Switching off the tackiness of a nanocomposite adhesive in 30 s via infrared sintering

Rheological and Mechanical Investigation into the Effect of Different Molecular Weight Poly(ethylene glycol)s on Polycaprolactone-Ciprofloxacin Filaments

Fused deposition fabrication (FDF) three-dimensional printing is a potentially transformative technology for fabricating pharmaceuticals. The state-of-the-art technology is still in its infancy and requires a concerted effort to realize its potential. One aspect includes the processing parameters of FDF and the effect of formulation thereto, which, to date, have not been thoroughly investigated. To progress understanding, the effect of different molecular weight poly(ethylene glycol)s (PEG) on polycaprolactone (PCL) loaded with ciprofloxacin (CIP) was investigated. A rheometer was used, and adapted accordingly, to analyze three processing aspects pertaining to FDF: viscosity, solidification, and adhesion. The results revealed that both CIP and PEG affected all three processing parameters. The salient findings were that the ternary blend with 10% w/w PEG 8000 exhibited rheological and adhesive properties ideal for FDF, as it provided a desirably shear-thinning filament that solidified rapidly, and improved the adhesion strength, in comparison to both the PCL-CIP binary blend and other ternary blends. In contrast, the ternary blend with 15% w/w PEG 200 was unfavorable; despite having a greater plasticizing effect, whereby the viscosity was markedly reduced, the sample provided no benefit to the solidification behavior of PCL-CIP and, in addition, failed to display adhesive behavior, which is a necessity for a successful print in FDF. The original findings herein set the precedent that the effect of drug and PEG on FDF processing should be considered beyond solely modifying the viscosity.

Phase Separation Driven On-Demand Debondable Waterborne Pressure-Sensitive Adhesives

A waterborne pressure-sensitive adhesive (PSA) that shows high adhesive performance and easy debondability on demand without leaving residues on the substrate (adhesive failure) has been developed. A key component of the PSA is a semicrystalline phase that is beneficial for the adhesive properties and that becomes fluid when heated above the melting temperature. Migration of this liquid-like polymer to the substrate-adhesive interface and hardening upon cooling results in a hard non-tacky interface that facilitates debonding. The effect of the particle morphology on the debonding ability is discussed.

A critical and quantitative review of the stratification of particles during the drying of colloidal films

For a wide range of applications, films are deposited from colloidal particles suspended in a volatile liquid. There is burgeoning interest in stratifying colloidal particles into separate layers within the final dry film to impart properties at the surface different to the interior. Here, we outline the mechanisms by which colloidal mixtures can stratify during the drying process. The problem is considered here as a three-way competition between evaporation of the continuous liquid, sedimentation of particles, and their Brownian diffusion. In particle mixtures, the sedimentation of larger or denser particles offers one means of stratification. When the rate of evaporation is fast relative to diffusion, binary mixtures of large and small particles can stratify with small particles on the top, according to physical models and computer simulations. We compare experimental results found in the scientific literature to the predictions of several recent models in a quantitative way. Although there is not perfect agreement between them, some general trends emerge in the experiments, simulations and models. The stratification of small particles on the top of a film is favoured when the colloidal suspension is dilute but when both the concentration of the small particles and the solvent evaporation rate are sufficiently high. A higher particle size ratio also favours stratification by size. This review points to ways that microstructures can be designed and controlled in colloidal materials to achieve desired properties.

Soft to tough: ordering in and tack of polymeric materials

In the present paper, adhesive properties (in terms of practical work of adhesion, W_a, and maximum stress in probe tack test) of blends of polyvinyl pyrrolidone (PVP) with polyethylene glycol (PEG-400) are studied at different level of stretching stress, applied perpendicular to the probe. The anisotropic behavior in both directions is investigated. Upon stretching, blends of 50/50 wt% PVP-PEG demonstrate little decrease in tack and little increase in maximum debonding stress. Whereas for more cohesive blends like PVP-PEG mixtures with down to 35 wt% of PEG, a significant reduction in W_a at the size of an order of a magnitude is observed. Similar behavior is measured with a commercial product from 3M with the trade name "Command". For the first time, the anisotropy of probe tack properties of two identical strips after stretching is demonstrated via a specially designed quasi-2D setup, where the external force is applied either along or transverse the long side of the quasi-2D substrate, resulting in a significant difference in the measured probe tack curves. This phenomenon has been described by the block model, developed by Yamaguchi et al. We extended the block model by introducing the stretching stress into the model. The differences are explained by the difference in kinetics of the cavity growth between the two directions.

pH-Switchable Stratification of Colloidal Coatings: Surfaces "On Demand"

Stratified coatings are used to provide properties at a surface, such as hardness or refractive index, which are different from underlying layers. Although time-savings are offered by self-assembly approaches, there have been no methods yet reported to offer stratification on demand. Here, we demonstrate a strategy to create self-assembled stratified coatings, which can be switched to homogeneous structures when required. We use blends of large and small colloidal polymer particle dispersions in water that self-assemble during drying because of an osmotic pressure gradient that leads to a downward velocity of larger particles. Our confocal fluorescent microscopy images reveal a distinct surface layer created by the small particles. When the pH of the initial dispersion is raised, the hydrophilic shells of the small particles swell substantially, and the stratification is switched off. Brownian dynamics simulations explain the suppression of stratification when the small particles are swollen as a result of reduced particle mobility, a drop in the pressure gradient, and less time available before particle jamming. Our strategy paves the way for applications in antireflection films and protective coatings in which the required surface composition can be achieved on demand, simply by adjusting the pH prior to deposition.

Double-network hydrogels improve pH-switchable adhesion

For environmentally-switchable adhesive systems to be reused repeatedly, the adhesive strength must not deteriorate after each adhesion cycle. An important criterion to achieve this goal is that the integrity of the interface must be retained after each adhesion cycle. Furthermore, in order to have practical benefits, reversing the adhesion must be a relatively rapid process. Here, a double-network hydrogel of poly(methacrylic acid) and poly[oligo(ethylene glycol)methyl ether methacrylate] is shown to undergo adhesive failure during pH-switchable adhesion with a grafted (brush) layer of polycationic poly[2-(diethyl amino)ethyl methacrylate], and can be reused at least seven times. The surfaces are attached at pH 6 and detached at pH 1. A single-network hydrogel of poly(methacrylic acid), also exhibits pH-switchable adhesion with poly[2-(diethyl amino)ethyl methacrylate] but cohesive failure leads to an accumulation of the hydrogel on the brush surface and the hydrogel can only be reused at different parts of that surface. Even without an environmental stimulus (i.e. attaching and detaching at pH 6), the double-network hydrogel can be used up to three times at the same point on the brush surface. The single-network hydrogel cannot be reused under such circumstances. Finally, the time taken for the reuse of the double-network hydrogel is relatively rapid, taking no more than an hour to reverse the adhesion.

Liquid marble containing degradable polyperoxides for adhesion force-changeable pressure-sensitive adhesives

Non-stick liquid marbles containing a sticky polyperoxide ​provide a strong stick and dismantlability depending on external stimuli.

Pressure-Sensitive Adhesives under the Influence of Relative Humidity: Inner Structure and Failure Mechanisms

Model pressure-sensitive adhesive (PSA) films of the statistical copolymer P(EHA-stat-20MMA), which comprises 80% ethylhexyl acrylate (EHA) and 20% methyl methacrylate (MMA), are studied. The PSA films are stored under different relative humidities from <2% to 96% for 24 h and subsequently investigated concerning the near-surface composition profile by measuring X-ray reflectivity (XRR) and tack performance. For both types of measurements, special custom-made sample environments are used, which ensure constant temperature and relative humidity during the XRR and tack measurements. Different failure mechanisms of the adhesive bond are found by adjusting the relative humidity. XRR measurements evidence enrichment layers in vicinity to and at the surface depending on the provided relative humidity during the postproduction treatment, which also influence the tack performance. This finding is supported by tack measurements using punches with different roughness.

Photochemically reversible liquefaction and solidification of multiazobenzene sugar-alcohol derivatives and application to reworkable adhesives

Multiazobenzene compounds, hexakis-O-[4-(phenylazo)phenoxyalkylcarboxyl]-D-mannitols and hexakis-O-[4-(4-hexylphenylazo)phenoxyalkylcarboxyl]-D-mannitols, exhibit photochemically reversible liquefaction and solidification at room temperature. Their photochemical and thermal phase transitions were investigated in detail through thermal analysis, absorption spectroscopy, and dynamic viscoelasticity measurements, and were compared with those of other sugar-alcohol derivatives. Tensile shear strength tests were performed to determine the adhesions of the compounds sandwiched between two glass slides to determine whether the compounds were suitable for application as adhesives. The adhesions were varied by alternately irradiating the compounds with ultraviolet and visible light to photoinduce phase transitions. The azobenzene hexyl tails, lengths of the methylene spacers, and differences in the sugar-alcohol structures affected the photoresponsive properties of the compounds.

Large-area patterning of the tackiness of a nanocomposite adhesive by sintering of nanoparticles under IR radiation

We present a simple technique to switch off the tack adhesion in selected areas of a colloidal nanocomposite adhesive. It is made from a blend of soft colloidal polymer particles and hard copolymer nanoparticles. In regions that are exposed to IR radiation, the nanoparticles sinter together to form a percolating skeleton, which hardens and stiffens the adhesive. The tack adhesion is lost locally. Masks can be made from silicone-coated disks, such as coins. Under the masks, adhesive island regions are defined with the surrounding regions being a nontacky coating. When optimizing the nanocomposite's adhesive properties, the addition of the hard nanoparticles raises the elastic modulus of the adhesive significantly, but adhesion is not lost because the yield point remains relatively low. During probe-tack testing, the soft polymer phases yield and enable fibrillation. After heating under IR radiation, the storage modulus increases by a factor of 5, and the yield point increases nearly by a factor of 6, such that yielding and fibrillation do not occur in the probe-tack testing. Hence, the adhesion is lost. Loading and unloading experiments indicate that a rigid skeleton is created when the nanoparticles sinter together, and it fractures under moderate strains. This patterning method is relatively simple and fast to execute. It is widely applicable to other blends of thermoplastic hard nanoparticles and larger soft particles.