Hydroxyapatite microparticles as feedback-active reservoirs of corrosion inhibitors

Impact of inhibitor loaded with pigments content on properties of inorganic zinc rich coatings

In order to overcome the poor dispersion of traditional inorganic zinc-rich coating, addressing the sedimentation and the agglomeration caused by high zinc powder content and improve the anti-corrosion performance of coatings. In this paper, the molybdate intercalated hydrotalcite flake zinc layer double hydroxide (ZnAl-NO3-/LDH) was synthesized by hydrothermal synthesis method at first, and the KH560 modified the Mo/LDH flake zinc powder was further obtained by ion exchange method. The results show that the samples have a layered structure of hydrotalcite with good crystal structure through X-ray diffraction (XRD) and Fourier transform infrared (FT-IR), and the molybdate corrosion inhibiting ions inserted successfully into the interlayer structure of hydrotalcite. Meanwhile, different contents of pigments and fillers were added into the inorganic zinc-rich coatings. It was found that the Nyquist radius of curvature and modulus value of the coating were the largest with a pigment and filler content of 40 %, the maximum corrosion potential was -0.017V, and the minimum corrosion current density was 3.377 × 10-7 A-cm-2. The result indicates that the coating has the best corrosion resistance with 40 % pigment content, which has good application prospects in the fields of cross-sea bridges, natural gas and oil pipelines et al.

Advances in the Modification of Silane-Based Sol-Gel Coating to Improve the Corrosion Resistance of Magnesium Alloys

As the lightest structural materials, magnesium (Mg) alloys play a significant role in vehicle weight reduction, aerospace, military equipment, energy saving, and emission reduction. However, the poor corrosion resistance of Mg alloys has become a bottleneck restricting its wide application. Developing a good surface protective coating can effectively improve the corrosion resistance of Mg alloys. The silane-based sol-gel coating technology has been widely used in the corrosion protection of Mg alloys in recent years due to its advantages of simple process, accessible tailoring of film composition and structure, and excellent corrosion resistance. Whereas the synthesis of sol-gel coatings includes the hydrolysis and dehydration process, which may inherently contain micron or nano defects in the coatings, thereby making it detrimental to the anti-corrosion effect. Therefore, in order to enhance their protection against corrosion, the appropriate modification of sol-gel coatings has become a current research hotspot. This review is based on the modification methods of silane-based sol-gels on the surface of Mg alloys, which are divided into four categories: bare sol-gel, nanoparticles, corrosion inhibitors, and sol-gel-based composite coatings. The modification methods and corrosion protection mechanism are discussed respectively, and the application, development, and research strategies of silane-based sol-gel coatings are included.

A Superior Corrosion Protection of Mg Alloy via Smart Nontoxic Hybrid Inhibitor-Containing Coatings

The increase of corrosion resistance of magnesium and its alloys by forming the smart self-healing hybrid coatings was achieved in this work in two steps. In the first step, using the plasma electrolytic oxidation (PEO) treatment, a ceramic-like bioactive coating was synthesized on the surface of biodegradable MA8 magnesium alloy. During the second step, the formed porous PEO layer was impregnated with a corrosion inhibitor 8-hydroxyquinoline (8-HQ) and bioresorbable polymer polycaprolactone (PCL) in different variations to enhance the protective properties of the coating. The composition, anticorrosion, and antifriction properties of the formed coatings were studied. 8-HQ allows controlling the rate of material degradation due to the self-healing effect of the smart coating. PCL treatment of the inhibitor-containing layer significantly improves the corrosion and wear resistance and retains an inhibitor in the pores of the PEO layer. It was revealed that the corrosion inhibitor incorporation method (including the number of steps, impregnation, and the type of solvent) significantly matters to the self-healing mechanism. The hybrid coatings obtained by a 1-step treatment in a dichloromethane solution containing 6 wt.% polycaprolactone and 15 g/L of 8-HQ are characterized by the best corrosion resistance. This coating demonstrates the lowest value of corrosion current density (3.02 × 10−7 A cm−2). The formation of the hybrid coating results in the corrosion rate decrease by 18 times (0.007 mm year−1) as compared to the blank PEO layer (0.128 mm year−1). An inhibitor efficiency was established to be 83.9%. The mechanism of corrosion protection of Mg alloy via smart hybrid coating was revealed.

Uses of Scanning Electrochemical Microscopy (SECM) for the Characterization with Spatial and Chemical Resolution of Thin Surface Layers and Coating Systems Applied on Metals: A Review

Scanning Electrochemical Microscopy (SECM) is increasingly used in the study and characterization of thin surface films as well as organic and inorganic coatings applied on metals for the collection of spatially- and chemically-resolved information on the localized reactions related to material degradation processes. The movement of a microelectrode (ME) in close proximity to the interface under study allows the application of various experimental procedures that can be classified into amperometric and potentiometric operations depending on either sensing faradaic currents or concentration distributions resulting from the corrosion process. Quantitative analysis can be performed using the ME signal, thus revealing different sample properties and/or the influence of the environment and experimental variables that can be observed on different length scales. In this way, identification of the earlier stages for localized corrosion initiation, the adsorption and formation of inhibitor layers, monitoring of water and specific ions uptake by intact polymeric coatings applied on metals for corrosion protection as well as lixiviation, and detection of coating swelling—which constitutes the earlier stages of blistering—have been successfully achieved. Unfortunately, despite these successful applications of SECM for the characterization of surface layers and coating systems applied on metallic materials, we often find in the scientific literature insufficient or even inadequate description of experimental conditions related to the reliability and reproducibility of SECM data for validation. This review focuses specifically on these features as a continuation of a previous review describing the applications of SECM in this field.

Enhanced electrical conductivity of anticorrosive coatings by functionalized carbon nanotubes: effect of hydrogen bonding

Carbon nanotubes and nanofibers (CNFs) are well-known nano additives to produce coating materials with high electrical and thermal conductivity and corrosion resistance. In this paper, coating materials incorporating hydrogen bonding offered significantly lower electrical resistance. The hydrogen bonding formed between functionalized carbon nanotubes and ethanol helped create a well-dispersed carbon nanotube network as the electron pathways. Electrical resistivity as low as 6.8 Ω cm has been achieved by adding 4.5 wt% functionalized multiwalled carbon nanotubes (MWNT-OH) to 75%polyurethane/25%ethanol. Moreover, the thermal conductivity of polyurethane was improved by 332% with 10 wt% addition of CNF. Electrochemical methods were used to evaluate the anti-corrosion properties of the fabricated coating materials. 75%polyurethane/25%ethanol with the addition of 3.0 wt% of MWNT-OH showed an excellent corrosion rate of 5.105 × 10^-3mm year^-1, with a protection efficiency of 99.5% against corrosive environments. The adhesion properties of the coating materials were measured following ASTM standard test methods. 75%polyurethane/25%ethanol with 3.0 wt% of MWNT-OH belonged to class 5 (ASTM D3359), indicating the outstanding adhesion of the coating to the substrate. These nanocoatings with enhanced electrical, thermal, and anti-corrosion properties consist of a choice of traditional coating materials, such as polyurethane, yielding coating durability with the ability to tailor the electrical and thermal properties to fit the desired application.

Assessment of heavy metals mobility and correlative recovery and decontamination from MSWI fly ash: Mechanism and hydrometallurgical process evaluation

Fly ash from municipal solid waste incineration (MSWI) enriches many leachable toxic metals which readily migrate into the environment, posing serious risks to the ecosystem and human. In this study, the elements mobility, leaching availability as well as the potential maximum amounts of heavy metals in fly ash were thoroughly evaluated. To decontaminate the toxic elements from resulting fly ash leachates, The aqueous zinc (Zn) was recovered using Cyanex 572, cadmium (Cd) and copper (Cu) were effectively removed through adsorption process by a self-assembled hierarchical hydroxyapatite (HAP) nanostructure. The removal mechanism of Cd, Cu and Zn by leaching, extraction and adsorption was revealed with the results from XRD, ICP-MS and SEM. The results showed that fly ash has a high mobility under maximum availability leaching test (95% of fly ash was dissolved), a recovery rate of 91% for Zn can be obtained using Cyanex 572, and a high adsorption rate (> 95% for both Cu and Cd) was reached using HAP for the pristine fly ash leachate. The outcomes from isothermal and kinetic study revealed that Langmuir isotherm and pseudo-second order model can well describe the Cd and Cu adsorption behavior. Economic assessment suggested that the application of HAP for the removal of Cd and Cu is a technically sound and economically feasible approach. The findings of this study demonstrated that this comprehensive process integrated leaching, solvent extraction and consequential decontamination can be a practical strategy for MSWI fly ash treatment.

Silane coatings modified with hydroxyapatite nanoparticles to enhance the biocompatibility and corrosion resistance of a magnesium alloy

The fast corrosion rate of magnesium alloys has restricted their use as biodegradable implants. Hence developing a practical approach to retard the corrosion rate of the AZ31 magnesium alloy, as well as promoting cell adhesion and proliferation is of great importance. Silane coatings were applied through dip coating, on samples pretreated in hydrofluoric acid. Samples were immersed in simulated body fluid at 37 °C, and the coating performance was assessed by electrochemical impedance spectroscopy. The coating morphologies of samples were investigated through field emission scanning electron microscopy and a cell viability/proliferation (MTT) test was performed to evaluate cellular response. A 2.2 μm-thick coating was accomplished, which increased the corrosion resistance to three orders of magnitude higher than that of the bare sample. Hydroxyapatite nanoparticles were added to the silane coating to improve biocompatibility and facilitate bone formation. Changing the concentration of hydroxyapatite nanoparticles not only helped to optimize the barrier properties of the silane coating but also ameliorated MG-63 osteoblastic cell growth. The findings showed great promise to enhance and maintain the corrosion barrier property and induce high osteoblastic differentiation by employing 1000 mg L⁻¹ of hydroxyapatite nanoparticles.

Incorporation of hydroxyapatite nanoparticles in silane coatings improves both corrosion resistance and cell viability on magnesium AZ31 implants.

Electrochemical Quantification of Corrosion Mitigation on Iron Surfaces with Gallium(III) and Zinc(II) Metallosurfactants

We have recently described a new potential use for Langmuir-Blodgett films of surfactants containing redox-inert metal ions in the inhibition of corrosion and have shown good qualitative results for both iron and aluminum surfaces. In this study we proceed to quantify electrochemically the viability of gallium(III)- and zinc(II)-containing metallosurfactants [Ga^III(L^N2O3)] (1) and [Zn^II(L^N2O2)H₂O] (2) as mitigators for iron corrosion in saline and acidic media. We evaluate their charge transfer suppression and then focus on potentiodynamic polarization and impedance spectroscopy studies, including detailed SEM data to interrogate their metal dissolution/oxygen reduction rate mitigation abilities. Both complexes show some degree of mitigation, with a more pronounced activity in saline than in acidic medium.

Development of highly efficient bundle-like hydroxyapatite towards abatement of aqueous U(VI) ions: Mechanism and economic assessment

The exploration of emergency materials with ultra-fast adsorption rate and great adsorption capability of released U(VI) ions is essentially urgent. The present work successfully fabricated bundle-like hydroxyapatite (B-HAP) microstructures which composed of numerous nanorods by employing a facile and green method. The B-HAP was applied to treat the U(VI) containing wastewater. The abatement of U(VI) by B-HAP was very rapid and the saturated adsorption capacity was superior; over 96.7 % of U(VI) was abated within 5 min, and the maximum adsorption capacity was as high as to 1305 mg/g, signifying the feasibility and effectiveness of this B-HAP in the treatment of uranium-contaminated wastewater due to nuclear accidents. It is worthy to note that other ions in solution exhibited relatively low interference on its performance, indicating that B-HAP has great application potential to capture U(VI) from radioactive-contaminated wastewater as well. The U(VI) removal mechanism by B-HAP was confirmed with results from XRD, FT-IR and XPS. Chernikovite [H₂(UO₂)₂(PO₄)₂·8H₂O] was newly formed after U(VI) abatement by B-HAP. Economic assessment suggested B-HAP and its application on U(VI) abatement were cost-effective. With characteristics of high adsorption rate, large capacity, and strong antijamming ability, B-HAP has great application potential as an emergency treatment material for nuclear accidents.

Zinc-Layered Hydroxide Salt Intercalated with Molybdate Anions as a New Smart Nanocontainer for Active Corrosion Protection of Carbon Steel

The use of smart nanocontainers to store corrosion inhibitors in coatings significantly increases the efficiency and durability of the coating, providing active corrosion protection. Here we report the synthesis of a zinc-layered hydroxide salt (LHS) and its use as a novel nanocontainer for this purpose, storing the corrosion inhibitor molybdate in the interlayer region of the LHS. Layered zinc hydroxide molybdate (ZHM) was obtained by anion-exchange reactions using layered zinc hydroxide acetate (ZHA) as a precursor, obtained by alkaline coprecipitation. The release behavior of molybdate from the ZHM nanocontainers in aqueous NaCl solution (0.05 mol/L) was evaluated using UV-vis absorption spectroscopy. The molybdate release from the ZHM nanocontainers was realized by the anion-exchange mechanism, where chloride anions replaced intercalated molybdate anions. The release was fast in the first minutes of exposure, followed by a controlled release afterward, reaching about 35% of cumulative amount of released molybdate after 30 days of exposure. The anticorrosion effect provided by the ZHM nanocontainers for carbon steel was investigated by electrochemical impedance spectroscopy. The steel substrate was coated with an epoxy resin loaded with ZHM nanocontainers (5 wt %) and immersed in an NaCl solution (0.05 mol/L) to evaluate the active mechanisms of inhibition and the anticorrosion properties of the loaded coating in comparison with a neat coating (blank). The coating loaded with ZHM nanocontainers presented the best corrosion protection performance, exhibiting an increase of R_C (coating resistance) with the immersion time and superior R_P (polarization resistance) for all the measured periods, compared to the blank. This effect is a consequence of the double mechanism of protection provided by the ZHM nanocontainers: (i) stimulus-response release of molybdate and its active inhibition in the scratched region by the formation of an insoluble protective film, simultaneously with (ii) removal of the corrosive chloride species from the medium.

Hybrid Sol-gel Coatings for Corrosion Mitigation: A Critical Review

The corrosion process is a major source of metallic material degradation, particularly in aggressive environments, such as marine ones. Corrosion progression affects the service life of a given metallic structure, which may end in structural failure, leakage, product loss and environmental pollution linked to large financial costs. According to NACE, the annual cost of corrosion worldwide was estimated, in 2016, to be around 3%-4% of the world's gross domestic product. Therefore, the use of methodologies for corrosion mitigation are extremely important. The approaches used can be passive or active. A passive approach is preventive and may be achieved by emplacing a barrier layer, such as a coating that hinders the contact of the metallic substrate with the aggressive environment. An active approach is generally employed when the corrosion is set in. That seeks to reduce the corrosion rate when the protective barrier is already damaged and the aggressive species (i.e., corrosive agents) are in contact with the metallic substrate. In this case, this is more a remediation methodology than a preventive action, such as the use of coatings. The sol-gel synthesis process, over the past few decades, gained remarkable importance in diverse areas of application. Sol-gel allows the combination of inorganic and organic materials in a single-phase and has led to the development of organic-inorganic hybrid (OIH) coatings for several applications, including for corrosion mitigation. This manuscript succinctly reviews the fundamentals of sol-gel concepts and the parameters that influence the processing techniques. The state-of-the-art of the OIH sol-gel coatings reported in the last few years for corrosion protection, are also assessed. Lastly, a brief perspective on the limitations, standing challenges and future perspectives of the field are critically discussed.

Acid-cleavable polymers for simultaneous fast and slow release of functional molecules

Hydrophobic copolymers are designed to respond to acid stimuli for both simultaneous rapid and sustained release of multiple cargos.

Controlling release kinetics of pH-responsive polymer nanoparticles

Polymers with pH-responsive properties display anticorrosion performance.

Preparation of hydroxyapatite-based porous materials for absorption of lead ions

In this paper, soybean protein isolate (SPI) was used as template, hydroxyapatite was crystallized on protein chains of SPI by in-situ synthesis, then the obtained inorganic HA/biopolymer SPI composite (HA@SPI) was calcined at suitable temperature, which afforded a novel hydroxyapatite-based porous materials (HApM). The results indicated that the product showed a porous morphology structure and excellent absorption performance for Pb²⁺. HApM maximum removal of lead was attained (96.25%) at an initial pH value of 7.4, temperature of 25 °C and contact time of 30 min with an initial metal concentration of 60 mg/L. In order to identify composition, structure and functional groups involved in the uptake of Pb²⁺, Fourier transform infrared spectrometer (FTIR), thermogravimetric analysis (TG), X-ray diffraction (XRD) scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and Brunauer-Emmett-Teller (BET) analysis were carried out. Therefore, the hydroxyapatite-based porous materials (HApM) is a promising candidate for the treatment of liquid wastes containing toxic Pb²⁺ metal ion, heavy metal ion antidotes and other related fields.

A Brief Overview on the Anticorrosion Performances of Sol-Gel Zeolite Coatings

Research activity concerning nanoporous zeolites has grown considerably in recent decades. The structural porosity of zeolites provides versatile functional properties such as molecular selectivity, ion and molecule storage capacity, high surface area, and pore volume which combined with excellent thermal and chemical stability can extend its application fields in several industrial sectors. In such a context, anti-corrosion zeolite coatings are an emerging technology able to offer a reliable high performing and environmental friendly alternative to conventional chromate-based protective coatings. In this article, a focused overview on anti-corrosion performances of sol-gel composite zeolite coatings is provided. The topic of this review is addressed to assess the barrier and self-healing properties of composite zeolite coating. Based on results available in the literature, a property–structure relationship of this class of composites is proposed summarizing, furthermore, the competing anti-corrosion active and passive protective mechanisms involved during coating degradation. Eventually, a brief summary and a future trend evaluation is also reported.

Preparation of Sol-Gel Derived Anticorrosive Coating on Q235 Carbon Steel Substrate with Long-Term Corrosion Prevention Durability

Anticorrosive coatings prepared by sol-gel derived approaches have become an emergent research area in the field of corrosion prevention materials. Furthermore, enhanced coating thickness can greatly improve the barrier effect of the sol-gel coatings, thus influencing their service life in industrial applications. Here, we propose the preparation of a two-layer coating system using a low-cost sol-gel derived method. The coating structure was composed of first an underlying layer incorporated with silica and titania powder as filler and pigment materials, and a second translucent topcoat containing a colloidal silica sol-gel matrix crosslinked by methyltrimethoxysilane (MTMS). This coating system was applied on Q235 carbon steel substrate by a two-step spray deposition method, resulting in an enhanced coating thickness of around 35 μm. The physical and morphological properties of the coatings were characterized using multiple techniques, including scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and atomic force microscopy (AFM). The anticorrosion performance of the sol-gel coatings was studied by a salt spray test, outdoor exposure test and electrochemical impedance spectroscopy (EIS). Results revealed that this two-layer coating system exhibited excellent physical and anticorrosion properties, and that the topcoat played a crucial role in maintaining the barrier effect and preventing water leakage.

Synthesis and assessment of metallic ion migration through a novel calcium carbonate coating for biomedical implants

Titanium (Ti) implants are commonly regarded as well accepted by the body. However, metal ion release is still a cause for concern. A small decrease in pH, which can be caused by inflammation, may produce a large increase in the corrosion rate of Ti implants. Coating the alloy with a buffer layer could have a significant protective effect. In this study, a calcium carbonate coating was developed on commercially pure Ti and a Ti-6Al-4V alloy through a hydrothermal treatment of previously NaOH-treated surfaces in calcium-citric acid chelate complexes. The results showed that a superstructured calcite coating layer formed on the Ti substrate after treatment at 170°C for 3 hr. The coating was approx. 1 μm thick and covered the substrate surface uniformly. When prolonging the hydrothermal treatment from 5 hr to 24 hr, the rhombohedral structure of calcite was observed in addition to the superstructure of calcite. Dissolution test results showed no significant differences in solution pH between the coated- and un-coated samples. However, the CaCO₃ coating reduced by approx. 2-5 times the Ti and V ion release from the substrate as compared to the uncoated material, at pH 4. CaCO₃ and hydroxyapatite (HA) coatings gave nonsignificant effects at neutral pH although the HA coating showed a trend for better results at the longer time points. The reduction in metal ion release from the substrate and the buffering ability of the CaCO₃ coating encourage further studies on this coating for clinical applications.

Triple-Stimuli-Responsive Smart Nanocontainers Enhanced Self-Healing Anticorrosion Coatings for Protection of Aluminum Alloy

Novel acid/alkali/corrosion potential triple-stimuli-responsive smart nanocontainers (TSR-SNs) were successfully assembled to regulate the release of an encapsulated corrosion inhibitor, benzotriazole (BTA), by installing specially structured bistable pseudorotaxanes as supramolecular nanovalves onto orifices of mesoporous silica nanoparticles. In normal conditions, BTA molecules were sealed in the mesopores. Upon any stimulus of acid, alkali, or corrosion potential, BTA molecules were quickly released because of the open states of the supramolecular nanovalves. TSR-SNs as smart nanocontainers were added into the SiO₂-ZrO₂ sol-gel coating to fabricate a stimuli-feedback, corrosion-compensating self-healing anticorrosion coating (SF-SHAC). Compared with the conventional pH-responsive smart nanocontainers synthesized for the SHAC, TSR-SNs not only respond to the pH changes occurring on corrosive microregions but also, and more importantly, feel the corrosion potential of aluminum alloys and give quick feedback. This design avoids wasting smart nanocontainers because of the local-dependent, gradient pH stimulus intensities and obviously enhances the response sensitivity of the SF-SHAC. Electrochemical impedance spectroscopy and salt spray tests prove the excellent physical barrier of the SF-SHAC. Through scanning vibrating electrode technique measurements, the SF-SHAC doped with TSR-SNs demonstrates inhibiting rates for corrosive microcathodic/anodic current densities that are faster than other control SHACs. The new incorporated corrosion potential-responsive function ensures the efficient working efficiency of TSR-SNs and makes full use of the preloaded corrosion inhibitors as repair factors.

Investigation of Using Sol-Gel Technology for Corrosion Protection Coating Systems Incorporating Colours and Inhibitors

Corrosion protection coatings need frequent developments to cater to different challenges arising from users. In addition to a long lasting corrosion protection, aesthetic requirements and multi-functional properties by the same coating system are prominent demands to be considered. Productivity is another vital factor to be considered, as there is a thriving demand from users to have more productive coating systems, such as a smaller number of layers in a system. Thus, attention to using different coating technologies is an essential step to fulfil these demands. This work investigates the use of sol-gel technology as a topcoat on a zinc rich primer to form a two-coat system. A colored sol-gel topcoat on a zinc primer was developed as a two-coat system to replace the current three or multi-coat systems to improve productivity while maintaining the sacrificial protective capability. The overall corrosion protection performance together with the color retaining capability was evaluated in this development. As another step forward, the development of sol-gel technology as a topcoat with additional inhibitive corrosion protection was investigated. Two corrosion inhibitors, namely molybdate and cerium(III), were loaded onto suitable inorganic oxide carriers and then incorporated into sol-gel coatings to provide an inhibitive protection other than the barrier protection. The corrosion performance of the coatings was evaluated using electrochemical impedance spectroscopy (EIS). Sol-gel coating with a cerium(III) system attained the highest impedance and proved to be the best candidate. The mechanical and physical properties of the coating systems are tested using international standard methods.

SBA15-Fluconazole as a Protective Approach Against Mild Steel Corrosion: Synthesis, Characterization, and Computational Studies

A SBA15-Fluconazole composite (SBA15-Flu) was prepared to formulate a self-healing coating for mild steel. The composite was obtained by dispersing SBA15 in a methanolic solution containing Fluconazole (Flu). The materials were characterized by using different techniques. Electrochemical impedance spectroscopy (EIS) was used for protective behavior evaluation of the coatings on mild steel substrates in an electrolytic solution prepared from sodium chloride and ammonium sulfate. The EIS results indicate that the inhibitor trapped in the SiO2 matrix is released when it comes into contact the aggressive solution, thus protecting the metal. To understand the inhibitor release mechanism, docking studies were used to model the SBA15-Flu complex, which allowed us to further determine polar and non-polar contributions to the binding free energy. An analysis of the electron density within the quantum theory of atoms in molecules and the non-covalent interaction index frameworks were also carried out for the most favorable models of SBA15-Flu. The results indicate that the liberation rate of the Flu molecules is mainly determined by the formation of strong O-H⋅⋅⋅O, O-H⋅⋅⋅N, and O-H⋅⋅⋅F hydrogen bonds.

Corrosion of the Welded Aluminium Alloy in 0.5 M NaCl Solution. Part 1: Specificity of Development

This work consists of two parts. In the first part, the kinetics and mechanism of corrosion on the surface of the welded joint area of the aircraft 1579 aluminium alloy have been studied using SVET (scanning vibrating electrode technique) and SIET (scanning ion-selective electrode technique) in 0.5 M NaCl. The results have revealed the corrosion process development within the weld interface due to the presence of microdefects in the morphological structure. Features of the 1579 Al alloy corrosion have also been investigated through immersion experiments, quantitative analysis of dissolved alloying elements by means of atomic absorption spectroscopy, and corrosion products characterization using XRD (X-ray diffraction) analysis. The presence of Mg as an alloying element in the 1579 Al alloy sufficiently increases the bulk pH values as a result of the intensive dissolution of Mg. These factors accelerate the corrosion activity of the studied material in the 0.5 M NaCl solution. Corrosion evolution analysis of the 1579 Al alloy sample showed the importance of the coating formation to protect this alloy against corrosion and to increase the stability of this system in the corrosive media.

Triple-Action Self-Healing Protective Coatings Based on Shape Memory Polymers Containing Dual-Function Microspheres

In this study, a new self-healing shape memory polymer (SMP) coating was prepared to protect the aluminum alloy 2024-T3 from corrosion by the incorporation of dual-function microspheres containing polycaprolactone and the corrosion inhibitor 8-hydroxyquinoline (8HQ). The self-healing properties of the coatings were investigated via scanning electron microscopy, electrochemical impedance spectroscopy, and scanning electrochemical microscopy following the application of different healing conditions. The results demonstrated that the coating possessed a triple-action self-healing ability enabled by the cooperation of the 8HQ inhibitor, the SMP coating matrix, and the melted microspheres. The coating released 8HQ in a pH-dependent fashion and immediately suppressed corrosion within the coating scratch. After heat treatment, the scratched coating exhibited excellent recovery of its anticorrosion performance, which was attributed to the simultaneous initiation of scratch closure by the shape memory effect of the coating matrix, sealing of the scratch by the melted microspheres, and the synergistic effect of corrosion inhibition by 8HQ.

Effect of Silane on the Active Aging Resistance and Anticorrosive Behaviors of Natural Lacquer

Environmentally friendly and renewable hybrid lacquer coatings with excellent aging resistant and anticorrosion properties were studied. The coatings were prepared using raw lacquer coupled with the silane agent 3-aminopropyltriethoxysilane or N-(2-aminoethyl)-3-aminopropyltrimethoxysilane via an eco-friendly sol-gel preparation process. The physical-mechanical properties, thermal stability, aging resistance, and anticorrosion properties of the as-prepared coatings were analyzed. Additionally, the surface of the coatings before and after an accelerated aging treatment was studied by scanning electron microscopy and X-ray photoelectron spectroscopy. The results revealed that the hybrid lacquer coating A (with a raw lacquer-to-APTES mass ratio of 1.8:1) resulted in films with a significantly enhanced antiaging effect (e.g., six times higher than that of lacquer at a gloss loss rate of 30%). Besides, this film revealed an exceptional anticorrosion performance (with the lowest corrosion current I _corr = 2.476 × 10^-10 A·cm^-2) and a high protection efficiency (99.99 and 94.10%), as demonstrated by its electrochemical characteristics. Furthermore, all films exhibited a good barrier because of their dense structure, which prevents the corrosive medium from penetrating the coating during the salt spray test analysis after 1000 h. And the coating A relatively layered was distributing any significant cancaves, integrity better than all coatings studied, indicating that the based electrolyte was easier to penetrate it after salt spraying 2000 h.

Hemiaminal ether linkages provide a selective release of payloads from polymer conjugates

Hemiaminal linkages allow for a selective and pH-responsive release of triazoles from polymer conjugates.

Silica-Based Sol-Gel Coating on Magnesium Alloy with Green Inhibitors

In this work, the performances of several natural organic inhibitors were investigated in a sol-gel system (applied on the magnesium alloy Mg AZ31B substrate). The inhibitors were quinaldic acid (QDA), betaine (BET), dopamine hydrochloride (DOP), and diazolidinyl urea (DZU). Thin, uniform, and defect-free sol-gel coatings were prepared with and without organic inhibitors, and applied on the Mg AZ31B substrate. SEM and EDX were performed to analyze the coating surface properties, the adhesion to the substrate, and the thickness. Electrochemical measurements, including electrochemical impedance spectroscopy (EIS) and anodic potentiodynamic polarization scan (PDS), were performed on the coated samples to characterize the coatings’ protective properties. Also, hydrogen evolution measurement—an easy method to measure magnesium corrosion—was performed in order to characterize the efficiency of coating protection on the magnesium substrate. Moreover, scanning vibrating electrode technique (SVET) measurements were performed to examine the efficiency of the coatings loaded with inhibitors in preventing and containing corrosion events in defect areas. From the testing results it was observed that the formulated sol-gel coatings provided a good barrier to the substrate, affording some protection even without the presence of inhibitors. Finally, when the inhibitors’ performances were compared, the QDA-doped sol-gel was able to contain the corrosion event at the defect.

In vivo assessment of a new multifunctional coating architecture for improved Mg alloy biocompatibility

Magnesium alloys are regarded as potential biodegradable load-bearing biomaterials for orthopedic applications due to their physico-chemical and biomechanical properties. However, their clinical applicability is restricted by their high degradation rate, which limits the physiological reconstruction of the neighbouring tissues. In this work, a multifunctional coating architecture was developed on an AZ31 alloy by conjoining an anodization process with the deposition of a polymeric-based layer consisting of polyether imine reinforced with hydroxyapatite nanoparticles, aiming at improved control of the corrosion activity and biological performance of the Mg substrate. Anodization and coating protocols were evaluated either independently or combined for corrosion resistance and biological behaviour, i.e. the irritation potential and angiogenic capability within a chicken chorioallantoic membrane assay, and bone tissue response following tibia implantation within a rabbit model. Electrochemical impedance spectroscopy (EIS) analysis showed that coated Mg constructs, particularly anodized plus coated with AZ31, exhibited excellent stability compared to the anodized alloy and, particularly, to the bare AZ31. Microtomographic evaluation of the implanted samples correlated with these degradation results. Mg constructs displayed a non-irritating behaviour, and were associated with high levels of vascular ingrowth. Bone ingrowth neighbouring the implanted constructs was observed for all samples, with coated and anodized plus coated samples presenting the highest bone formation. Gene expression analysis suggested that the enhanced bone tissue formation was associated with the boost in osteogenic activity through Runx2 upregulation, following the activation of PGC-1α/ERRα signaling. Overall, the developed multifunctional coatings appear to be a promising strategy to obtain safe and bioactive biodegradable Mg-based implants with potential applications within bone tissue.

Inhibitor encapsulated, self-healable and cytocompatible chitosan multilayer coating on biodegradable Mg alloy: a pH-responsive design

The design of functional biomaterials that respond intelligently to external stimuli has become a rapidly growing area with widespread interest. This work contributes to the development of a feedback-active anticorrosion system with intriguing self-healing ability to protect magnesium (Mg) from biocorrosion. The system was constituted by an inner micro/nano-porous, ceramic-like pre-coating developed readily from the substrate, and an outermost inhibitor (nanosized cerium (Ce) oxides) containing chitosan (CS) multilayers. Here, the pre-coating acted as both an "anchoring" and a "barrier" layer to acquire structural integrity and improved impedance, respectively. Green CS served as cargo for Ce to be entrapped, harnessing Ce-NH₂ complexation chemistry. The coating barrier properties were evaluated by electrochemical impedance spectroscopy. The active corrosion inhibition was assessed by immersion degradation tests with respect to Mg²⁺ release, pH alteration, crack development, and scanning Kelvin potential. To our delight, the coatings effectively protected the substrate from biocorrosion in vitro compared with bare alloys. Putatively, the pH-triggered formation of Ce oxide precipitation, along with the pH-buffering activity and movable swelling capacity of CS macromolecules, should have contributed to restraining the anodic activity and healing the cracks/defects dynamically. Furthermore, the coated substrate had the biocompatibility to elicit better attachment and growth of osteoblasts.

Protection of multimaterial assemblies

The light-weight design calls for broader utilization of multimaterial mixes (M3) in different engineering structures, especially in the transportation area. Together with joining technologies for hybrid structures, the optimization of the life cycle of such systems is an issue of prime importance. Multimaterial structures are often prone to faster degradation under service conditions because of galvanically forced electrochemical corrosion. The protection technologies traditionally used for single-material structures are not always applicable for multimaterial design because of compatibility issues and a stronger thermodynamic driving force for degradation. In this chapter different strategies for protection of multimaterials structures are briefly overviewed. The main focus is on new alternative protection systems based on combination of synergistic inhibiting mixtures introduced into protective coatings. A road map which can be followed in order to create an efficient active protection coating for hybrid structures is suggested.

Covalent modification of graphene oxide by metronidazole for reinforced anti-corrosion properties of epoxy coatings

This work reports a promising application of metronidazole (MET) modified graphene oxide (GO) composites (GME) for the corrosion protection of steel.

Encapsulation of 8-HQ as a corrosion inhibitor in PF and UF shells for enhanced anticorrosive properties of renewable source based smart PU coatings

Encapsulation of 8-HQ into PF and UF microcapsules was carried out to enhance the anticorrosive properties of renewable source based PU coatings.