Comprehensive structural, surface-chemical and electrochemical characterization of nickel-based metallic foams

Nickel-based catalysts for electrolytic decomposition of ammonia towards hydrogen production

Nickel is an attractive metal for electrochemical applications because it is abundant, cheap, chemically resilient, and catalytically active towards many reactions. Nickel-based materials (metallic nickel, its alloys, oxides, hydroxides, and composites) have been also considered as promising electrocatalysts for ammonia oxidation. The electrolysis of ammonia aqueous solution results in evolution of gaseous hydrogen and nitrogen. Up to date studies showed that metallic Ni and Ni (hydro)oxides are not catalytically active unless they are electrochemically converted to NiOOH at ~1.3 V vs. RHE. Then, dehydrogenation of NH3 begins with electron coupled proton transfer to NiOOH resulting in a would-be reversible reduction of the latter to Ni(OH)2. Unlike the water electrolysis process, in which solely oxygen is obtained at the anode, during ammonia electrooxidation apart from release of N2, many undesired oxygenated nitrogen moieties may also turn up. These products appear after at least partial dehydrogenation of ammonia. Studies on NiOOH activity have been conducted for systems containing various modifiers, e.g., Cu, Co, S, P, however, their particular role in catalytic activity has not yet been elucidated. Nowadays research is being conducted in the direction of increasing the activity, selectivity, and stability of NiOOH. In this review, the electroactivity of Ni is analyzed and discussed in accordance with its oxidation states along with the ammonia oxidation mechanism. The main research problems to be solved and challenges for the future industrial use of ammonia are presented.

Phytate-coordinated nickel foam with enriched NiOOH intermediates for 5-hydroxymethylfurfural electrooxidation

Manipulating the surface reconstruction of Ni-based catalysts to form NiOOH intermediates is crucial for electrooxidation. Herein, we report a phytate coordination-induced enrichment of NiOOH on phytate-coordinated Ni foam, which exhibited high catalytic performance for 5-hydroxymethylfurfural electro-oxidation. The HMF oxidation rate of 0.76 mmol h^-1 outperformed the majority of Ni-based catalysts.

Electrochemically Fabricated Surface-Mesostructured CuNi Bimetallic Catalysts for Hydrogen Production in Alkaline Media

Ni-based bimetallic films with 20 at.% and 45 at.% Cu and mesostructured surfaces were prepared by electrodeposition from an aqueous solution containing micelles of P123 triblock copolymer serving as a structure-directing agent. The pH value of the electrolytic solution had a key effect on both the resulting Cu/Ni ratio and the surface topology. The catalytic activity of the CuNi films toward hydrogen evolution reaction was investigated by cyclic voltammetry (CV) in 1 M KOH electrolyte at room temperature. The Cu45Ni55 film showed the highest activity (even higher than that of a non-mesostructured pure Ni film), which was attributed to the Ni content at the utmost surface, as demonstrated by CV studies, as well as the presence of a highly corrugated surface.

Structural Analysis of Nanoscale Network Materials Using Graph Theory

Many materials with remarkable properties are structured as percolating nanoscale networks (PNNs). The design of this rapidly expanding family of composites and nanoporous materials requires a unifying approach for their structural description. However, their complex aperiodic architectures are difficult to describe using traditional methods that are tailored for crystals. Another problem is the lack of computational tools that enable one to capture and enumerate the patterns of stochastically branching fibrils that are typical for these composites. Here, we describe a computational package, StructuralGT, to automatically produce a graph theoretical (GT) description of PNNs from various micrographs that addresses both challenges. Using nanoscale networks formed by aramid nanofibers as examples, we demonstrate rapid structural analysis of PNNs with 13 GT parameters. Unlike qualitative assessments of physical features employed previously, StructuralGT allows researchers to quantitatively describe the complex structural attributes of percolating networks enumerating the network's morphology, connectivity, and transfer patterns. The accurate conversion and analysis of micrographs was obtained for various levels of noise, contrast, focus, and magnification, while a graphical user interface provides accessibility. In perspective, the calculated GT parameters can be correlated to specific material properties of PNNs (e.g., ion transport, conductivity, stiffness) and utilized by machine learning tools for effectual materials design.

SO2 Resisting Pd-doped Pr1-x Cex MnO3 Perovskites for Efficient Denitration at Low Temperature

H₂ -SCR is served as the promising technology for the controlling of NO_x emission, and the Pd-based derivative catalyst exhibited high NO_x reduction performance. Effectively regulating the electronic configuration of the active component is favorable to the rational optimization of noble Pd. In this work, a series of Pr_1-x Ce_x Mn_1-y Pd_y O₃ @Ni were successfully synthesized and exhibited superior NO conversion efficiency at low temperatures. 92.7 % conversion efficiency was achieved at 200 °C over Pr_0.9 Ce_0.1 Mn_0.9 Pd_0.1 O₃ @Ni in the presence of 4 % O₂ with a GHSV of 32000 h^-1 . Meanwhile, the outstanding performance was obtained in the resistance to SO₂ (200 ppm) and H₂ O (8 %). Deduced from the results of XRD, Raman, XPS, and H₂ -TPR, the modification of d orbit states in palladium was confirmed originating from the incorporation in the B site of Pr_0.9 Ce_0.1 Mn_0.9 Pd_0.1 O₃ . The existence of higher valence (Pd³⁺ and Pd⁴⁺ ) than the bivalence in Pr_0.9 Ce_0.1 Mn_0.9 Pd_0.1 O₃ catalyst was evidenced by XPS analysis. Our research provides a new sight into the H₂ -SCR through the higher utilization of Pd.

Fabrication of Composite Material with Pd Nanoparticles and Graphene on Nickel Foam for Its Excellent Electrocatalytic Performance

Incorporation of precious metallic nanoparticles onto a carbon support material is used to obtain an electrocatalyst for ethanol oxidation. A composite material of spherical palladium nanoparticles (Pd NPs), reduced graphene oxide (rGO), and polydopamine (PDA) on three-dimensional nickel foam (NF) substrate (Pd/rGO/PDA@NF) has been synthesized for ethanol electrocatalysis. The Pd nanoparticles were obtained via reduction of precursor K2PdCl4 using ascorbic acid at 60 °C for 80 min. The rGO with large specific surface area was used in catalysts to provide large amounts of active sites for Pd NPs. Meanwhile, Pd NPs as an effective ingredient in catalyst exhibited excellent electrochemical activity of ethanol oxidation. Local surface plasmon resonance was carried out to determine the optimal concentration of precursor K2PdCl4 aqueous solution, and the absorbance peak of Pd NPs was found at about 340–370 nm by UV-visible spectroscopy. An enhanced property of the composite material Pd/rGO/PDA@NF was demonstrated to catalyze the ethanol oxidation reaction in alkaline electrolyte solution. A higher ratio of forward scan peak current intensity (If) to reverse scan peak current intensity (Ib) was 1.59, which demonstrated the significant anti-poison effect to carbonaceous intermediates of the Pd/rGO/PDA@NF. The value of If can maintain 90.6% after 400 cycles, indicating the higher cycling stability and better electrocatalytic performance toward ethanol oxidation.

Combining High Porosity with High Surface Area in Flexible Interconnected Nanowire Meshes for Hydrogen Generation and Beyond

Nanostructured metals with large surface area have a great potential for multiple device applications. Although various metal architectures based on metal nanoligaments and nanowires are well known, they typically show a tradeoff between mechanical robustness, high surface area, and high (macro)porosity, which, when combined, could significantly improve the performance of devices such as batteries, electrolyzers, or sensors. In this work, we rationally designed templated networks of interconnected metal nanowires, combining for the first time high porosity of metal foams, narrowly distributed macropores, and a very high surface area of nanoporous dealloyed metals. Thanks to their structural uniformity, the few-micron thick nanowire meshes are also remarkably flexible and durable. We show how the textural properties of the material can be precisely tuned to optimize the nanowire networks for applications in different devices. In an exemplary application in electrolytic production of hydrogen, thanks to its high surface area, a few-micron thick nanomesh outperformed a 300 times thicker nickel foam. Furthermore, thanks to its high porosity, the Pt-doped nanomesh surpassed a microporous Pt/C cloth, demonstrating benefits of the optimally designed nanowire structure for a simultaneous improvement and miniaturization of electrochemical devices. This work extends the potential of interconnected nanowires to multiple new research and industrial applications requiring highly porous and flexible conductive materials with a high surface-to-volume ratio.

In-situ electrochemical activation designed hybrid electrocatalysts for water electrolysis

Developing transition metal-based electrocatalysts with rich active sites for water electrolysis plays important roles in renewable energy fields. So far, some strategies including designing nanostructures, incorporating conductive support or foreign elements have been adopted to develop efficient electrocatalysts. Herein, we summarize recent progresses and propose in-situ electrochemical activation as a new pretreating technique for enhanced catalytic performances. The activation techniques mainly comprise facile electrochemical processes such as anodic oxidation, cathodic reduction, etching, lithium-assisted tuning and counter electrode electro-dissolution. During these electrochemical treatments, the catalyst surfaces are modified from bulk phase, which can tune local electronic structures, create more active species, enlarge surface area and thus improve the catalytic performances. Meanwhile, this technique can couple the atomic, electronic structures with electrocatalysis mechanisms for water splitting. Compared to traditional chemical treatment, the in-situ electrochemical activation techniques have superior advantages such as facile operation, mild environment, variable control, high efficiency and flexibility. This review may provide guidance for improving water electrolysis efficiencies and hold promising for application in many other energy-conversion fields such as supercapacitors, fuel cells and batteries.

Electrodegradation of Resorcinol on Pure and Catalyst-Modified Ni Foam Anodes, Studied under Alkaline and Neutral pH Conditions

This work reports on the kinetics of electrochemical degradation of the resorcinol molecule, examined on nickel foam-based electrodes in contact with 0.1 M NaOH and 0.5 M Na₂SO₄ supporting electrolytes. The electrooxidation of resorcinol was examined on as-received, as well as on Pd-modified, nickel foam catalyst materials, produced via spontaneous deposition of trace amounts of palladium element. Electrochemical (cyclic voltammetry and a.c. impedance) experiments were carried out by means of a three-compartment, pyrex glass electrochemical cell, whereas continuous resorcinol electrooxidation tests were conducted galvanostatically (or potentistatically) with a laboratory-size, single-cell electrolyzer unit. In addition, quantitative determination of resorcinol and its possible electrodegradation products was performed by means of instrumental HPLC: High-Performance Liquid Chromatography/MS: Mass Spectrometry methodology. Also, SEM (Scanning Electron Microscopy) and EDX (Energy Dispersive X-ray spectroscopy) techniques were employed for Ni foam (Pd-modified Ni foam) surface characterizations.

Vertically Aligned Niobium Nanowire Arrays for Fast-Charging Micro-Supercapacitors

Planar micro-supercapacitors are attractive for system on chip technologies and surface mount devices due to their large areal capacitance and energy/power density compared to the traditional oxide-based capacitors. In the present work, a novel material, niobium nanowires, in form of vertically aligned electrodes for application in high performance planar micro-supercapacitors is introduced. Specific capacitance of up to 1 kF m^-2 (100 mF cm^-2 ) with peak energy and power density of 2 kJ m^-2 (6.2 MJ m^-3 or 1.7 mWh cm^-3 ) and 150 kW m^-2 (480 MW m^-3 or 480 W cm^-3 ), respectively, is achieved. This remarkable power density, originating from the extremely low equivalent series resistance value of 0.27 Ω (2.49 µΩ m² or 24.9 mΩ cm² ) and large specific capacitance, is among the highest for planar micro-supercapacitors electrodes made of nanomaterials.

Hexagonal Arrays of Cylindrical Nickel Microstructures for Improved Oxygen Evolution Reaction

Fuel-cell systems are of interest for a wide range of applications, in part for their utility in power generation from nonfossil-fuel sources. However, the generation of these alternative fuels, through electrochemical means, is a relatively inefficient process due to gas passivation of the electrode surfaces. Uniform microstructured nickel surfaces were prepared by photolithographic techniques as a systematic approach to correlating surface morphologies to their performance in the electrochemically driven oxygen evolution reaction (OER) in alkaline media. Hexagonal arrays of microstructured Ni cylinders were prepared with features of proportional dimensions to the oxygen bubbles generated during the OER process. Recessed and pillared features were investigated relative to planar Ni electrodes for their influence on OER performance and, potentially, bubble release. The arrays of cylindrical recesses were found to exhibit an enhanced OER efficiency relative to planar nickel electrodes. These microstructured electrodes had twice the current density of the planar electrodes at an overpotential of 100 mV. The results of these studies have important implications to guide the preparation of more-efficient fuel generation by water electrolysis and related processes.

Physical and electrochemical area determination of electrodeposited Ni, Co, and NiCo thin films

The surface area of electrodeposited thin films of Ni, Co, and NiCo was evaluated using electrochemical double-layer capacitance, electrochemical area measurements using the [Ru(NH[Formula: see text])[Formula: see text]][Formula: see text]/[Ru(NH[Formula: see text])[Formula: see text]][Formula: see text] redox couple, and topographic atomic force microscopy (AFM) imaging. These three methods were compared to each other for each composition separately and for the entire set of samples regardless of composition. Double-layer capacitance measurements were found to be positively correlated to the roughness factors determined by AFM topography. Electrochemical area measurements were found to be less correlated with measured roughness factors as well as applicable only to two of the three compositions studied. The results indicate that in situ double-layer capacitance measurements are a practical, versatile technique for estimating the accessible surface area of a metal sample.

High-Performance Supercapacitors from Niobium Nanowire Yarns

The large-ion-accessible surface area of carbon nanotubes (CNTs) and graphene sheets formed as yarns, forests, and films enables miniature high-performance supercapacitors with power densities exceeding those of electrolytics while achieving energy densities equaling those of batteries. Capacitance and energy density can be enhanced by depositing highly pseudocapacitive materials such as conductive polymers on them. Yarns formed from carbon nanotubes are proposed for use in wearable supercapacitors. In this work, we show that high power, energy density, and capacitance in yarn form are not unique to carbon materials, and we introduce niobium nanowires as an alternative. These yarns show higher capacitance and energy per volume and are stronger and 100 times more conductive than similarly spun carbon multiwalled nanotube (MWNT) and graphene yarns. The long niobium nanowires, formed by repeated extrusion and drawing, achieve device volumetric peak power and energy densities of 55 MW·m(-3) (55 W·cm(-3)) and 25 MJ·m(-3) (7 mWh·cm(-3)), 2 and 5 times higher than that for state-of-the-art CNT yarns, respectively. The capacitance per volume of Nb nanowire yarn is lower than the 158 MF·m(-3) (158 F·cm(-3)) reported for carbon-based materials such as reduced graphene oxide (RGO) and CNT wet-spun yarns, but the peak power and energy densities are 200 and 2 times higher, respectively. Achieving high power in long yarns is made possible by the high conductivity of the metal, and achievement of high energy density is possible thanks to the high internal surface area. No additional metal backing is needed, unlike for CNT yarns and supercapacitors in general, saving substantial space. As the yarn is infiltrated with pseudocapacitive materials such as poly(3,4-ethylenedioxythiophene) (PEDOT), the energy density is further increased to 10 MJ·m(-3) (2.8 mWh·cm(-3)). Similar to CNT yarns, niobium nanowire yarns are highly flexible and show potential for weaving into textiles and use in wearable devices.

Electrochemical capacitance of Ni-doped metal organic framework and reduced graphene oxide composites: more than the sum of its parts

Composites of a Ni-doped metal organic framework (MOF) with reduced graphene oxide (rGO) are synthesized in bulk (gram scale) quantities. The composites are composed of rGO sheets, which avoid restacking from the physical presence of MOF crystals. At larger concentration of rGO, the MOF crystals are distributed on the overlapping and continuous rGO sheets. Ni in Ni-doped MOF is found to engage in a two-electron, reversible, efficient, redox reaction shuttling between Ni and Ni(OH)2 in aqueous potassium hydroxide (KOH) electrolyte. The reaction is rather unique as Ni-based supercapacitors use a one-electron transfer Faradaic redox reaction between Ni(OH)2 and NiO(OH). Employing electrochemical impedance spectroscopy, we determined the charge transfer resistance to be 184 mΩ for MOF, 74 mΩ for a Ni-doped MOF and 6 mΩ for a rGO-Ni-doped MOF composite, but these modifications do not affect the mass transfer resistance. This novel redox reaction in conjunction with the lowered charge transfer resistance from the introduction of rGO underpins the synergy that dramatically increases the capacitance to 758 F/g in the rGO-Ni-doped MOF composite, when the parent MOF could store only 100 F/g and a physical composite of rGO and Ni-doped MOF could algebraically achieve about 240 F/g. A generic approach of doping MOFs with a redox active metal and forming a composite with rGO transforms an electro-inactive MOF to high capacity energy storage material with energy density of 37.8 Wh/kg at a power density of 227 W/kg. These results can promote the development of high-performance energy storage materials from the wide family of MOFs available.

Electrochemically active nickel foams as support materials for nanoscopic platinum electrocatalysts

Platinum is deposited on open-cell nickel foam in low loading amounts via chemical reduction of Pt cations (specifically, Pt(2+) or Pt(4+)) originating from aqueous Pt salt solutions. The resulting Pt-modified nickel foams (Pt/Ni foams) are characterized using complementary electrochemical and materials analysis techniques. These include electron microscopy to examine the morphology of the deposited material, cyclic voltammetry to evaluate the electrochemical surface area of the deposited Pt, and inductively coupled plasma optical emission spectrometry to determine the mass of deposited Pt on the Ni foam substrate. The effect of potential cycling in alkaline media on the electrochemical behavior of the material and the stability of Pt deposit is studied. In the second part of this paper, the Pt/Ni foams are applied as electrode materials for hydrogen evolution, hydrogen reduction, oxygen reduction, and oxygen evolution reactions in an aqueous alkaline electrolyte. The electrocatalytic activity of the electrodes toward these processes is evaluated using linear sweep voltammetry curves and Tafel plots. The results of these studies demonstrate that nickel foams are acceptable support materials for nanoscopic Pt electrocatalysts and that the resulting Pt/Ni foams are excellent electrocatalysts for the hydrogen evolution reaction. An unmodified Ni foam is shown to be a highly active electrode for the oxygen evolution reaction.