transport and reaction of molecules. This review describes comprehensive understandings on the influence of electronic and geometric properties and complex catalyst structures on the performance of relevant heterogeneous catalytic processes, especially for the transport and reaction over structured catalysts for the conversions of light alkanes and small molecules. The recent research progress of the electronic and geometric properties over the active sites, specifically for theoretical descriptors developed in the recent decades, is discussed at the atomic level. The designs and properties of catalysts with specific structures are summarized. The transport phenomena and reactions over structured catalysts for the conversions of light alkanes and small molecules are analyzed. At the end of this review, we present our perspectives on the challenges for the further development of structured catalysts and heterogeneous catalytic processes.

Active Pd Catalyst for the Selective Synthesis of Methylated Amines with Methanol

Selective N-methylation of amines with methanol is an important reaction in the synthesis of high-value-added fine chemicals, including dyes, surfactants, pharmaceuticals, agrochemicals, and materials. However, N-methylated amines possess higher reactivities and are prone to further transform into N,N-dimethylated amines. Therefore, it is still a challenge to controllably regulate the selectivity of N-methylation using heterogeneous catalysts without the use of base. Herein, we developed a series of Pd/Zn(Al)O catalysts with abundant basic sites, and the selectivity of N-methylation was controlled by a heterogeneous Pd/Zn(Al)O catalyst with a Zn/Al ratio of 10 and a Pd loading of 0.4 wt % in the pressure of H₂. The experimental results showed that the appropriate basic properties of the catalyst were beneficial to form the desired N-methylated amine. The low loading of Pd in the catalyst was highly dispersed on the support, providing sufficient active sites. These were attributed to the Zn vacancies formed by Al-doped Zn, which were beneficial to form the highly active and stable Pd sites. Furthermore, a series of amines and nitrobenzenes with different functional groups were well tolerated for the selective synthesis of N-methylated amines in the absence of base.

Emerging Heterogeneous Supports for Efficient Electrocatalysis

Electrocatalysis plays a fundamental role in many fields, such as metallurgy, medicine, chemical industry, and energy conversion. Anchoring active electrocatalysts with controllable loading and uniform dispersion onto suitable supports has become an attractive topic. This is because the supports can not only have the potential to improve catalytic activity and stability through the interaction between support and catalytic center, but also can reduce precious metal consumption by improving atomic utilization. Herein, recent theoretical and experimental progresses concerning the development of supports to anchor electrocatalytic materials are first reviewed. Next, their controllable syntheses, characterization techniques, metal-support electronic interactions, and structure-performance relationships are presented. Some representative carbon supports and non-carbonaceous supports, as well as recently reported star supports such as 2D supports, single atom catalysts, and self-supported catalysts are also summarized. In addition, the significant role of support in stabilizing and regulating catalytic active sites is particularly emphasized. Finally, challenges, opportunities, key problems, and further promising solutions for supported catalysts are proposed.

Zeolite-confined subnanometric PtSn mimicking mortise-and-tenon joinery for catalytic propane dehydrogenation

Heterogeneous catalysts are often composite materials synthesized via several steps of chemical transformation, and thus the atomic structure in composite is a black-box. Herein with machine-learning-based atomic simulation we explore millions of structures for MFI zeolite encapsulated PtSn catalyst, demonstrating that the machine-learning enhanced large-scale potential energy surface scan offers a unique route to connect the thermodynamics and kinetics within catalysts' preparation procedure. The functionalities of the two stages in catalyst preparation are now clarified, namely, the oxidative clustering and the reductive transformation, which form separated Sn₄O₄ and PtSn alloy clusters in MFI. These confined clusters have high thermal stability at the intersection voids of MFI because of the formation of "Mortise-and-tenon Joinery". Among, the PtSn clusters with high Pt:Sn ratios (>1:1) are active for propane dehydrogenation to propene, ∼10³ in turnover-of-frequency greater than conventional Pt₃Sn metal. Key recipes to optimize zeolite-confined metal catalysts are predicted.

Dispersion and Stabilization of Supported Layered Double Hydroxide-Based Nanocomposites on V-Based Catalysts for Nonoxidative Dehydrogenation of Isobutane to Isobutene

Nonoxidative dehydrogenation of isobutane is one of the sustainable strategies for producing high value added isobutene. As alternatives for the commercial Pt- and Cr-based dehydrogenation catalysts, supported V-based catalysts are worthy of study. In this work, a series of VOx/mMgAlO-R catalysts (m = 10, 15, 20, 25 and 30) were designed and prepared by loading VOx on mMgAlO composite oxide supports derived from mesoporous Al2O3-supported layered double hydroxide (LDH) nanocomposites. The calcined and reduced catalysts were characterized by X-ray diffraction (XRD), Raman spectra, Ultraviolet-visible diffuse reflectance (UV-Vis) spectra, NH3 temperature-programmed desorption (NH3-TPD), Temperature-programmed reduction (H2-TPR), X-Ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TG) and low temperature N2 adsorption–desorption isotherms. The as-synthesized VOx/20MgAlO-R with appropriate Mg addition exhibits superior activity (43–56% conversion and 77–81% selectivity), excellent stability and coking-resistance for the isobutane dehydrogenation. The structure–performance relationship reveals that the formation of VOx species confined in the reconstructed LDH interlayer and porous MgO facilitates dispersing and stabilizing the VOx species. The low polymerization degree and higher proportion of V4+ ion for VOx species, strong acidity of medium acid sites and low concentration of strong acid sites are responsible for the excellent anti-coking and catalytic performance. The strong VOx–support interaction is beneficial for enhancing the stability of the catalysts.

Tailoring Single-Atom Platinum for Selective and Stable Catalysts in Propane Dehydrogenation

Propane dehydrogenation has been a promising method for producing propylene that has the potentials to meet the increasing global demand for propylene. However, owing to the restricted equilibrium conversion caused by the high endothermicity, even the Pt-based catalysts, which exhibit high activity and selectivity, severely suffer significantly from coke formation and/or nanoparticle sintering at realistic reaction temperatures, resulting in a short catalyst lifetime. As a result, few innovative catalysts in terms of catalytic activity, selectivity, and stability, have been produced. In this Review, we focus on the characteristics of single-atom-like Pt sites for PDH and attempt to provide suggestions for developing highly efficient catalysts. First, we briefly describe the fundamental strategies. Following that, the remarkable catalysis is addressed by three different distinct sorts of state-of-the-art single-atom-like Pt catalysts are discussed. Additionally, we present other promising catalyst design approaches that are not based on single-atom-like Pt catalysts, as well as future research challenges in this field.

Atomically precise structures of Pt2(S-Adam)4(PPh3)2 complexes and catalytic application in propane dehydrogenation

As a bridge between single metal atoms and metal nanoclusters, atomically precise metal complexes are of great significance for controlled synthesis and catalytic applications at the atomic level. Herein, novel Pt₂(S-Adam)₄(PPh₃)₂ complexes were prepared via the conventional synthetic methods of metal nanoclusters. The atomically precise crystal structures of the binuclear Pt complexes with three kinds of packing modes in a unit cell were determined by X-ray crystallography. The two Pt atoms are bridged by two S atoms of thiolates, constructing a rhombus on a plane. Moreover, the ultraviolet visible absorption spectra of Pt₂(S-Adam)₄(PPh₃)₂ complexes show an apparent absorption peak centered at 454 nm. Furthermore, the Pt complexes were used as precursors to prepare catalysts for non-oxidative propane dehydrogenation. The as-prepared Pt-based catalysts with a particle size of approximately 1 nm demonstrated a propane conversion of about 18% and significantly enhanced selectivity for propylene, up to 93%. Our work will be beneficial to the basic understanding of platinum complexes, as well as the improvement of the catalytic dehydrogenation of propane.

Propane Dehydrogenation over PtSn/Al2O3 Catalysts: Influence of Urea to Al(NO3)3·9H2O Ratio

Al2O3 supports were synthesized by the hydrothermal method and PtSn/Al2O3 catalysts were prepared by incipient-wetness impregnation method. The influence of the ratio of urea to Al(NO3)3·9H2O on the structure and catalytic performance for propane dehydrogenation was investigated. The catalysts were characterized by XRD, N2 adsorption–desorption, SEM, H2-TPR, NH3-TPD and Raman. The results show that the ratios of urea to Al(NO3)3·9H2O influence the morphology and phy-chemical properties of Al2O3 support, which influence the dispersion of PtSn active sites and the interaction of Pt and Sn on PtSn/Al2O3 catalysts. The PtSn/Al2O3-9 catalyst possesses the highest interaction of Pt and Sn, which result in high dispersion of active sites. The PtSn/Al2O3-9 catalyst shows high propane conversion and low deactivation rate among these catalysts.

Atomically dispersed metal catalysts on nanodiamond and its derivatives: synthesis and catalytic application

Atomically dispersed metal catalysts (ADMCs) have attracted increasing interest in the field of heterogeneous catalysis. As sub-nanometric catalysts, ADMCs have exhibited remarkable catalytic performance in many reactions. ADMCs are classified into two categories: single atom catalysts (SACs) and atomically dispersed clusters with a few atoms. To stabilize the highly active ADMCs, nanodiamond (ND) and its derivatives (NDDs) are promising supports. In this Feature Article, we have introduced the advantages of NDDs with a highly curved surface and tunable surface properties. The controllable defective sites and oxygen functional groups are known as the anchoring sites for ADMCs. Tunable surface acid-base properties enable ADMCs supported on NDDs to exhibit unique selectivity towards target products and an extended lifetime in many reactions. In addition, we have firstly overviewed the recent advances in the synthesis strategies for effectively fabricating ADMCs on NDDs, and further discussed how to achieve the atomic dispersion of metal precursors and stabilize the as-formed metal atoms against migration and agglomeration based on NDDs. And then, we have also systematically summarized the advantages of ADMCs supported on NDDs in reactions, including hydrogenation, dehydrogenation, aerobic oxidation and electrochemical reaction. These reactions can also effectively guide the design of ADMCs. The recent progress in understanding the effect of structure of active centers and metal-support interactions (MSIs) on the catalytic performance of ADMCs is particularly highlighted. At last, the possible research directions in ADMCs are forecasted.

In situ formation of ZnOx species for efficient propane dehydrogenation

Propane dehydrogenation (PDH) to propene is an important alternative to oil-based cracking processes, to produce this industrially important platform chemical1,2. The commercial PDH technologies utilizing Cr-containing (refs. 3,4) or Pt-containing (refs. 5-8) catalysts suffer from the toxicity of Cr(VI) compounds or the need to use ecologically harmful chlorine for catalyst regeneration9. Here, we introduce a method for preparation of environmentally compatible supported catalysts based on commercial ZnO. This metal oxide and a support (zeolite or common metal oxide) are used as a physical mixture or in the form of two layers with ZnO as the upstream layer. Supported ZnOx species are in situ formed through a reaction of support OH groups with Zn atoms generated from ZnO upon reductive treatment above 550 °C. Using different complementary characterization methods, we identify the decisive role of defective OH groups for the formation of active ZnOx species. For benchmarking purposes, the developed ZnO-silicalite-1 and an analogue of commercial K-CrOx/Al2O3 were tested in the same setup under industrially relevant conditions at close propane conversion over about 400 h on propane stream. The developed catalyst reveals about three times higher propene productivity at similar propene selectivity.

Thermal-Driven Dynamic Shape Change of Bimetallic Nanoparticles Extends Hot Electron Lifetime of Pt/MoS2 Catalysts

Using a combination of time-domain density functional theory and nonadiabatic (NA) molecular dynamics, we demonstrate that the replacement of noble Pt with cheap Sn in the Pt nanoparticles sensitized MoS₂ greatly retards the photoexcited "hot" electron relaxation. The simulations show that Sn substitution causes significant geometry distortion associated with the Sn dopant detaching from the Pt nanoparticle base, which decreases the NA coupling and creates an isolated trap state distant from the electron donor state. Generally, smaller NA coupling delays "hot" electron relaxation. At the same time, the photoexcited electron on MoS₂ first populates the nanoparticles state and then slowly goes to the trap state, following relaxation to the nanoparticle acceptor state over 1 ps. As a result, the "hot" electron lives over 3.5 times longer than that in pristine Pt/MoS₂ system. The long-lived "hot" electron associated with the reduced cost establishes a novel concept for developing high-efficient and cost-effective photocatalysts and photovoltaics.

Doubly Decorated Platinum-Gallium Intermetallics as Stable Catalysts for Propane Dehydrogenation

Propane dehydrogenation (PDH) is a promising chemical process that can satisfy the increasing global demand for propylene. However, the Pt-based catalysts that have been reported thus far are typically deactivated at ≥600 °C by side reactions and coke formation. Thus, such catalysts possess an insufficient life. Herein, we report a novel catalyst design concept, namely, the double decoration of PtGa intermetallics by Pb and Ca, which synergize the geometric and electronic promotion effects on the catalyst stability, respectively. Pb is deposited on the three-fold Pt₃ sites of the PtGa nanoparticles to block them, whereas Ca, which affords an electron-enriched single-atom-like Pt₁ site, is placed around the nanoparticles. Thus, PtGa-Ca-Pb/SiO₂ exhibits an outstandingly high catalytic stability, even at 600 °C (k_d =0.00033 h^-1 , τ=3067 h), and almost no deactivation of the catalyst was observed for up to 1 month for the first time.

Construction of a Unique Structure of Ru Sites in the RuP Structure for Propane Dehydrogenation

It is an important task to develop low-cost and anticoking catalysts for the propane dehydrogenation (PDH) reaction. In this work, the P element is introduced to the Ru-based catalyst to obtain Ru sites with a unique structure and the obtained Ru_xP_y (x/y = 2:1, 1:1, 1:2) catalysts are then employed in PDH. Density functional theory (DFT) results show that the addition of P leads to the formation of separated Ru sites and the adjustment of the valance band state of Ru. The upward shift of the d-band center leads to a reduction of the reaction energy barrier for dehydrogenation of propane and an enhancement of catalytic activity. The analysis of the competition between propylene deep dehydrogenation and propylene desorption for each catalyst shows that desorption of propylene is preferred on the RuP(112) surface. Considering both catalytic activity and propylene selectivity, the RuP catalyst is potential for the propane dehydrogenation reaction. On the RuP surface, the PDH reaction proceeds by the dehydrogenation of the H atom on the methylene group (isopropyl pathway), thus restraining the deep dehydrogenation of propylene. The Ru_xP_y catalysts are also synthesized in experiments, and PDH evaluation shows that the RuP structure is a remarkable PDH catalyst with a stable structure, anticoking ability, and low cost.

Regulating coordination number in atomically dispersed Pt species on defect-rich graphene for n-butane dehydrogenation reaction

Metal nanoparticle (NP), cluster and isolated metal atom (or single atom, SA) exhibit different catalytic performance in heterogeneous catalysis originating from their distinct nanostructures. To maximize atom efficiency and boost activity for catalysis, the construction of structure-performance relationship provides an effective way at the atomic level. Here, we successfully fabricate fully exposed Pt3 clusters on the defective nanodiamond@graphene (ND@G) by the assistance of atomically dispersed Sn promoters, and correlated the n-butane direct dehydrogenation (DDH) activity with the average coordination number (CN) of Pt-Pt bond in Pt NP, Pt3 cluster and Pt SA for fundamentally understanding structure (especially the sub-nano structure) effects on n-butane DDH reaction at the atomic level. The as-prepared fully exposed Pt3 cluster catalyst shows higher conversion (35.4%) and remarkable alkene selectivity (99.0%) for n-butane direct DDH reaction at 450 °C, compared to typical Pt NP and Pt SA catalysts supported on ND@G. Density functional theory calculation (DFT) reveal that the fully exposed Pt3 clusters possess favorable dehydrogenation activation barrier of n-butane and reasonable desorption barrier of butene in the DDH reaction.

C-H bond activation in light alkanes: a theoretical perspective

Alkanes are the major constituents of natural gas and crude oil, the feedstocks for the chemical industry. The efficient and selective activation of C-H bonds can convert abundant and low-cost hydrocarbon feedstocks into value-added products. Due to the increasing global demand for light alkenes and their corresponding polymers as well as synthesis gas and hydrogen production, C-H bond activation of light alkanes has attracted widespread attention. A theoretical understanding of C-H bond activation in light hydrocarbons via density functional theory (DFT) and microkinetic modeling provides a feasible approach to gain insight into the process and guidelines for designing more efficient catalysts to promote light alkane transformation. This review describes the recent progress in computational catalysis that has addressed the C-H bond activation of light alkanes. We start with direct and oxidative C-H bond activation of methane, with emphasis placed on kinetic and mechanistic insights obtained from DFT assisted microkinetic analysis into steam and dry reforming, and the partial oxidation dependence on metal/oxide surfaces and nanoparticle size. Direct and oxidative activation of the C-H bond of ethane and propane on various metal and oxide surfaces are subsequently reviewed, including the elucidation of active sites, intriguing mechanisms, microkinetic modeling, and electronic features of the ethane and propane conversion processes with a focus on suppressing the side reaction and coke formation. The main target of this review is to give fundamental insight into C-H bond activation of light alkanes, which can provide useful guidance for the optimization of catalysts in future research.

Dehydrogenation of light alkanes to mono-olefins

In the past several decades, light alkane dehydrogenation to mono-olefins, especially propane dehydrogenation to propylene has gained widespread attention and much development in the field of research and commercial application. Under suitable conditions, the supported Pt-Sn and CrO_x catalysts widely used in industry exhibit satisfactory dehydrogenation activity and selectivity. However, the high cost of Pt and the potential environmental problems of CrO_x have driven researchers to improve the coking and sintering resistance of Pt catalysts, and to find new non-noble metal and environment-friendly catalysts. As for the development of the reactor, it should be noted that low operation pressure is beneficial for improving the single-pass conversion, decreasing the amount of unconverted alkane recycled back to the reactor, and reducing the energy consumption of the whole process. Therefore, the research direction of reactor improvement is towards reducing the pressure drop. This review is aimed at introducing the characteristics of the dehydrogenation reaction, the progress made in the development of catalysts and reactors, and a new understanding of reaction mechanism as well as its guiding role in the development of catalyst and reactor.

Metal-based catalysts for the non-oxidative dehydrogenation of light alkanes to light olefins

This review provides an overview of metal-based catalysts, including Pt-, Pd-, Rh- and Ni-based bimetallic catalysts for non-oxidative dehydrogenation of light alkanes to olefins.

Propane dehydrogenation: catalyst development, new chemistry, and emerging technologies

This review describes recent advances in the propane dehydrogenation process in terms of emerging technologies, catalyst development and new chemistry.

Recent progress in heterogeneous metal and metal oxide catalysts for direct dehydrogenation of ethane and propane

Metal and metal oxide catalysts for non-oxidative ethane/propane dehydrogenation are outlined with respect to catalyst synthesis, structure–property relationship and catalytic mechanism.

Ultrastable Magnetic Nanoparticles Encapsulated in Carbon for Magnetically Induced Catalysis

Magnetically induced catalysis using magnetic nanoparticles (MagNPs) as heating agents is a new efficient method to perform reactions at high temperatures. However, the main limitation is the lack of stability of the catalysts operating in such harsh conditions. Normally, above 500 °C, significant sintering of MagNPs takes place. Here we present encapsulated magnetic FeCo and Co NPs in carbon (Co@C and FeCo@C) as an ultrastable heating material suitable for high-temperature magnetic catalysis. Indeed, FeCo@C or a mixture of FeCo@C:Co@C (2:1) decorated with Ni or Pt-Sn showed good stability in terms of temperature and catalytic performances. In addition, consistent conversions and selectivities regarding conventional heating were observed for CO₂ methanation (Sabatier reaction), propane dehydrogenation (PDH), and propane dry reforming (PDR). Thus, the encapsulation of MagNPs in carbon constitutes a major advance in the development of stable catalysts for high-temperature magnetically induced catalysis.

Atomic Pt-Catalyzed Heterogeneous Anti-Markovnikov C-N Formation: Pt10 Activating N-H for Pt1δ+-Activated C═C Attack

C-N formation is of great significance to synthetic chemistry, as N-containing products are widely used in chemistry, medicine, and biology. Addition of an amine to an unsaturated carbon-carbon bond is a simple yet effective route to produce new C-N bonds. But how to effectively conduct an anti-Markovnikov addition with high selectivity has been a great challenge. Here, we proposed a strategy for highly regioselective C-N addition via hydroamination by using supported Pt. It has been identified that atomic-scale Pt is the active site for C-N addition with Pt₁²⁺ for Markovnikov C-N formation and atomic Pt (Pt₁^δ+ and Pt₁⁰) contributing to anti-Markovnikov C-N formation. A selectivity of up to 92% to the anti-Markovnikov product has been achieved with atomic Pt in the addition of styrene and pyrrolidine. A cooperating catalysis for the anti-Markovnikov C-N formation between Pt₁^δ+ and Pt₁⁰ has been revealed. The reaction mechanism has been studied by EPR spectra and in situ FT-IR spectra of adsorption/desorption of styrene and/or pyrrolidine. It has been demonstrated that Pt₁⁰ activates amine to be electrophilic, while Pt₁^δ+ activates C═C by π-bonding to make β-C nucleophilic. The attack of nucleophilic β-C to electrophilic amine affords the anti-Markovnikov addition. This strategy proves highly effective to a variety of substrates in anti-Markovnikov C-N formation, including aromatic/aliphatic amines reacting with aromatic olefins, aromatic/aliphatic olefins with aromatic amines, and linear aliphatic olefins with secondary aliphatic amines. It is believed that the results provide evidence for the function of varied chemical states in monatomic catalysis.