Novel spirocyclic phosphazene-based epoxy resin for halogen-free fire resistance: synthesis, curing behaviors, and flammability characteristics

A multi-element flame retardant containing boron and double-bond structure for enhancing mechanical properties and flame retardancy of epoxy resins

A multi-element synergistic flame retardant with double-bond structure was synthesized and added to epoxy resin (EP) to obtain EP composites with high flame retardant and mechanical properties. The study demonstrated that the DOPO-KhCPA-5 composite, containing 5 wt% of DOPO, exhibits the limiting oxygen index (LOI) value of 32%, indicating a high resistance to combustion. Additionally, it successfully meets the UL-94 V-0 grade, indicating excellent self-extinguishing properties. The DOPO-KhCPA-5 compound exhibited a 48.7% decrease in peak heat release rate (PHRR) and a 7.2% decrease in total heat release (THR) compared to pure EP. The inclusion of double-bonded architectures in the DOPO-KhCPA-5 composites led to a significant enhancement in both the tensile strength and tensile modulus. Specifically, the tensile strength increased by 38.5% and the tensile modulus by 57.9% compared to pure EP. This improvement can be attributed to the formation of a fully interpenetrating network of macromolecular chain structures by DOPO-KhCPA within the EP matrix. This network increased the entanglement between molecular chains, resulting in positive effects on the mechanical properties of the EP. Multi-element of DOPO-KhCPA exhibits a synergistic effect, providing condensed and noncombustible gas-phase flame retardancy. Additionally, the mechanical properties were improved with the introduction of flame retardants due to the good impact of double-bond cross-linking. The effectiveness of DOPO-KhCPA as an additive for developing high-performance EP with significant potential applications has been proven.

Design of Hierarchically Tailored Hybrids Based on Nickle Nanocrystal-Decorated Manganese Dioxides for Enhanced Fire Safety of Epoxy Resin

A novel and hierarchical hybrid composite (MnO₂@CHS@SA@Ni) was synthesized utilizing manganese dioxide (MnO₂) nanosheets as the core structure, self-assembly chitosan (CHS), sodium alginate (SA) and nickel species (Ni) as surface layers, and it was further incorporated into an epoxy matrix for achieving fire hazard suppression via surface self-assembly technology. Herein, the resultant hybrid epoxy composite possessed an exceptional nano-barrier and synergistic charring effect to aid the formation of a compact layered structure that enhanced its fire-resistive effectiveness. As a result, the addition of only 2 wt% MnO₂@CHS@SA@Ni hybrids led to a dramatic reduction in the peak heat release rate and total heat release values (by ca. 33% and 27.8%) of the epoxy matrix. Notably, the peak smoke production rate and total smoke production values of EP/MnO₂@CHS@SA@Ni 2% were decreased by ca. 16.9 and 38.4% compared to the corresponding data of pristine EP. This was accompanied by the suppression of toxic CO, NO release and the diffusion of thermal pyrolysis gases during combustion through TG-IR results. Overall, a significant fire-testing outcome of the proposed hierarchical structure was proven to be effective for epoxy composites in terms of flammability, smoke and toxicity reductions, optimizing their prospects in other polymeric materials in the respective fields.

An Efficient Cross-Linked Phosphorus-Free Flame Retardant for Epoxy Resins

Epoxy resins (EPs) have been widely used due to their great physical and chemical properties, but their poor flame retardancy limits their further application. In this work, we synthesized a flame retardant containing nitrile groups and a double bond to improve the flame retardancy of EPs. In this way, multiple cross-linking reactions can occur in the EPs to confer better flame retardancy by a simple heat treatment. The UL-94 vertical combustion test, CCT, and limiting oxygen index (LOI) test were used to characterize the flame retardant properties of the cross-linked flame retardant; the results show that with the 10 wt % addition of cross-linked flame retardant, the thermosets can pass the UL-94 V-0 rating. Meanwhile, the contents reached 20 wt %, and the peak heat release rate decreased 40% compared with neat EP.

Phosphazene Cyclomatrix Network-Based Polymer: Chemistry, Synthesis, and Applications

Polyphosphazenes are an inorganic molecular hybrid family with multifunctional properties due to their wide range of organic substitutes. This review intends to propose the basics of the synthetic chemistry of polyphosphazene, describing for researchers outside the field the basic knowledge required to design and prepare polyphosphazenes with desired properties. A special emphasis is placed on recent advances in chemical synthesis, which allow not only the synthesis of polyphosphazenes with controlled molecular weights and polydispersities but also the synthesis of novel branched designs and block copolymers. We also investigated the synthesis of polyphosphazenes using various functional materials. This review aims to assist researchers in synthesizing their specific polyphosphazene material with unique property combinations, with the hope of stimulating further research and even more innovative applications for these highly interesting multifaceted materials.

A Highly Effective, UV-Curable, Intumescent, Flame-Retardant Coating Containing Phosphorus, Nitrogen, and Sulfur, Based on Thiol-Ene Click Reaction

In this paper, a flame-retardant, UV-cured coating was prepared on the fiber composites’ (FC) surface via a thiol-ene click reaction using pentaerythritol tetra(3-mercaptopropionate) (PETMP), triallyl cyanurate (TAC), and 2-hydroxyethyl methacrylate phosphate (PM-2). The synergistic effectiveness of phosphorus (P), nitrogen (N), and sulfur (S) was studied in detail by changing the proportion of these reactants. Sample S₄(N₃P₂)_6, with a molar ratio of N and P elements of 3:2, and the thiol and vinyl groups of 4:6 had the highest LOI value (28.6%) and was self-extinguishing in the horizontal combustion test. It had the lowest peak heat release rate (PHRR) value (279.25 kW/m²) and total smoke production (2.18 m²). Moreover, the thermogravimetric analysis (TG) showed that the decomposition process of the coated composites was delayed. The conversion rate of the double bond and the thiol of S₄(N₃P₂)₆ was 100% and 92.0%, respectively, which showed that the cross-linked network structure was successfully formed. The tensile strength and the flexural strength of coated composites improved, and the transparency of the coating can reach 90%. These characteristics showed that the UV-cured coatings could be used in industrial production to effectively prevent fires.

Halogen-free and phosphorus-free flame retardants endow epoxy resin with high flame retardancy through crosslinking strategy

Epoxy resin (EPs) has been widely used in many fields in recent years, such as electronics, adhesives, coatings, and so on, which mainly benefiting from its excellent mechanical and chemical properties, low price and easy preparation. However, conventional EPs tend to be flammable, which significantly prevents their applications especially in high flame-resistance required areas. In this work, we introduce nitrile groups and the benzoxazine ring into the flame-retardant, followed by a simple heat treatment for a multiple cross-linking reaction in EPs. The resultant halogen/phosphorus-free and environmentally friendly network not only suppress the migration of the functional flame retardants from the substrate, but also shows much enhanced flame-retardant property, including the UL-94 rate, total heat release and reduced peak heat release rate. As a result, the thermosets can pass the UL-94 V-0 rate and reach a LOI value at 32.7% at a very low addition amount (10 wt%) of this cross-linked flame retardant.

Halogen-free layered double hydroxide-cyclotriphosphazene carboxylate flame retardants: effects of cyclotriphosphazene di, tetra and hexacarboxylate intercalation on layered double hydroxides against the combustible epoxy resin coated on wood substrates

The development of halogen-free flame retardants as environmentally friendly and renewable materials for heat and fire-resistant applications in the field of electronics is important to ensure safety measures. In this regard, we have proposed a simple and halogen-free strategy for the synthesis of flame retardant LDH-PN materials to decrease the fire hazards of epoxy resin (EP), via a co-precipitation reaction between Mg(NO₃)₂ and Al(NO₃)₃ and the subsequent incorporation of different cyclotriphosphazene (PN) carboxylate anions. The cyclotriphosphazene-based di, tetra and hexacarboxylate-intercalated layered double hydroxides are designated as LDH-PN-DC, LDH-PN-TC and LDH-PN-HC, respectively. Furthermore, the intercalation of cyclotriphosphazene carboxylate anions into the LDH layers was confirmed by PXRD, FT-IR, TGA, solid-state ³¹P NMR, nitrogen adsorption and desorption analysis (BET), HR-SEM and XPS. Evaluation of the flame retardant (vertical burning test and limiting oxygen index) properties was demonstrated by formulating the LDH-PN materials with epoxy resin (EP) in different ratios coated on wood substrates to achieve the desired behaviour of the EP/LDH-PN composites. Structure–property analysis reveals that EP/LDH-PN-TC-20 wt% and EP/LDH-PN-HC-20 wt% achieved a V₀ rating in the UL-94 V test and achieved higher LOI values (27.7 vol% for EP/LDH-PN-TC-20 wt% and 29 vol% for EP/LDH-PN-HC-20 wt%) compared to the epoxy-coated wood substrate (23.2 vol%), whereas EP/LDH-PN-DC failed in the vertical burning test for various weight percentages of LDH-PN-DC from 5 wt% to 20 wt% in the composites, with a lower LOI value of 22.1 vol%. Excellent flame retardancy was observed for EP/LDH-PN-TC and EP/LDH-PN-HC due to the presence of more binding sites of carboxylate anions in the LDH layers and less or no spiro groups in cyclotriphosphazene compared to that in EP/LDH-PN-DC. In addition, the synergistic flame retardant effect of the combination of LDH and cyclotriphosphazene on the epoxy resin composites remains very effective in creating a non-volatile protective film on the surface of the wood substrate to shelter it from air, absorb the heat and increase the ignition time, which prevents the supply of oxygen during the combustion process. The results of this study show that the proposed strategy for designing flame-retardant properties represents the state-of-the-art, competent coating of inorganic materials for the protection and functionalization of wood substrates.

The flame retardant properties of the different types of cyclotriphosphazene carboxylate-intercalated LDH materials are emphasized by increasing the number of binding sites and decreasing the number of spiro groups in the cyclotriphosphazene core.

The Influence of Substituents in Phosphazene Catalyst-Flame Retardant on the Thermochemistry of Benzoxazine Curing

This work is devoted to the influence of phosphazene modifiers with different substituents on the curing process, thermal properties and flammability of benzoxazine resin. Novel catalysts with m-toluidine substituents were introduced. The catalytic activity of studied phosphazene compounds decreased in the row: hexachlorocyclotriphosphazene (HCP) > tetra m-toluidine substituted phosphazene PN-mt (4) > hexa m-toluidine substituted phosphazene PN-mt (6) > hexaphenoxycyclotriphosphazene (HPP), where HPP is totally inactive. Two types of catalysis: basic and acid were proposed. A brief study of resulting properties of polybenzoxazines was presented. The addition of any studied modifier caused the decrease of glass transition temperature and thermal stability of polymers. The morphology of cured compositions was characterized by matrix-dispersion phase structure. All phosphazene containing polybenzoxazines demonstrated the improved flame resistance.

Cure Kinetics Modeling of a High Glass Transition Temperature Epoxy Molding Compound (EMC) Based on Inline Dielectric Analysis

We report on the cure characterization, based on inline monitoring of the dielectric parameters, of a commercially available epoxy phenol resin molding compound with a high glass transition temperature (>195 °C), which is suitable for the direct packaging of electronic components. The resin was cured under isothermal temperatures close to general process conditions (165–185 °C). The material conversion was determined by measuring the ion viscosity. The change of the ion viscosity as a function of time and temperature was used to characterize the cross-linking behavior, following two separate approaches (model based and isoconversional). The determined kinetic parameters are in good agreement with those reported in the literature for EMCs and lead to accurate cure predictions under process-near conditions. Furthermore, the kinetic models based on dielectric analysis (DEA) were compared with standard offline differential scanning calorimetry (DSC) models, which were based on dynamic measurements. Many of the determined kinetic parameters had similar values for the different approaches. Major deviations were found for the parameters linked to the end of the reaction where vitrification phenomena occur under process-related conditions. The glass transition temperature of the inline molded parts was determined via thermomechanical analysis (TMA) to confirm the vitrification effect. The similarities and differences between the resulting kinetics models of the two different measurement techniques are presented and it is shown how dielectric analysis can be of high relevance for the characterization of the curing reaction under conditions close to series production.

Nanostructured Surface Finishing and Coatings: Functional Properties and Applications

This review presents current literature on different nanocomposite coatings and surface finishing for textiles, and in particular this study has focused on smart materials, drug-delivery systems, industrial, antifouling and nano/ultrafiltration membrane coatings. Each of these nanostructured coatings shows interesting properties for different fields of application. In this review, particular attention is paid to the synthesis and the consequent physico-chemical characteristics of each coating and, therefore, to the different parameters that influence the substrate deposition process. Several techniques used in the characterization of these surface finishing coatings were also described. In this review the sol-gel method for preparing stimuli-responsive coatings as smart sensor materials is described; polymers and nanoparticles sensitive to pH, temperature, phase, light and biomolecules are also treated; nanomaterials based on phosphorus, borates, hydroxy carbonates and silicones are used and described as flame-retardant coatings; organic/inorganic hybrid sol-gel coatings for industrial applications are illustrated; carbon nanotubes, metallic oxides and polymers are employed for nano/ultrafiltration membranes and antifouling coatings. Research institutes and industries have collaborated in the advancement of nanotechnology by optimizing conversion processes of conventional materials into coatings with new functionalities for intelligent applications.

Effect of Cyclotriphosphazene-Based Curing Agents on the Flame Resistance of Epoxy Resins

Epoxy resins are characterized by excellent properties such as chemical resistance, shape stability, hardness and heat resistance, but they present low flame resistance. In this work, the synthesized derivatives, namely hexacyclohexylamino-cyclotriphosphazene (HCACTP) and novel diaminotetracyclohexylamino-cyclotriphosphazene (DTCATP), were applied as curing agents for halogen-free flame retarding epoxy materials. The thermal properties and combustion behavior of the cured epoxy resins were investigated. The obtained results revealed that the application of both derivatives significantly increased flame resistance. The epoxy resins cured with HCACTP and DTCATP exhibited lower total heat release together with lower total smoke production compared to the epoxy materials based on conventional curing agents (dipropylenetriamine and ethylenediamine). Comparing both derivatives, the HCACTP-cured epoxy resin was found to provide a higher flame resistance. The designed novel class of epoxy materials may be used for the preparation of materials with improved flame resistance properties in terms of flame spreading and smoke inhibition.

Thermal Kinetics of a Lignin-Based Flame Retardant

In order to improve the thermal property of epoxy resin (EP), a lignin-based flame retardant was prepared. Focusing on the lignin-based flame retardant, this paper investigates its pyrolysis behavior and kinetics via a thermogravimetric analyzer coupled with Fourier transform infrared spectrometry (TG–FTIR). Based on the FTIR result, which showed a peak at 1222 cm⁻¹, it was assigned a syringyl structure. Its absorption peak intensity was enhanced and this meant that the phenolization of the lignin was successful. Thermogravimetry/derivative thermogravimetry (TG/DTG) results showed that the carbon residues of F-lignin and F-lignin@APP were reduced to 33.5% and 37.5%, respectively. In addition, the maximum decomposition rate of F-lignin@APP20/EP is 11.8%/min, which is 8%/min and 4.7%/min lower than for EP and Al-lignin, respectively. The char residue of F-lignin@APP20/EP is 32.5%, which is much higher than for EP. Lower decomposition rate and higher char residue indicate the improvement of thermal stability of EP by F-lignin@APP. Moreover, the kinetics of Al-lignin20/EP and F-lignin@APP20/EP were conducted by two kinetic methods: Flynn-Wall-Ozawa (FWO) and Kissinger-Akahira-Sunose (KAS). It was concluded that the pyrolysis process of Al-lignin 20/EP and F-lignin@APP 20/EP could be divided into three stages, while the value and growth rate of the activation energy of F-lignin@APP 20/EP were much higher than that of Al-lignin 20/EP in stage III.

Synthesis of Phosphazene-Containing, Bisphenol A-Based Benzoxazines and Properties of Corresponding Polybenzoxazines

With the aim of obtaining halogen-free polybenzoxazazines with reduced flammability, phosphazene-containing benzoxazines (PhBZ) were synthesized in a two-stage method. In the first stage of the reaction of hexachlorocycotriphosphazene with bisphenol A at molar ratios of 1:12, 1:16, and 1:24, respectively, mixtures of bisphenol and hydroxyaryloxycyclotriphosphazenes were obtained, which mainly contained P₃N₃[OC₆H₄C(CH₃)₃C₆H₄OH]₆. In the second stage, when these mixtures interacted with aniline and an excess of paraformaldehyde in toluene at 80–90 °C, PhBZ containing 20–50% of the phosphazene component with M_w 1200–5800 were formed. According to ¹H and ¹³C NMR spectroscopy, PhBZ contain a small amount of oligomeric compounds with Mannich aminomethylene bridges. With an increase of the content of the phosphazene component, the curing temperature of PhBZ decreases from 242 °C to 215 °C. Cured PhBZ samples with a phosphorus content of more than 1.5% have increased flammability resistance according to UL-94.

Recent Developments in the Flame-Retardant System of Epoxy Resin

With the increasing emphasis on environmental protection, the development of flame retardants for epoxy resin (EP) has tended to be non-toxic, efficient, multifunctional and systematic. Currently reported flame retardants have been capable of providing flame retardancy, heat resistance and thermal stability to EP. However, many aspects still need to be further improved. This paper reviews the development of EPs in halogen-free flame retardants, focusing on phosphorus flame retardants, carbon-based materials, silicon flame retardants, inorganic nanofillers, and metal-containing compounds. These flame retardants can be used on their own or in combination to achieve the desired results. The effects of these flame retardants on the thermal stability and flame retardancy of EPs were discussed. Despite the great progress on flame retardants for EP in recent years, further improvement of EP is needed to obtain numerous eco-friendly high-performance materials.

Insight into Hyper-Branched Aluminum Phosphonate in Combination with Multiple Phosphorus Synergies for Fire-Safe Epoxy Resin Composites

Epoxy resin (EP) has widespread applications in thermosetting materials with great versatility and desirable properties such as high electrical resistivity and satisfactory mechanical properties. At present, 9,10-Dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) is widely applied to EP matrix for high flame resistance. Nevertheless, EP/DOPO composites acquire highly toxic decomposition products and smoke particles produced during combustion due to the gaseous fire-inhibition mechanism, which will be a major problem. To address this concern, an effective hyper-branched aluminum phosphonate (AHPP) was rationally designed and then coupled with DOPO into EP matrix to fabricate the fire-safe epoxy resin composites. On the basis of the results, significant increment in limiting oxygen index value (an achievement of 32% from 23.5% for pristine EP) and reduction in peak heat release rate and total heat release (59.4% and 45.6%) with the DOPO/AHPP ratio of 2:1 were recorded. During the cone calorimeter test, both the smoke production and total CO yield of EP-4 composite with the DOPO/AHPP ratio of 1:2 were dramatically decreased by 42.7% and 53.6%, which was mainly associated with the excellent catalytic carbonization of AHPP submicro-particles for EP composite. Future applications of submicro-scaled flame-retardant with various phosphorus oxidation states will have good prospects for development.

Synthesis of Bisphenol A Based Phosphazene-Containing Epoxy Resin with Reduced Viscosity

Phosphazene-containing epoxy oligomers (PEO) were synthesized by the interaction of hexachlorocyclotriphosphazene (HCP), phenol, and bisphenol A in a medium of excess of epichlorohydrin using potassium carbonate and hydroxide as HCl acceptors with the aim of obtaining a product with lower viscosity and higher phosphazene content. PEOs are mixtures of epoxycyclophosphazene (ECP) and a conventional organic epoxy resin based on bisphenol A in an amount controlled by the ratio of the initial mono- and diphenol. According to ³¹P NMR spectroscopy, pentasubstituted aryloxycyclotrophosphazene compounds predominate in the ECP composition. The relative content in the ECP radicals of mono- and diphenol was determined by the MALDI-TOF mass spectrometry method. The organic epoxy fraction, according to gas chromatograpy-mass spectrometry (GC-MS), contains 50-70 wt % diglycidyl ether of bisphenol A. PEO resins obtained in the present work have reduced viscosity when compared to other known phosphazene-containging epoxy resins while phosphazene content is still about 50 wt %. Resins with an epoxy number within 12-17 wt %, are cured by conventional curing agents to form compositions with flame-retardant properties, while other characteristics of these compositions are at the level of conventional epoxy materials.

Study of the epoxy/amine equivalent ratio on thermal properties, cryogenic mechanical properties, and liquid oxygen compatibility of the bisphenol A epoxy resin containing phosphorus

A liquid oxygen-compatible epoxy resin is successfully prepared by changing the epoxy/amine equivalent ratio (SR) of a phosphorus-containing epoxy resin. The liquid oxygen impact test results showed that the modified resin was compatible with liquid oxygen only when the SR was 0.8. The mechanical properties at 90 K showed that the strain energy and impact toughness reached the maximum when the SR was 0.8, which suggested that the reduced rigidity might be beneficial to improve the liquid oxygen compatibility of the polymer. The thermomechanical and thermal results showed that the cross-linking density and thermal stability was proportional to SR. Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy analysis showed that the P=O group in the resin decomposed into phosphoric oxidative solids and P–N intermediates to inhibit the resin from decomposing and contacting with liquid oxygen during impact. Overall, this study provides a new idea for the design of liquid oxygen-compatible epoxy resin.

Design and Application of Highly Efficient Flame Retardants for Polycarbonate Combining the Advantages of Cyclotriphosphazene and Silicone Oil

A novel flame retardant (HSPCTP) was successfully designed and incorporated into a polycarbonate (PC) matrix. Combining the advantages of cyclotriphosphazene and silicone oil, PC/HSPCTP composites passed UL-94 V-0 rating testing with only 3 wt% HSPCTP, and their LOI value increased from 25.0% to 28.4%. The findings showed that HSPCTP exhibits both gas-phase and solid-phase flame-retardant effects. Furthermore, the incorporation of HSPCTP into PC could suppress the release of smoke. Finally, the flame-retardant mechanism is discussed in depth.

Synthesis of Resorcinol-Based Phosphazene-Containing Epoxy Oligomers

Phosphazene-containing epoxy-resorcinol oligomers (PERO) are synthesized in one stage with the direct interaction of hexachlorocyclotriphosphazene (HCP), resorcinol, and epichlorohydrin in the presence of solid NaOH. Depending on the initial ratio of HCP:resorcinol, PERO contains from 20 to 50 wt.% phosphazene component (2.0–4.8% of phosphorus) and have an epoxy group content up to 30 %. Products are characterized using ¹H and ³¹P NMR spectroscopy, MALDI-TOF mass spectrometry, and elemental analysis. According to mass spectrometry, the phosphazene fractions of PERO include up to 30 individual compounds with a predominance of cyclotriphosphazenes with one unsubstituted chlorine atom and four or five glycidyl groups. PERO has a lower viscosity in comparison with similar resins based on bisphenol A, which can simplify their use as a binder for polymer composites, adhesives, and paints.

Sustainable and tough polyurethane films with self-healability and flame retardance enabled by reversible chemistry and cyclotriphosphazene

Self-healable, flame-retardant, recyclable, and robust polyurethane films were enabled by thermally driven Diels–Alder chemistry and cyclotriphosphazene.

Self-Extinguishing Resin Transfer Molding Composites Using Non-Fire-Retardant Epoxy Resin

Introducing fire-retardant additives or building blocks into resins is a widely adopted method used for improving the fire retardancy of epoxy composites. However, the increase in viscosity and the presence of insoluble additives accompanied by resin modification remain challenges for resin transfer molding (RTM) processing. We developed a robust approach for fabricating self-extinguishing RTM composites using unmodified and flammable resins. To avoid the effects on resin fluidity and processing, we loaded the flame retardant into tackifiers instead of resins. We found that the halogen-free flame retardant, a microencapsulated red phosphorus (MRP) additive, was enriched on fabric surfaces, which endowed the composites with excellent fire retardancy. The composites showed a 79.2% increase in the limiting oxygen index, a 29.2% reduction in heat release during combustion, and could self-extinguish within two seconds after ignition. Almost no effect on the mechanical properties was observed. This approach is simple, inexpensive, and basically applicable to all resins for fabricating RTM composites. This approach adapts insoluble flame retardants to RTM processing. We envision that this approach could be extended to load other functions (radar absorbing, conductivity, etc.) into RTM composites, broadening the application of RTM processing in the field of advanced functional materials.

Porous epoxy phenolic novolac resin polymer microcapsules: Tunable release and bioactivity controlled by epoxy value

Microcapsules (MCs) prepared with diverse wall material structures may exhibit different properties. In this study, MCs were fabricated with three kinds of epoxy phenolic novolac resins (EPNs), which possessed unique epoxy values as wall-forming materials by interfacial polymerization. The effects of the EPN types on the surface morphology, particle size distribution, encapsulation efficiency, thermal stability as well as release behavior and bioactivity of the MCs were investigated. In all three samples, the MCs had nearly spherical shapes with fine monodispersities and sizes in the range of 7-30 μm. Scanning electron microscopy (SEM) images showed that some small pores (ranging from 50 nm to 400 nm) appeared on the microcapsule surfaces and that the porosity decreased with an increasing of epoxy value. The X-ray diffractometer (XRD) analysis indicated that the cured EPN shells had larger degrees of crosslinking with higher epoxy values, leading to better thermal stabilities. Moreover, the release rate of the core material (pendimethalin) decreased with an increasing of epoxy value and thus resulted in a lower herbicidal control efficacy. The results of our research will enhance the potential application of EPNs as smart wall-forming materials to prepare porous MCs for controlled release.

Thermal insulation and stability of polysiloxane foams containing hydroxyl-terminated polydimethylsiloxanes

An effective method was described here to improve the thermal insulation and stability of polysiloxane foam (SIF) by controlling the chain length of hydroxyl-terminated polydimethylsiloxane (OH-PDMS). A series of SIFs were prepared through foaming and cross-linking processes with different cross-linking densities. The morphology of SIF was investigated by environmental scanning electron microscopy. The results demonstrated that increasing the chain length of OH-PDMS reduced the average cell size from 932 μm to 220 μm. Cell density ranged from 4.92 × 10⁶ cells per cm³ to 1.64 × 10⁸ cells per cm³. The thermal insulation capability was significantly enhanced, and the SIF derived from the long-chain OH-PDMSs yielded a minimum thermal conductivity of 0.077 W mK⁻¹. Cell size reduction and an increase in cell density were considered to be the main factors to reduce thermal conductivity. Thermal stability, which was also improved, mainly depended on the free motion rate of the polysiloxane chains and cross-linking density of the polysiloxane networks.

The thermal insulation and stability of polysiloxane foam was improved by an easy operating method.

Synthesis of a lignin-based phosphorus-containing flame retardant and its application in polyurethane

In this work, new lignin-based flame retardant LHDs were successfully synthesized through the reaction between lignin, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and hexamethylene diisocyanate (HDI). The chemical structure of LHD was characterized by FTIR, ¹H NMR, ³¹P NMR. The thermal stability of LHD was studied by TGA. The results showed that the residual carbon content of L15HD (15% of lignin in LHD) at 600 °C reached 16.55%, indicating that this prepared flame retardant can be a type of good char forming agent. LHDs were then applied to prepare flame-retardant lignin-based polyurethane (FLPU). Lignin-based polyurethane (LPU) was synthesized by the reaction between lignin, polyethylene glycol 200 (PEG 200) and hexamethylene diisocyanate (HDI). The limiting oxygen index (LOI) value of the FLPU reached 30.2% when the addition content of L15HD (15% lignin in LHD) in L₂₀PU (20% lignin in LPU) was 25%, exhibiting excellent flame-retardant properties. Scanning electron microscopy (SEM) analysis of the FLPU char residual showed that there was a continuous dense outer carbon layer on the residue surface, and the inner carbon layer had many expansion bubbles, indicating the LHDs have an excellent flame retardant effect for PU. In addition, FLPU presented better hardness and adhesion than PU. The hardness of F_L15-25L₂₀PU (lignin content in LPU was 20%, and added content of L15HD in LPU was 25%) reached 4H, and its adhesion was 0. These excellent properties illustrated that the LHDs are ideal flame retardants and reinforcing agents for LPU because of the co-curing and strong interface between LHD and LPU.

In this work, new lignin-based flame retardant LHDs were successfully synthesized through the reaction between lignin, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) and hexamethylene diisocyanate (HDI).

Imparting high flame retardancy to epoxy resin with ultra-low loading of 5,10-dihydro-phenophosphazine-10-oxide functioned triazine

High mechanical properties and flame retardancy of epoxy are important for its applications. A novel star-shaped flame-retardant 5,10-dihydro-phenohphosphazine-10-oxide functioned triazine (TRIDPPA) with high efficiency is synthesized, and its structure is characterized. TRIDPPA is used as the co-curing agent for diglycidyl ether of the bisphenol A/4,4-diaminodiphenyl methane system. The introduction of TRIDPPA greatly improves the flame retardancy of the cured epoxy resins. The epoxy resin (ER)/TRIDDPA1.0 resin acquires a limiting oxygen index value of 30.7% and UL-94 V-0 rating when the mass fraction of TRIDDPA is 1.0 wt% with only 0.086 wt% of phosphorus content. The cross-link density of ER/TRIDDPA1.0 is increased, and the glass transition temperature is improved by 5°C. Besides, tensile strength and toughness of ER/TRIDDPA1.0 are also enhanced.