Improved Low-Temperature CO Oxidation Performance of Pd Supported on La-Stabilized Alumina

Advances in morphology-controlled alumina and its supported Pd catalysts: synthesis and applications

Alumina materials, as one of the cornerstones of the modern chemical industry, possess physical and chemical properties that include excellent mechanical strength and structure stability, which also make them highly suitable as catalyst supports. Alumina-supported Pd-based catalysts with the advantages of exceptional catalytic performance, flexible regulated surface metal/acid sites, and good regeneration ability have been widely used in many traditional chemical industry fields and have also shown great application prospects in emerging fields. This review aims to provide an overview of the recent advances in alumina and its supported Pd-based catalysts. Specifically, the synthesis strategies, morphology transformation mechanisms, and structural properties of alumina with various morphologies are comprehensively summarized and discussed in-depth. Then, the preparation approaches of Pd/Al2O3 catalysts (impregnation, precipitation, and other emerging methods), as well as the metal-support interactions (MSIs), are revisited. Moreover, Some promising applications have been chosen as representative reactions in fine chemicals, environmental purification, and sustainable development fields to highlight the universal functionality of the alumina-supported Pd-based catalysts. The role of the Pd species, alumina support, promoters, and metal-support interactions in the enhancement of catalytic performance are also discussed. Finally, some challenges and upcoming opportunities in the academic and industrial application of the alumina and its supported Pd-based are presented and put forward.

Zn Modification of Pd/TiO2/Ti Catalyst for CO Oxidation

The main goal of this study was to modify the activity of Pd/TiO₂/Ti catalyst in the reaction of CO oxidation by the addition of Zn. Plasma electrolytic oxidation (PEO) of Ti wire was conducted to produce a uniform porous layer of TiO₂. A mixture of Pd and Zn was then introduced by means of adsorption. After reduction treatment, the activity of the samples was examined by oxidation of 5% CO in a temperature range from 80-350 °C. Model catalysts with sufficient amounts of the metals for physico-chemical investigation were prepared to further investigate the reaction between Pd and Zn during CO oxidation. The structures and compositions of the samples were investigated using scanning electron microscopy with energy dispersive spectroscopy (SEM-EDS), time-of-flight secondary ion mass spectrometry (TOF-SIMS), inductively coupled plasma mass spectrometry (ICP-MS), Fourier transform infrared (FTIR), and X-ray diffraction (XRD). Modification of Pd/TiO₂/Ti catalyst by Zn with a Pd:Zn atomic ratio of 2:1 decreased the temperature of complete CO oxidation from 220 °C for Pd/TiO₂/Ti to 180 °C for Pd-Zn/TiO₂/Ti. The temperature of 50% CO conversion on Pd-Zn(2:1)/TiO₂/Ti was around 55 °C lower than in the reaction on monometallic Pd catalyst. The addition of Zn to the Pd catalyst lowered the binding energy of CO on the surface and improved the dissociative adsorption of oxygen, facilitating the oxidation of CO. FTIR showed that the bridging form of adsorbed CO is preferred on bimetallic systems. Analysis of the surface compositions of the samples (SEM-EDS, TOF-SIMS) showed higher amounts of oxygen on the bimetallic systems.

Highly Active and Stable Palladium Catalysts on Novel Ceria-Alumina Supports for Efficient Oxidation of Carbon Monoxide and Hydrocarbons

Precious metal catalysts with superior low-temperature activity and excellent thermal stability are highly needed in environmental catalysis field. In this work, a novel two-step incipient wetness impregnation (T-IWI) method was developed for the fabrication of a unique and highly stable CeO₂/Al₂O₃ support (CA-T). Pd anchored on CA-T exhibited a much higher low-temperature catalytic activity and superior thermal stability in carbon monoxide (CO) and hydrocarbon (HC) oxidations, compared to Pd anchored on conventional CeO₂/Al₂O₃ (CA), which was prepared by a one-step IWI method. After aging treatment at 800 °C, the CO oxidation rate on Pd/CA-T (1.69 mmol/(g_Pd s)) at 120 °C was 4.1 and 84.5 times of those on Pd/CA (0.41 mmol/(g_Pd s)) and Pd/Al₂O₃ (0.02 mmol/(g_Pd s)), respectively. It was revealed that the CA-T support with well-controlled small CeO₂ particles (ca. 12 nm) possessed abundant defects for Pd anchoring, which created rich Pd-CeO₂ interfaces with strengthened interaction between Pd and CeO₂ where oxygen could be efficiently activated. This resulted in the significantly improved oxidation activity and thermal stability of Pd/CA-T catalysts. The T-IWI method developed herein can be applied as a universal approach to prepare highly stable metal oxide-alumina-based supports, which have broad application in environmental catalyst design, especially for automobile exhaust aftertreatment.

Catalytic oxidation of CO on noble metal-based catalysts

Carbon monoxide (CO) catalytic oxidation has gained increasing interest in recent years due to its application prospects. The noble metal catalysts commonly exhibit outstanding CO catalytic oxidation activity. Therefore, this article reviewed the recent research on the application of noble metal catalysts in the catalytic oxidation of CO. The effects of catalyst support, dopant, and physicochemical properties on the catalytic activity for CO oxidation are summarized. The influence of the presence of water vapor and sulfur dioxide in the reaction atmosphere on the catalytic activity in CO oxidation is emphatically discussed. Moreover, this paper discussed several reaction mechanisms of CO catalytic oxidation on noble metal catalysts. Finally, the challenges of removing CO by catalytic oxidation in practical industrial flue gas are proposed.

Effective Strategies, Mechanisms, and Photocatalytic Efficiency of Semiconductor Nanomaterials Incorporating rGO for Environmental Contaminant Degradation

The water pollution problems severely affect the natural water resources due to the large disposal of dyes, heavy metals, antibiotics, and pesticides. Advanced oxidation processes (AOP) have been developed using semiconductor nanomaterials as photocatalysts for water treatment as an essential strategy to minimize environmental pollution. Significant research efforts have been dedicated over the past few years to enhancing the photocatalytic efficiencies of semiconductor nanomaterials. Graphene-based composites created by integrating reduced graphene oxide (rGO) into various semiconductor nanomaterials enable the unique characteristics of graphene, such as the extended range of light absorption, the separation of charges, and the high capacity of adsorption of pollutants. Therefore, rGO-based composites improve the overall visible-light photocatalytic efficiency and lead to a new pathway for high-performance photocatalysts’ potential applications. This brief review illustrates the strategies of combining rGO with various semiconductor nanomaterials and focuses primarily on modification and efficiency towards environmental contaminants.

Example on the Use of Operando Spectroscopy for Developing Mechanistic Insights into Industrial Catalysts and Catalytic Processes

In this contribution, we present an industrial example on how tailored operando spectroscopic methodologies provide the insights needed for the development of new catalytic technologies and support their global utilization. We describe the use of operando spectroscopic methods to investigate how the CO oxidation performance of catalysts is impacted by NOx, H2, temperature, and moisture, as well as the catalyst support. This operando spectroscopic analysis provides mechanistic insights into the current diesel oxidation catalyst (DOC) system and shines light on the material and process development efforts on future DOC catalysts for low-temperature emission control to meet the new regulations. This investigation has shown that at cold-start temperatures, the nitrate growth can occupy the precious metal–alumina support interfacial sites that are critical for O2 dissociation and/or oxygen transfer and hinder CO conversion. Introduction of hydrogen on the catalyst surface can inhibit the nitrate growth, which in turn keeps these critical interfacial sites open.

Significantly enhanced CO oxidation activity induced by a change in the CO adsorption site on Pd nanoparticles covered with metal–organic frameworks

We report the significantly enhanced CO oxidation activity of Pd nanoparticles covered with UiO-66.

A redox interaction-engaged strategy for multicomponent nanomaterials

The review article focuses on the redox interaction-engaged strategy that offers a powerful way to construct multicomponent nanomaterials with precisely-controlled size, shape, composition and hybridization of nanostructures.

Stabilizing Optimal Crystalline Facet of Cobalt Catalysts for Fischer-Tropsch Synthesis

Developing efficient catalysts with a stable optimal crystalline facet is highly promising yet challenging for the Fischer-Tropsch synthesis (FTS). Here, we demonstrate a coating strategy to fabricate a stable optimal cobalt-facet catalyst. The catalyst (Co@C-SiO₂) is composed of a single crystalline core, a wrapped carbon layer, and an amorphous silica shell. The moderate metal-support interaction endowed by carbon, combining the confined effect of the silica shell, protects and maintains the single-crystal structure and optimal crystalline facet of the core, that is, Co(10-11). Due to the unique core-shell nanostructure and optimal cobalt facets, our Co@C-SiO₂ catalyst shows a remarkable low methane selectivity (5.3%), high activity (TOF = 4.0 × 10^-2 s^-1), C₅₊ selectivity (88.9%), and more importantly, excellent stability (TOS = 168 h) in FTS.

Understanding the Impact of Defects on Catalytic CO Oxidation of LaFeO3-Supported Rh, Pd, and Pt Single-Atom Catalysts

Understanding the intrinsic catalytic properties of perovskite materials can accelerate the development of highly active and abundant complex oxide catalysts. Here, we performed a first-principles density functional theory study combined with a microkinetics analysis to comprehensively investigate the influence of defects on catalytic CO oxidation of LaFeO₃ catalysts containing single atoms of Rh, Pd, and Pt. La defects and subsurface O vacancies considerably affect the local electronic structure of these single atoms adsorbed at the surface or replacing Fe in the surface of the perovskite. As a consequence, not only the stability of the introduced single atoms is enhanced but also the CO and O₂ adsorption energies are modified. This also affects the barriers for CO oxidation. Uniquely, we find that the presence of La defects results in a much higher CO oxidation rate for the doped perovskite surface. A linear correlation between the activation barrier for CO oxidation and the surface O vacancy formation energy for these models is identified. Additionally, the presence of subsurface O vacancies only slightly promotes CO oxidation on the LaFeO₃ surface with an adsorbed Rh atom. Our findings suggest that the introduction of La defects in LaFeO₃-based environmental catalysts could be a promising strategy toward improved oxidation performance. The insights revealed herein guide the design of the perovskite-based three-way catalyst through compositional variation.

Confined small-sized cobalt catalysts stimulate carbon-chain growth reversely by modifying ASF law of Fischer-Tropsch synthesis

Fischer–Tropsch synthesis (FTS) is a promising technology to convert syngas derived from non-petroleum-based resources to valuable chemicals or fuels. Selectively producing target products will bring great economic benefits, but unfortunately it is theoretically limited by Anderson–Schulz–Flory (ASF) law. Herein, we synthesize size-uniformed cobalt nanocrystals embedded into mesoporous SiO₂ supports, which is likely the structure of water-melon seeds inside pulps. We successfully tune the selectivity of products from diesel-range hydrocarbons (66.2%) to gasoline-range hydrocarbons (62.4%) by controlling the crystallite sizes of confined cobalt from 7.2 to 11.4 nm, and modify the ASF law. Generally, larger Co crystallites increase carbon-chain growth, producing heavier hydrocarbons. But here, we interestingly observe a reverse phenomenon: the uniformly small-sized cobalt crystallites can strongly adsorb active C* species, and the confined structure will inhibit aggregation of cobalt crystallites and escape of reaction intermediates in FTS, inducing the higher selectivity towards heavier hydrocarbons.

Fischer–Tropsch synthesis (FTS) is theoretically limited by Anderson–Schulz–Flory (ASF) law. Here, the authors successfully tune the selectivity of products from diesel-range hydrocarbons to gasoline-range hydrocarbons in FTS by controlling the crystallite sizes of confined cobalt, and modify the ASF law.

Room temperature carbon monoxide oxidation based on two-dimensional gold-loaded mesoporous iron oxide nanoflakes

In this work, we fabricate a highly effective catalyst for carbon monoxide oxidation based on gold-loaded mesoporous maghemite nanoflakes which exhibit nearly 100% CO conversion and a very high specific activity of 8.41 molCO gAu-1 h-1 at room temperature. Such excellent catalytic activity is promoted by the synergistic cooperation of their high surface area, large pore volume, and mesoporous structure.

Catalytic Palladium Film Deposited by Scalable Low-Temperature Aqueous Combustion

This article describes a novel method for depositing a dense, high quality palladium thin film via a one-step aqueous combustion process which can be easily scaled up. Film deposition of Pd from aqueous solutions by conventional chemical or electrochemical methods is inhibited by hydrogen embrittlement, thus resulting in a brittle palladium film. The method outlined in this work allows a direct aqueous solution deposition of a mirror-bright, durable Pd film on substrates including glass and glassy carbon. This simple procedure has many advantages including a very high deposition rate (>10 cm² min^-1) and a relatively low deposition temperature (250 °C), which makes it suitable for large-scale industrial applications. Although preparation of various high-quality oxide films has been successfully accomplished via solution combustion synthesis (SCS) before, this article presents the first report on direct SCS production of a metallic film. The mechanism of Pd film formation is discussed with the identification of a complex formed between palladium nitrate and glycine at low temperature. The catalytic properties and stability of films are successfully tested in alcohol electrooxidation and electrochemical oxygen reduction reaction. It was observed that combustion deposited Pd film on a glassy carbon electrode showed excellent catalytic activity in ethanol oxidation without using any binder or additive. We also report for the first time the concept of a reusable "catalytic flask" as illustrated by the Suzuki-Miyaura cross-coupling reaction. The Pd film uniformly covers the inner walls of the flask and eliminates the catalyst separation step. We believe the innovative concept of a reusable catalytic flask is very promising and has the required features to become a commercial product in the future.

Multicomponent (Ce, Cu, Ni) oxides with cage and core-shell structures: tunable fabrication and enhanced CO oxidation activity

Solvothermal synthesis of Cu2O cubes from Cu(OAc)2 in ethanol provided templates for tunable formation of novel multicomponent composites: hollow CeO2-Cu2O (), core-shell NiO@Cu2O () and hollow CeO2-NiO-Cu2O (). Composites catalyze the oxidation of CO at a lower temperature than the parent Cu2O cubes.

Porous hollow manganites with robust composite shells for oxidation of CO at low temperature

Hollow-type manganite-coated silica microspheres were synthesized via the thermal hydrolysis of urea. The Mn₂O₃/SiO₂_3T microspheres with robust shells exhibit best catalytic performance for CO oxidation even at temperatures below 200 °C.

A highly-efficient La–MnOx catalyst for propane combustion: the promotional role of La and the effect of the preparation method

The La_0.4–MnO_x catalyst prepared by using the co-precipitation method exhibited excellent activity and thermal stability for propane deep oxidation.

High surface area La2Sn2O7 pyrochlore as a novel, active and stable support for Pd for CO oxidation

A mesoporous La₂Sn₂O₇-HT pyrochlore with an unusually high surface area was successfully synthesized with a simple hydrothermal method at 200 °C. Due to its high surface area and the presence of more active oxygen species, Pd supported on this mesoporous La₂Sn₂O₇-HT shows remarkable CO oxidation activity.

Perspective on CO oxidation over Pd-based catalysts

CO oxidation is one of the most extensively investigated reactions in the field of heterogeneous catalysis because of its importance in both environmental protection and fundamental studies.

Dissecting the steps of CO2 reduction: 2. The interaction of CO and CO2 with Pd/γ-Al2O3: an in situ FTIR study

Surface species formed on Pd/γ-Al₂O₃ upon CO_x exposure will aid mechanistic studies of CO₂ reduction.

A used battery supported Ag catalyst for efficient oxidation of alcohols and carbon oxide

A used battery supported silver catalyst was successfully synthesized, which showed high catalytic performance for the oxidation of alcohols and CO.