Synthesis of a Novel Bio-Oil-Based Hyperbranched Ester Plasticizer and Its Effects on Poly(vinyl chloride) Soft Films

Environmental-friendly extraction of di(2-ethylhexyl) phthalate from poly(vinyl chloride) using liquefied dimethyl ether

Poly(vinyl chloride) (PVC) is one of the most widely used plastics. However, a major challenge in recycling PVC is that there is no economical method to separate and remove its toxic phthalate plasticizers. This research made a breakthrough by extracting PVC with liquefied dimethyl ether (DME) and successfully separating the plasticizer components. Nearly all (97.1 %) of the di(2-ethylhexyl) phthalate plasticizer was extracted within 30 min by passing liquefied DME (285 g) through PVC at 25 °C. The compatibility of PVC with organic solvents, including liquefied DME, was derived theoretically from their Hansen solubility parameters (HSP), and actual dissolution experiments were conducted to determine the optimal PVC solvents. A liquefied DME mixture was used to dissolve PVC, and the extract was diluted with ethanol to precipitate the dissolved PVC. We demonstrated that liquefied DME is a promising method for producing high quality recycled products and that the process retains the fundamental properties of plasticizers and PVC without inducing degradation or depolymerization. Because of its low boiling point, DME can be easily separated from the solute after extraction, allowing for efficient reuse of the solvent, extracted plasticizer, and PVC. DME does not require heat and produces little harmful wastewater, which significantly reduces the energy consumption of the plasticizer additive separation process.

Porous Waterborne Polyurethane Films Templated from Pickering Foams for Fabrication of Synthetic Leather

Waterborne polyurethane (WPU) latex nanoparticles with proven interfacial activity were utilized to stabilize air-water interfaces of Pickering foams through interfacial interaction with hydrophobic fumed silica particles (SPs). The rheological properties of the Pickering foam were tailored through adjustment of their SP content, which influenced their formability and stability. A Pickering foam stabilized with WPU and SPs was used as a template to prepare a WPU-SP composite porous film. The as-prepared film had intact open-cell porous structures, which increased its water absorption and water-vapor permeability. The porous film was used as a middle layer in the preparation of synthetic leather via a four-step "drying method". Compared with commercial synthetic leather, the lab-made synthetic leather with a middle layer made of the WPU-SP composite porous film exhibited a richer porous structure, acceptable wetting on a fabric substrate, a thicker porous layer, and higher water-vapor permeability. This work provides a novel and facile approach for preparing WPU-SP Pickering foams. Furthermore, the foams have the potential to function as a sustainable material for creating a porous-structured synthetic leather made from WPU, which may be utilized as an alternative to solvent-based synthetic leather.

Investigation of Cinnamic Acid Derivatives as Alternative Plasticizers for Improved Ductility of Polyvinyl Chloride Films

This study investigates the viability of cinnamic acid derivatives as alternative plasticizers for polyvinyl chloride (PVC) films by addressing concerns about conventional phthalate-based options that pose health and environmental risks. By theoretical modeling, this research evaluates the compatibility between various cinnamic acid-based plasticizers and the PVC matrix, which suggests their potential effectiveness. Additionally, the incorporation of these plasticizers notably enhances the tensile properties of PVC films, particularly in terms of ductility and elongation at break by surpassing the neat PVC. Moreover, cinnamic acid-based plasticizers induce a drop in the glass transition temperature and storage modulus by, thereby, enhancing flexibility and reducing brittleness in the material. Although a slight reduction in the onset degradation temperature is observed, it does not impede the industrial processing of PVC plastisols at temperatures up to 190 °C. Optically, plasticized films exhibit high transparency with minimal UV and visible light absorption, which renders them suitable for applications necessitating clarity. The water vapor transmission rate analysis indicates increased permeability, influenced by molecular volumes. Atomic force microscopy reveals a compacted, homogeneous surface structure in most plasticized films, which signifies improved film quality. Thus, utilizing cinnamic acid derivatives as PVC plasticizers offers substantial mechanical and structural benefits, while compatibility ensures effective integration by contributing to environmentally sustainable PVC formulations with enhanced performance.

Effects of UV radiation on natural and synthetic materials

The deleterious effects of solar ultraviolet (UV) radiation on construction materials, especially wood and plastics, and the consequent impacts on their useful lifetimes, are well documented in scientific literature. Any future increase in solar UV radiation and ambient temperature due to climate change will therefore shorten service lifetimes of materials, which will require higher levels of stabilisation or other interventions to maintain their lifetimes at the present levels. The implementation of the Montreal Protocol and its amendments on substances that deplete the ozone layer, controls the solar UV-B radiation received on Earth. This current quadrennial assessment provides a comprehensive update on the deleterious effects of solar UV radiation on the durability of natural and synthetic materials, as well as recent innovations in better stabilising of materials against solar UV radiation-induced damage. Pertinent emerging technologies for wood and plastics used in construction, composite materials used in construction, textile fibres, comfort fabric, and photovoltaic materials, are addressed in detail. Also addressed are the trends in technology designed to increase sustainability via replacing toxic, unsustainable, legacy additives with 'greener' benign substitutes that may indirectly affect the UV stability of the redesigned materials. An emerging class of efficient photostabilisers are the nanoscale particles that include oxide fillers and nanocarbons used in high-performance composites, which provide good UV stability to materials. They also allow the design of UV-shielding fabric materials with impressive UV protection factors. An emerging environmental issue related to the photodegradation of plastics is the generation of ubiquitous micro-scale particles from plastic litter exposed to solar UV radiation.

Harnessing Heteropolar Lithium Polysulfides by Amphoteric Polymer Binder for Facile Manufacturing of Practical Li-S Batteries

Enabling efficient and durable charge storage under high sulfur loading and lean electrolyte remains a paramount challenge for Li-S battery technology to truly demonstrate its commercial viability. This work reports an amphoteric polymer binder, whose negatively and positively charged moieties allow for coregulation of both lithium cations and heteropolar lithium polysulfides through multiple intermolecular interactions. These interactions and the physical properties lead to simultaneously improved Li⁺ transport, polysulfide adsorption and catalysis, cathode robustness and anode stability. Therefore, this multifunctional binder endows Li-S batteries with compelling overall performances even under rigorous conditions. At low sulfur loading and copious electrolyte, the cell shows a low capacity-fading rate of 0.056% cycle-1 upon 700 cycles. At sulfur loading of 6.8 mg cm^-2 and low E/S of 6 µL mg^-1 , the cell still delivers stable areal capacities between 4.2 and 4.8 mAh cm^-2 in 50 cycles without obvious decay at 0.2 C. The commercial feasibility of this work is further manifested by its zero added weight, low material cost, and ease of manufacturing and scale-up. The efficacy and simplicity of this work symbolize an example of lab-scale battery research aiming at improved technology and manufacturing readiness level.

Methods for determination of plasticizer migration from polyvinyl chloride synthetic materials: a mini review

Plasticizer migration is responsible for premature coating failure in polyvinyl chloride (PVC) synthetic materials that continue to benefit our daily life as a reliable and cost-efficient simulant of genuine leather. In this context, the establishment of standard assays that measure the migration rate of plasticizers under varying scenarios plays a pivotal role in comparing durability of those PVC-derived leather-simulants. In this review, multiple methodologies developed over the last decade for determining plasticizer migration from PVC coating are compiled, with their operational principles, merits, and limitations being taken into consideration along with specific apparatus required for each. A concluding section discusses current challenges in this field, and highlights how nuclear magnetic resonance and computational simulation surpass conventional assays in yielding intercomparable results, and hence screening migration-resistant plasticizers in a labor- and time-saving way. Since migration resistance represents a decisive performance indicator of plasticizers, this systematic review may provide guidance to quite a few practitioners in PVC synthetic material industry, who are now engaged in validating various sustainable alternatives with performance allegedly equal to conventional but toxic di-(2-ethylhexyl) phthalate plasticizer.

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Recent Attempts in the Design of Efficient PVC Plasticizers with Reduced Migration

This paper reviews the current trends in replacing commonly used plasticizers in poly(vinyl chloride), PVC, formulations by new compounds with reduced migration, leading to the enhancement in mechanical properties and better plasticizing efficiency. Novel plasticizers have been divided into three groups depending on the replacement strategy, i.e., total replacement, partial replacement, and internal plasticizers. Chemical and physical properties of PVC formulations containing a wide range of plasticizers have been compared, allowing observance of the improvements in polymer performance in comparison to PVC plasticized with conventionally applied bis(2-ethylhexyl) phthalate, di-n-octyl phthalate, bis(2-ethylhexyl) terephthalate and di-n-octyl terephthalate. Among a variety of newly developed plasticizers, we have indicated those presenting excellent migration resistance and advantageous mechanical properties, as well as those derived from natural sources. A separate chapter has been dedicated to the description of a synergistic effect of a mixture of two plasticizers, primary and secondary, that benefits in migration suppression when secondary plasticizer is added to PVC blend.

Synthesis of novel plasticizer ester end-capped oligomeric lactic acid and its plasticizing performance in poly(vinyl chloride)

In this work, a novel high efficiency plasticizer, an ester-capped oligomeric lactic acid mixture (EOL), was successfully synthesized by a two-step esterification reaction, with l-lactic acid as the main raw material.

Preparation of Biomass-Based Ester End-Capped Hyperbranched Poly(ether)s via Facile One-Pot Reaction and Their Performance as Non-Toxic Plasticizers

The aim of this study was to develop a facile one-pot reaction for the synthesis of biomass-based hyperbranched poly(ether)s end-capped as acetate esters (BHE) for use as a sustainable, safe and feasible plasticizer for flexible poly(vinyl chloride) (PVC) materials. BHE is completely miscible with PVC but shows weaker plasticizing effect than dioctyl phthalate (DOP) (EΔTg value of BHE reaches 64.8%). PVC plasticized with BHE displays greater thermal stability than that of PVC or PVC plasticized with DOP materials. BHE improves the thermal stability and flexibility of PVC materials. As a plasticizer, BHE displays lower solvent extractability and greater volatilization resistance than DOP. Acute oral toxicity indicates that BHE has toxic doses of 5 g/kg, suggesting that BHE is non-toxic.