Structural Study of Poly(l-lactic acid) Spherulites

Hybrid interpenetrating network of polyester coronary stent with tunable biodegradation and mechanical properties

Poly(l-lactide) (PLLA) is an important candidate raw material of the next-generation biodegradable stent for percutaneous coronary intervention, yet how to make a polyester stent with sufficient mechanical strength and relatively fast biodegradation gets to be a dilemma. Herein, we put forward a hybrid interpenetrating network (H-IPN) strategy to resolve this dilemma. As such, we synthesize a multi-functional biodegradable macromer of star-like poly(d,l-lactide-co-ɛ-caprolactone) with six acrylate end groups, and photoinitiate it, after mixing with linear PLLA homopolymer, to trigger the free radical polymerization. The resultant crosslinked polymer blend is different from the classic semi-interpenetrating network, and partial chemical crosslinking occurs between the linear polymer and the macromer network. Combined with the tube blow molding and the postprocessing laser cutting, we fabricate a semi-crosslinked-polyester biodegradable coronary stent composed of H-IPN, which includes a physical network of polyester spherulites and a chemical crosslinking network of copolyester macromers and a part of homopolymers. Compared with the currently main-stream PLLA stent in research, this H-IPN stent realizes a higher and more appropriate biodegradation rate while maintaining sufficient radial strength. A series of polymer chemistry, polymer physics, polymer processing, and in vitro and in vivo biological assessments of medical devices have been made to examine the H-IPN material. The interventional implanting of the H-IPN stent into aorta abdominalis of rabbits and the follow-ups to 12 months have confirmed the safety and effectiveness.

A new class of nucleating agents for poly(L-lactic acid): Environmentally-friendly metal salts with biomass-derived ligands and advanced nucleation ability

Adding nucleating agents has been a successful strategy to boost the heat resistance of poly(L-lactic acid) (PLLA) by increasing the crystallinity. In this study, a new series of bio-based complexes as nucleating agents for PLLA, including twelve combinations of three eco-friendly metal ions (Zn, Mg, Ca) and four biomass-derived α-hydroxy acids, were successfully synthesized to respectively investigate the effects of metal ions as well as ligands on nucleation capacity of complexes. By investigating the non-isothermal and isothermal crystallization at 135 °C of PLLA with 0.3 wt% loading of complexes, both zinc and magnesium salts of L-mandelic acid showed excellent nucleation capacities. And magnesium L-mandelate performed better, raising the crystallinity of PLLA to 44.4 % as well as minimizing its crystallization half-time from 73 min to 2.7 min. The growth and denser distribution of PLLA spherulites on the salt surface were also observed by POM, reflecting epitaxial nucleation as the possible mechanism. A novel inspiration, utilizing VESTA software to simulate the crystal structure of zinc L-mandelate (Zn(L-MA)₂), was proposed to determine the nucleation mechanism. Also, using polyethylene terephthalate (PET) as a test protocol, the rationality of the model could be approved by checking the fitness of nucleating prediction and experiment results.

Band Spacing in Poly(3-hydroxybutyrate) and Its Blends with Poly(propylene carbonate): Dependence on Thermal Processing

The band spherulites grown in neat poly(3-hydroxybutyrate) (PHB) and its blends with poly(propylene carbonate) (PPC) were observed by polarized optical microscopy. For the spherulites in neat PHB, it is evident that the band spacing increases first and then decreases with melting time. As the melting time is within 7 min, the band spacing increases continuously, which should be attributed to increasing mobility of polymer chains or decreasing viscosity of the melt. When the melting time is prolonged, evident thermal degradation of PHB occurs and results in a great deal of noncrystalline fractions, which is similar with addition of miscible amorphous polymers in the melt, and the band spacing decreases accordingly. The thermal degradation of PHB cannot, however, be detected by a thermogravimetric analyzer because of less volatile productions. An evident decrease of molecular weight can be measured by gel permeation chromatography, indicating occurrence of serious degradation. The decrease of crystallization and melting temperature revealed by differential scanning calorimetry (DSC) also prove the thermal degradation. For spherulites in PHB/PPC blends, however, the variation of band spacing differs from that in neat PHB. The band spacing increases continuously when melting time is within 15 min. The crystallization and melting behaviors are not influenced greatly by prolonging melting time in PHB/PPC blends. The variations of M_w for PHB/PPC are slighter than those of the neat PHB and PPC upon heating at 190 °C. Combined with the corresponding DSC results, it is conjectured that blending may prohibit the degradation of PHB to some extent. An intermolecular interaction can be detected between PHB and PPC via Fouriertransform infrared spectra and should help to avoid degradation of PHB to a certain degree. The present results may help widen the applications of PHB and shed some light on understanding the formation mechanism of the band for aliphatic polyester polymers.

Analysis of molecular orientation in polymeric spherulite using polarized micro attenuated total reflection Fourier transform infrared (ATR-FTIR) spectroscopic imaging

Micro ATR-FTIR spectroscopic imaging enables the visualization of two-dimensional chemical distribution at a higher spatial resolution than macro-transmission FTIR imaging approach. In this study, micro ATR-FTIR imaging was applied for analysis of a specific morphology in a spherulite of poly(3-hydroxybutyrate) (PHB). The PHB spherulites crystallized at an isothermal condition, showed the fine band structure due to the twisting lamellar crystals during the spherulite growth under the polarized optical microscope (POM). In addition, the band structure observed in the PHB spherulite was the double band pattern in which the higher and lower birefringence banded areas alternatively appear due to the three-dimensional orientation of crystallographic axes and the biaxial refractive index ellipsoid of PHB crystalline structure. Micro ATR-FTIR spectroscopic imaging was employed for detecting the double band structure in the PHB spherulite. However, the obtained spectral images did not indicate any band structures. To detect the difference of molecular orientation among the double band structures, the micro ATR-FTIR imaging was performed with a linear polarizer at four different angles. The mean values of absorbance in each measured area changed depending on the polarizer angle. The in-plane molecular orientation to the tangential direction of spherulite, caused by the dependence of the average absorbance on the polarizer angles, was determined by the position of measured area in the spherulite and the linear dicroism of each of the spectral band used. To visualize the small difference of molecular orientation in the double band structure, micro ATR-FTIR images of the dichroic differences at three spectral bands were calculated from two different sets of polarizer angles. The micro ATR-FTIR images representing the dichroic differences displayed their corresponding distributions among three spectral bands. The complementary distributions of the dichroic difference were caused by the crystallographic orientation of b- and c-axes and were successfully visualized to reveal the pattern with the features less than 10 μm in size. The results achieved in this study were due to two advantages of the polarized micro ATR-FTIR imaging: the high spatial resolution of micro ATR-FTIR imaging technique, and the high sensitivity of polarization measurements. Thus, this work demonstrates the power of this spectroscopic approach for such analytical investigation.

Three-dimensional interior analyses on periodically banded spherulites of poly(dodecamethylene terephthalate)

Polarized optical, atomic force, and scanning electron microscopy images showing the correlations of three-dimensional crystal arrangements with optical properties exhibited by poly(dodecamethylene terephthalate).

Organization of Twisting Lamellar Crystals in Birefringent Banded Polymer Spherulites: A Mini-Review

In this mini-review, we summarize the evidences of lamellar twisting in the birefringent banded polymer spherulites demonstrated by various characterization techniques, such as polarized optical microscopy, real-time atomic force microscopy, micro-focus wide angle X-ray diffraction, etc. The real-time observation of lamellar growth under atomic force microscopy unveiled the fine details of lamellar twisting and branching in the banded spherulites of poly(R-3-hydroxybutyrate-co-17 mol% R-3-hydroxyhexanoate). Organization of the twisting lamellar crystals in the banded spherulites was revealed as well. The lamellar crystals change the orientation via twisting rather than the macro screw dislocations. In fact, macro screw dislocation provides the mechanism of synchronous twisting of neighboring lamellar crystals. The driving force of lamellar twisting is attributed to the anisotropic and unbalanced surface stresses. Besides molecular chirality, variation of the growth axis and the chemical groups on lamellar surface can change the distribution of the surface stresses, and thus may invert the handedness of lamellar twisting. Thus, based on both experimental results and physical reasoning, the relation between crystal chirality and chemical molecular structures has been suggested, via the bridge of the distribution of surface stresses. The factors affecting band spacing are briefly discussed. Some remaining questions and the perspective of the topic are highlighted.

Insight into the role of bound water of a nucleating agent in polymer nucleation: a comparative study of anhydrous and monohydrated orotic acid on crystallization of poly(l-lactic acid)

The bound water of orotic acid and its dehydration transition play a negative role in nucleation effects on PLLA crystallization.

Cracks in Polymer Spherulites: Phenomenological Mechanisms in Correlation with Ring Bands

This article reviews possible mechanisms of various crack forms and their likely correlations with interior crystal lamellae and discontinuous interfaces in spherulites. Complex yet periodically repetitive patterns of cracks in spherulites are beyond attributions via differences in thermal expansion coefficients, which would cause random and irregular cracks in the contract direction only. Cracks in brittle polymers such as poly(l-lactic acid) (PLLA), or poly(4-hydroxyl butyrate) (PHB), or more ductile polymers such as poly(trimethylene terephthalate) (PTT) are examined and illustrated, although for focus and demonstration, more discussions are spent on PLLA. The cracks can take many shapes that bear extremely striking similarity to the ring-band or lamellar patterns in the same spherulites. Crack patterns may differ significantly between the ring-banded and ringless spherulites, suggesting that the cracks may be partially shaped and governed by interfaces of lamellae and how the lamellar crystals assemble themselves in spherulites. Similarly, with some exceptions, most of the cracks patterns in PHB or PTT are also highly guided by the lamellar assembly in either ring-banded spherulites or ringless spherulites. Some exceptions of cracks in spherulites deviating from the apparent crystal birefringence patterns do exist; nevertheless, discontinuous interfaces in the initial lamellae neat the nuclei center might be hidden by top crystal over-layers of the spherulites, which might govern crack propagation.

Growth actuated bending and twisting of single crystals

Crystals of a variety of substances including elements, minerals, simple salts, organic molecular crystals, and high polymers forgo long-range translational order by twisting and bending as they grow. These deviations have been observed in crystals ranging in size from nanometers to centimeters. How and why so many materials choose dramatic non-crystallographic distortions is analyzed, with an emphasis on crystal chemistries that give rise to stresses operating either on surfaces of crystallites or within the bulk.

On the circular birefringence of polycrystalline polymers: polylactide

The circular birefringence of polycrystalline polymers is invariably obscured by strong linear birefringence. To parse the two mechanisms of light retardation, polycrystalline spherulites of polylactide enantiomers were analyzed by Mueller matrix microscopy. Polymer films are barely optically active in normal incidence, but if illuminated obliquely they become strongly optically active. Opposite hemispheres have oppositely signed circular birefringence. The sign is independent of the enantiomer but dependent on the sense of the sample's tilt. These observations are consistent with light path inhomogeneities resulting from stacked, mis-oriented lamellae. Chiroptical commonalities based on symmetry arguments are discussed among polylactide, a single oriented water molecule, and microfabricated metamaterial arrays, as well as the first physical model of optical activity, Reusch's pile of mica plates. The latter model provides the best explanation of the circular birefringence of polylactide spherulites. The only data on the optical rotation of crystalline polymers to date come from ostensible single crystals of polylactide. The enormous, anisotropic optical rotations observed previously are in quantitative agreement with misoriented lamellae observed here. Limitations of parsing circularly birefringent systems into those showing 'natural optical activity' and those others, somehow 'unnatural', are discussed.

Bernauer's bands

Ferdinand Bernauer proposed in his monograph, "Gedrillte" Kristalle (1929), that a great number of simple, crystalline substances grow from solution or from the melt as polycrystalline spherulites with helically twisting radii that give rise to distinct bull's-eye patterns of concentric optical bands between crossed polarizers. The idea that many common molecular crystals can be induced to grow as mesoscale helices is a remarkable proposition poorly grounded in theories of polycrystalline pattern formation. Recent reinvestigation of one of the systems Bernauer described revealed that rhythmic precipitation in the absence of helical twisting accounted for modulated optical properties [Gunn, E. et al. J. Am. Chem. Soc. 2006, 128, 14234-14235]. Herein, the Bernauer hypothesis is re-examined in detail for three substances described in "Gedrillte" Kristalle, potassium dichromate, hippuric acid, and tetraphenyl lead, using contemporary methods of analysis not available to Bernauer, including micro-focus X-ray diffraction, electron microscopy, and Mueller matrix imaging polarimetry. Potassium dichromate is shown to fall in the class of rhythmic precipitates of undistorted crystallites, while hippuric acid spherulites are well described as helical fibrils. Tetraphenyl lead spherulites grow by twisting and rhythmic precipitation. The behavior of tetraphenyl lead is likely typical of many substances in "Gedrillte" Kristalle. Rhythmic precipitation and helical twisting often coexist, complicating optical analyses and presenting Bernauer with difficulties in the characterization and classification of the objects of his interest.

Evaluation of Homogeneity of Binary Blends of Poly(3-hydroxybutyrate) and Poly(L-lactic acid) Studied by Near Infrared Chemical Imaging (NIRCI)

The homogeneity of blends of poly((R)-3-hydroxybutyrate) (PHB) and poly(L-lactic acid) (PLLA) was evaluated by the near infrared chemical imaging (NIRCI) technique. NIRCI can nondestructively investigate a sample over a wide field of view within a few minutes to acquire a large number of spatially resolved NIR spectral data. NIRCI may be combined with multivariate analysis not only for qualitative analysis but also for statistically based quantitative analysis. The score images derived from the partial least squares regression (PLSR) analysis directly show that PHB/PLLA blends are highly homogeneous. The standard deviations (STD) of the histograms, indicating the distribution of the score values, show small values for the blends. These results qualitatively and quantitatively show the high level of homogeneity of PHB/PLLA blends. The predictions of the spatially averaged concentrations of the blend components obtained from PLSR results show values similar to the actual contents for the blends. The small errors of the predictions are also explained by STD values.

Environmental Degradation of Polyester Blends Containing Atactic Poly(3-hydroxybutyrate). Biodegradation in Soil and Ecotoxicological Impact

The degradation of poly[(R,S)-3-hydroxybutyrate], a-PHB, binary blends with natural PHB (n-PHB) and poly(L-lactic acid), PLLA, respectively, has been investigated in soil. In such a natural environment, a-PHB blend component was found to biodegrade. The degradation of a-PHB-containing blends proceeded faster than that of respective plain n-PHB and PLLA. The molecular weight decrease of the n-PHB component was higher, while the same rate of bioerosion of both components was observed for the a-PHB/n-PHB binary blend. For the a-PHB blend with PLLA, the weight loss was accompanied by blend composition changes and the decrease of a-PHB content. However, the PLLA molecular weight decrease was lower in the blend in comparison with the plain PLLA sample. The increase of the number of microorganisms particularly observed for the soil where binary blends were incubated indicates that microbial degradation of a-PHB takes place. The terrestrial plant growth test (cress and barley) demonstrates no environmental toxicity of the materials studied.